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BodyCraft EXP Series Owner's Manual

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T800
Treadmill
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Base Serial Number: T802 __________________
Console Serial Number: ____________________
Purchased Date: ___ / ___ / ______
Dealer's Name:__________________________
Please register your products at:
https://www.bodycraft.com/product-registration/
Base Serial Number
Owner's Manual
T802 _v1.7
1

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Summary of Contents for BodyCraft EXP Series

  • Page 1 App and point it at scan this QR code. the QR Code Base Serial Number: T802 __________________ Console Serial Number: ____________________ Purchased Date: ___ / ___ / ______ Dealer’s Name:__________________________ Please register your products at: https://www.bodycraft.com/product-registration/ Base Serial Number Owner’s Manual T802 _v1.7...
  • Page 2 This page intentionally left blank...
  • Page 3 Thank you for selecting BODYCRAFT. Your choice reflects a wise investment in you and your facility. We hope you use it for many healthy years! BODYCRAFT offers a complete array of high-quality fitness equipment. Please refer to our website www.bodycraft.com to view more ways to enhance your lifestyle.

  • Page 4: Table Of Contents

    Table of Contents NOTE: When you have downloaded the Owner’s Manual into a PDF reader, go directly to the desired page by touching any BLUE line in this Table of Contents. Page Product Safety Information FCC Information …………………………………………………………………... Product Safety …………………………………………………………………….. 6 - 7 Power &...

  • Page 5: Fcc Information

    Table of Contents NOTE: When you have downloaded the Owner’s Manual into a PDF reader, go directly to the desired page by touching any BLUE line in this Table of Contents. Maintenance & Repairs Cleaning your Treadmill ………………………………………………………. Preventive Maintenance…......………………………………. 32 - 33 Troubleshooting &...

  • Page 6: Product Safety

    Read, study and understand the Assembly Instructions and all the warning labels on this product. Furthermore, it is recommended to familiarize yourself and others with the proper operation and workout recommendations for this BODYCRAFT product prior to use. ● Keep children under the age of 13 and pets away from the equipment at all times. Do not allow children and pets to use or play on the equipment.
  • Page 7 Read, understand, and test the emergency stop procedures before use. ● To ensure proper function of your treadmill, do not install attachments or accessories not provided or recommended by BODYCRAFT. ● This T800 Treadmill is intended for home use and light commercial, rental, or institutional setting.

  • Page 8: Grounding Instructions

    Safety and Warning for a Treadmill - Grounding Instructions This product must be grounded. If the treadmill’s electrical system should malfunction or breakdown, grounding provides a path of least resistance for electric current, reducing the risk of electric shock. This product is equipped with a cord having an equipment-grounding plug.

  • Page 9: Product Overview

    Product Overview Components and Tools for Assembly - T800 (T802) THE FOLLOWING TOOLS ARE INCLUDED FOR ASSEMBLY: THE FOLLOWING TOOLS ARE RECOMMENDED FOR EASIER ASSEMBLY: ALLEN WRENCHES SET PHILLIPS SCREWDRIVER #2 WRENCH & SOCKET TORQUE WRENCH 3/8 DRIVE (4mm to 10mm) w/ Magnetic TIP 13mm 13mm...

  • Page 10: Product Specifications

    Product Specifications - T800 (T802) RUNNING BELT: 20” W x 61” L x 2.0mm T RUNNING DECK: 1” Thick Reversible Deck HANDRAILS: 12.50” Custom Molded Soft Touch DIMENSIONS: 80” L x 35” W x 59” H WEIGHT: 280 lbs (Assembled) MAX USER WEIGHT: 425 lbs...

  • Page 11: Shipping Boxes And Pre-Assembly Tip

    Remove all packing materials from your area and place them back into the box. Do not dispose of the packing materials until assembly is completed. Read each step carefully before beginning. BODYCRAFT reserves the right to make improvements at any time which may affect color, parts, materials, size, weight, or any other aspect.

  • Page 12: Assembly Parts & Hardware

    Assembly Parts & Hardware - T800 (T802) Large Box #1 Small Box #2...

  • Page 13: Product Assembly Instructions

    Product Assembly NOTE: Many images shown are GENERIC for the EXP Series Treadmills T1000 / T800 / T400 on multiple assembly STEPS. STEP 1 – Upright Post-Right Wiring Connection Lay the Upright Post - Right (050) next to the treadmill’s Base Assembly (001-ASM) on its right side.
  • Page 14 Product Assembly Only loosely tighten ALL BOLTS until STEP 8 STEP 2 – Install Upright Post - Right Attach the Upright Post - Right (050) to the Base Assembly (001-ASM) using the following hardware: Two Allen Head Bolts, M8 x 70mm L (051) Two Hex Head Bolts, M8 x 15mm L (052) Note: See CAD image on right and...
  • Page 15 Product Assembly Product Assembly Only loosely tighten ALL BOLTS until STEP 8 STEP 3 – Install Upright Post - Left Attach the Upright Post - Left (049) to the Base Assembly (001-ASM) using the following hardware: Two Allen Head Bolts, M8 x 70mm L (051) Two Hex Head Bolts, M8 x 15mm L (052)
  • Page 16 Product Assembly – TEP 5 Installing the Dashboard Assembly Gently lay the Left Side of the Dashboard Assembly (090-ASM) on the running belt area. See example pic. on Fig. 6. Then connect the following cables from the Dashboard Assembly (090-ASM) - Right Side to the Upright Post - Right (050): Cable - Upper (#132 w/6pin) <<<...
  • Page 17 Product Assembly Product Assembly Only loosely tighten ALL BOLTS until STEP 8 – TEP 6 Installing the Dashboard Assembly to the Upright Posts Fig. 8 back side bolts TIP: Easier to line up the front and back bolts to the holes for STEP 6a thru STEP 6b, when using an #2 Phillips Screwdriver in the side holes to push up or down for...
  • Page 18 Product Assembly Product Assembly Only loosely tighten ALL BOLTS until STEP 8 – TEP 7 Preparing to Fully Tighten the Upright Posts Before fully tightening to Torque Specs in STEP 8, gently hand screw in half-way, all 4 Allen Head Bolts, M8 x 20mm on both sides of the Upright Posts to the Base Frame Assembly (001-ASM) and the Dashboard Assembly (090-ASM), See...
  • Page 19 Product Assembly Product Assembly 20 ft-lbs +/- 2 lbs STEP 8 – “Torque Time” Tighten all Hex Bolts and Allen Head Bolts to the Recommended Torque Specs of 20 ft-lbs (+/- 2 lbs). These are from STEP 2 to STEP 7. See Fig.
  • Page 20 Product Assembly Product Assembly – TEP 9 Installing the Handlebar Covers - Right & Left Recommended Tool: Attach the Handlebar Cover - Right (055) and the Handlebar Cover - Left (054) to the Dashboard Assembly (090-ASM) using the the following hardware: ALLEN WRENCH Two Allen Head Bolts, M8 x 20mm L (053), Right Cover Two Allen Head Bolts, M8 x 20mm L (053), Left Cover...
  • Page 21 Product Assembly Product Assembly – TEP 11 Installing the Upright Post Covers - Right & Left Attach the Upright Post Cover - Right (048) to the Upright Post - Right (050) using the following hardware: Two Screws M5 x 12mm L (028) Then attach the Upright Post Cover - Left (047) to the Upright Post - Left (049) using the following hardware: Two Screws M5 x 12mm L (028)
  • Page 22 Product Assembly STEP 15 – Console Wiring to the Dashboard Assembly. Connect the following cables from the Console (146) to the Dashboard Assembly (090-ASM): 1st Cable - Break-Out Board to Console - Lower (#142 w/9pin) <<<< --- >>> Cable - Main Console (#220 w/9pin) 2nd Cable - Break-Out Board to Console - Lower (#128 w/2pin) <<<<...
  • Page 23 Product Assembly Product Assembly STEP 16 – Secure the Console to the Dashboard Assembly. Attach the Console (146) to the Dashboard Assembly (090-ASM) using the following hardware: Two Allen Head Bolts, M6 x 35mm L (114) Recommended Tool: ALLEN WRENCH 13 ft-lbs +/- 1 lbs b.

  • Page 24: Wall Outlet, Breaker And Extension Cords

    Product Assembly STEP 17 – Power Cord Confirm the Power Cord (156) is attached to the Base Assembly (001-ASM). See CAD image to left. This should be secured from the Locking Screw-in Clip (144) to the AC Socket/Input Power (150). See Fig. 20 below using the pre-installed hardware: Screw M4 x 12mm L (095) Fig.

  • Page 25: Spacing Requirements

    In some cases you may need to purchase an optional mat that will also help level all 4 contact points. Mats will also help reduce noise and can help to protect most types of flooring. If you wish to purchase a mat, contact the dealer you purchased the treadmill from or contact BODYCRAFT.

  • Page 26: Running Belt Tension & Alignment

    Follow these steps after the assembly STEPS to ensure proper function of your treadmill! ● If you are not comfortable performing these STEPS, please contact your local BODYCRAFT dealer or our customer support department to arrange a qualified technician to come to your home or commercial location.

  • Page 28: Console Options

    Console Options 16” SmartTouch Console 10” Smart Touch Console 9” LCD Console www.bodycraft.com/10TS-qr.html www.bodycraft.com/16TS-qr.html www.bodycraft.com/9LCD-qr.html...

  • Page 29: Console Operating Instruction

    Console Operations Instructions - T800 (T801 & T802) Please read the console operational instructions thoroughly and get familiar with the console layout. Practice using this console before you start to get a better understanding of the functions. Below are the console layout and detailed operational instructions. To power up the treadmill, locate the power cord attached to the front of the treadmill and plug it into a Dedicated 120V/15A for home use (120V/20A for Light Commercial applications) with a grounded wall outlet.

  • Page 30: Cleaning Your Treadmill

    Cleaning your Treadmill - V2, T800 CAUTION: Do not use any acidic cleaners. Doing so will discolor the plastics, painted surfaces and powder coatings. Never pour water or spray liquids on any part of the item. 1. Turn off and unplug the treadmill power cord from the wall before using any cleaning product. 2.

  • Page 31: Preventive Maintenance

    - checking /cracking, glazed surface. ● If the running belt has damage or excessive wear verified by BODYCRAFT Service Department, then replace at the same time the running deck (if both sides have been used) with a Genuine BODYCRAFT replacement part.

  • Page 32: Troubleshooting & Error Codes On Ac Motor Treadmill

    This troubleshooting guide is intended to assist diagnostics only and is not all inclusive. Technical specifications, error codes and programming are subject to change without notice. BODYCRAFT accepts no liability for any damage or loss suffered by persons who rely wholly or in part on any description or statement contained within this manual.
  • Page 33 Troubleshooting & Error Codes on DC Motor Treadmill - Basics 2 of 2 Lube icon: When the lube icon comes on, means the treadmill is due for lubrication maintenance. Please follow the owner’s manual lubrication procedure to lubricate the tread/deck. AFTER the lubrication procedure is complete: 9”...

  • Page 34: Circuit Diagram

    Circuit Diagram - T800 (T801 & T802)

  • Page 35: Detailed Parts Lists & Label Placements

    Aluminum Rail - into Side Step Rails - Left & Right T802:025 Snap Bushing SB-25 T802:070 Sticker - BODYCRAFT for Side Step Rail - Left & Right T802:026 Motor Cover - Lower Left T802:071 End Cap - Foot Side Rail - Left Rear...
  • Page 36 Ground Wire Female - Dashboard - Down 600mm T802:127 Screw M3 x 16mm L T802:168 Sticker - EXP Series for Upright Post T802:128 Cable - Break-Out Board to Console - Lower (2 PIN) Cable - START/STOP Keys - Dashboard to Break-Out...

  • Page 37: Detailed Parts Exploded Views

    Product Parts Exploded View - Drive System - T800 (T801 & T802)
  • Page 38 Product Parts Exploded View - Dashboard Assembly - T800 (T801 & T802) Dashboard Wiring on YouTube...
  • Page 39 Product Parts Exploded View - Upright Posts Assembly - T800 (T801 & T802) Left Side Right Side...
  • Page 40 Product Parts Exploded View - Base Assembly - T800 (T801 & T802)
  • Page 41 Product Parts Exploded View - Base Covers & Incline Frame - T800 (T801 & T802)

  • Page 42: Required Info Before Initiating A Service Case

    Service Request Required Information BEFORE Initiating a Service Case The following information is needed to help expedite troubleshooting and to ensure the correct part(s) are sent if needed for a repair: What product / model # do you have? Unit serial number? Installed by a dealer or direct sale? Date of installation? Date of service issue?

  • Page 43: Product Warranty

    If the item exhibits such a defect, BODYCRAFT will, at its option, repair or replace it without cost for parts. Shipping and handling charges may apply. (BODYCRAFT may require return of the part(s) or photographic evidence of the damaged part(s) prior to replacement.) Serial number is required.

  • Page 44: Product Warranty Registration

    Warranty Registration - Cardio Thank you for purchasing a BODYCRAFT product. To validate the product warranty the fast and easy way, please go on-line now to https://www.bodycraft.com/product-registration.html and register your product. The information you provide will never be distributed to any other individuals or agencies for any purpose. If you prefer to mail your warranty card, have the owner of the product complete the information below and return it to BODYCRAFT within 30 days from the date of equipment installation.

This manual is also suitable for:

Exp t800T1000

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