BodyCraft EXP Series Owner's Manual

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Base Serial Number: E _ _ _ _ _ _ _ _ _ _ _ _ _

Console Serial Number: _ _ _ _ _ _ _ _ _ _ _ _ _

Purchased Date: ___ / ___ / ______

Dealer's Name:__________________________

Please register your products at:

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Owner's Manual

E120 v1.4

Table of Contents

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Page 1 Base Serial Number: E _ _ _ _ _ _ _ _ _ _ _ _ _ Console Serial Number: _ _ _ _ _ _ _ _ _ _ _ _ _ Purchased Date: ___ / ___ / ______ Dealer’s Name:__________________________ Please register your products at: Serial Number https://www.bodycraft.com/product-registration/ Owner’s Manual E120 v1.4...
Page 2 Your BODYCRAFT machine has all the quality and design elements to make your workout extremely efficient and comfortable. Your new unit is a serious cardio machine that will keep you motivated, challenged and within reach of your fitness goals.
Page 3: Table Of Contents
Table of Contents Page Product Safety Information FCC Information ……………………………………………………………… 5 Product Safety ……………………………………………………………. 6 - 7 5 - 6 Product Overview Product Overview Components & Tools for Assembly .…………………... 8 Hardware Identification Chart ..........….………..9 Assembly Parts ………………………………………………………………. 10 Shipping Boxes and What’s Inside Each One ………………………….. 11 How Assemble the Elliptical Pre Assembly Tips …………..
Page 4: Fcc Information
Table of Contents Page Maintenance & Repairs Information Needed Prior to Contacting Customer Support ……………… 34 Circuit Diagram ………………………………………………………………... 35 38 - 39 Parts Lists ………..………….………………………………………….…. 36 - 37 40 - 41 Parts Exploded Views………………………………….…………….……38 - 39 Warranty Product Warranty ............….……..….……... 40 Product Warranty Registration ..........….…..………...
Page 5 Read, study and understand the Assembly Instructions and all the warning labels on this product. Furthermore, it is recommended to familiarize yourself and others with the proper operation and workout recommendations for this BODYCRAFT product prior to use. ● We recommend that two people be available for moving and assembly of this product.
Page 6 Safety and Warnings ● Keep both feet firmly and securely on the Foot Pedals while exercising. ● This Elliptical should not be used by persons weighing over 400 pounds /181 kgs. ● The Elliptical should be used by only one person at a time. ●...
Page 7: Product Overview Components & Tools For Assembly
Product Overview Components and Tools for Assembly THE FOLLOWING TOOLS ARE INCLUDED FOR ASSEMBLY: THE FOLLOWING TOOLS ARE RECOMMENDED FOR EASIER ASSEMBLY: SOCKET SET ⅜ drive w/ 3“ & 6” OPEN & CLOSED WRENCHES ALLEN WRENCHES SET PHILLIPS SCREWDRIVERS EXTENSION for 13mm & 17mm for 13mm &...
Page 8: Hardware Identification Chart
Hardware Identification Chart Unpack the box in a clear area. Use the List of Hardware below to check the contents of the hardware kit. This chart is provided to help identify the hardware used in the assembly process. Place the washers, the end of bolts, or screws on the circles to check for the correct diameter.
Page 9: Assembly Parts
Assembly Parts Unpack the box in a clear area. Follow the List of Assembly Parts below to check and make sure all assembly parts are present and in good condition. Do not dispose of the packing material until the assembly process is completed. Assembly tools and hardware kit have included for you to use when assembling the product (5 each) (12DC / 5A)
Page 10: Shipping Boxes And What's Inside Each One
Remove all packing materials from your area and place them back into the box. Do not dispose of the packing materials until assembly is completed. Read each step carefully before beginning. BODYCRAFT reserves the right to make improvements at any time which may affect color, parts, materials, size, weight, or any other aspect.
Page 11: Pre Assembly Tips
Product Assembly - Pre Assembly Tips PRE ASSEMBLY TIP #1 – UnPacking “The Monster” (E1200 & E1000). Once you have taken all the parts and main frame out of the shipping box, place the main frame forward on packaging foam. ONLY REST ON METAL FRAME NOT PLASTIC. Not stable and can easily fall Very stable and safe to start the Assembly STEPS.
Page 12: Product Assembly Instructions
Product Assembly Many Images shown are GENERIC for both the E1200 and E1000 Ellipticals on most assembly STEPS STEP 1 – Remove Packing Tube Follow the left drawing to remove the Packing Tube (167) by unscrewing 4pcs Washers (122) and 2pcs Nuts (129). NOTE: DO NOT REUSE THIS HARDWARE &...
Page 13 Product Assembly – TEP 3 Leveler (11) & Base Frame (48) Assembly Follow the drawing on the right to attach 3pcs Levelers (11) under the Base Frame (48). Screw levelers down to frame with no threads showing. NOTE: Flip upside down and install the levelers. Then flip over with levelers (11) touching the ground for next STEP.
Page 14 Product Assembly – TEP 4 Base Frame (48) Assembly a. Following the drawing below, attach the Base Frame (48) to the Main Frame (1) and slightly attach 2pcs Washers (M10 x 23 x 2.0t)(123) and 2pcs Thinner Nylon Nuts (M10 x p1.5) (135). b.
Page 15 Product Assembly – TEP 5 Adjust the Handlebar & Remove Upper Cover (30) a. First Rotate the Fixed Handlebar (85) upward as shown. Recommended Tool: PHILLIPS SCREWDRIVERS #2 w/ Magnetic TIP b. Then remove the Upper Cover (30) by first removing Screws (147).
Page 16 Product Assembly – TEP 6 Base Frame (48) Assembly a. Attach the Upper & Bottom Adjustment Covers (81, 82) to the Adjustment Bracket (83) and fully tighten with 1pcs Phillips Truss Screw (M4 x 20mm) (141). b. Repeat STEP 6a for Left side. Recommended Tool: PHILLIPS SCREWDRIVERS #2 w/ Magnetic TIP...
Page 17 Product Assembly TEP 7 – (Continued) Upper Handlebar (66, 67) & Rotator Cuff (63, 64) Assembly. d. Attach the Front Rotator Cuff (63) & Back Rotator Cuff (64) to the Right Handlebar (67) and fully tighten with 4pcs Phillips Pan Screws (M5 x p0.8 x 15mm) (147).
Page 18 Product Assembly Please Hand Tighten All Bolts Until STEP 9 – ( TEP 8 Continued) a thru c. Remove all PREASSEMBLED hardware from Rear Support Tube (103). NOTE: Refer to the image on left with 4pcs Button Bolts (M8 × p1.25 × 15mm) (151). Save them for STEP 8c.
Page 19 Product Assembly Please Hand Tighten All Bolts Until STEP 9 – ( TEP 8 Continued) d thru e. d. Remove all PREASSEMBLED hardware from Stationary Handrails (75 & 103). NOTE: Refer to the image on Right with 4pcs Hex Bolts (M10 ×...
Page 20 Product Assembly Please Hand Tighten All Bolts Until STEP 9 – ( TEP 8 Continued) Assembly of Stationary Handrail, f thru g. f. Attach the Right Stationary Handrail (75) to the Main Frame (1) and slightly attach 2pcs Hex Bolts (M10 ×p 1.5 × 20mm) (158), 2pcs Lock Washers (M10) (116), &...
Page 21 Product Assembly Please Hand Tighten All Bolts Until STEP 9 – TEP 8 (Continued) h thru i. h. Then slightly attach 2pcs Nylon Nuts (M10 x p1.5) (134), 2pcs Washers (10 x 23 x 2.0t) (123), 2pcs Lock Washers (M10) (116) , 2pcs Hex Bolts (M10 × p1.5 ×...
Page 22 Product Assembly – TEP 10 Side Handrail Cover Assembly a. Remove all PREASSEMBLED hardware from the Fixed Handlebar (85). NOTE: Refer to the image on Right with 2pcs Button Screws (M5 × p0.8 × 10mm) (146). Recommended Tools: PHILLIPS SCREWDRIVERS #2 w/ Magnetic TIP c.
Page 23 Product Assembly – TEP 11 Rear EndCap Cover Assembly a. Attach the Right Inner & Outer Rear EndCap Cover (52, 53) and fully 4pcs Screws (147). b. Then press 4pcs Screw Caps (72) onto the Rear Support Tube (103). Recommended Tool: c.
Page 24 Product Assembly – TEP 13 Pedal Arm, Pedal Arm Cover Assembly a. Remove all PREASSEMBLED hardware from the Front & Back Swing Arms (71, 78). NOTE: Refer to the image on Right with 8pcs Phillips Pan Head Screws (M5 x p0.8 x 15mm) (147). Recommended Tool: PHILLIPS SCREWDRIVERS #2 w/ Magnetic TIP...
Page 25 Product Assembly – TEP 13 (Continued) Pedal Arm, Pedal Arm Cover Assembly, c thru e. c. Attach the Pedal Arm Covers (73) to the Front & Back Swing Arm (78, 71) and fully tighten with 8pcs Phillips Pan Head Screws (M5 x p0.8 x 15mm) (147).
Page 26 Product Assembly STEP 14 – (Continued) Pedal & Non-Slip Pad Assembly, c thru e. c. Attach the Right Pedal (55) to the Right Pedal Arm (58) and fully tighten with 4pcs Bolts (149) and 4pcs Washers (169). d. Then Place the Non-Slip Pad (54) onto the Right Pedal (55).
Page 27 Product Assembly a. Remove all PREASSEMBLED hardware from the Console Bracket (94). NOTE: Refer to image on left with 4pcs Washers (8×16×2.0t) (119), 4pcs Lock Washers (M8) (115) and 4pcs Hex Bolts (M8 × p1.25 × 15mm) (162). b. Attach the Console Bracket (94) to the Main Frame (1) and fully tighten with 4pcs Washers (119), 4pcs Lock Washers (115) and 4pcs Hex Bolts...
Page 28 Product Assembly STEP 15 – (Continued) Console Bracket, Console and Front Cover Assembly. d. Connect the Console Pulse Sensor Wire (92b) to the First Pulse Sensor Wire (110). e. Attach the Connect the Console Connection Wire (92a) to the First Connection Wire (105).
Page 29 Product Assembly – TEP 17 “The Last STEP” Leveler & Stabilizer Assembly Be sure to tighten the Levelers (19) securely against the Stabilizers (2, 3) until screw lines are eliminated as shown with drawing #1. Adjusted up to frame Adjusted down away from frame Stabilizer Stabilizer Adjustment Plate...
Page 30 Operational Instruction OW TO MOVE THE E1200 ELLIPTICAL SAFELY Hold the Base Frame (48) up with two hands and move the item to the desired location then carefully bring to floor. NOTE: Make sure to relevel if unstable after moved to new location, see STEP 17.
Page 31 Operational Instruction & Cleaning Product Recommendations Plugging in the E1200 (E120) Elliptical - Adaptor Usage Connect the Adaptor (12DC / 5A) (172) & Power Cord (173) to the connector located on the front of the Main Frame (1). Plug the Adaptor (12DC / 5A) (172) & Power Cord (173) into an 120 vac/15 amp electrical wall outlet to light up the console.
Page 32: Cleaning Your Elliptical
Cleaning your Elliptical CAUTION: Do not use any acidic cleaners. Doing so will discolor the plastics, painted surfaces and powder coatings. Never pour water or spray liquids on any part of the item. 1. Unplug Elliptical before using any cleaning product. 2.
Page 33 Built in Wireless Heart Rate Receiver Note: Chest strap transmitter does not come with this unit; contact BODYCRAFT, or your dealer for purchase. This product is equipped with a built-in receiver for your heart rate monitoring. Any heart rate telemetry strap that transmits at 5 KHz or Bluetooth is compatible.
Page 34 Heart Rate Monitoring Device & Exercise Tips Erratic Heart Rate Readings: Erratic readings on the receiver can be caused by electromagnetic disturbances. If the heart rate readings appear to be abnormal, check that your product is not within range of other strong electromagnetic signals.
Page 36 Heart Rate Monitoring Device & Exercise Tips...
Page 37 Circuit Diagram...
Page 38 Part Lists - Detailed Part # Description Part # Description E120-001 Main Frame E120-044 Wheel Bearing Spacer (8 x 14 x 36mm) E120-002 Crank E120-045 Rod End Plain Bearing E120-003 Bearing (6004) E120-046 Stride Adjustment Tube E120-004 Spacer (25.1 x 32 x 40mm) E120-047 Round Plug (60mm) for Main Frame E120-005 Magnet E120-048 Base Frame...
Page 39 Part Lists - Detailed Part # Description Part # Description E120-086 Left Membrane Key - Level E120-132 Nylon Nut (M8 × p1.25) E120-087 Right Membrane Key - Incline E120-133 Thin Nylon Nut (M8 × p1.25) E120-088 Pulse Sensor Top Housing E120-134 Nylon Nut (M10 ×...
Page 40 Product Parts Exploded View - A...
Page 41 Product Parts Exploded View - B...
Page 42 If the item exhibits such a defect, BODYCRAFT will, at its option, repair or replace it without cost for parts. Shipping and handling charges may apply. (BODYCRAFT may require return of the part(s) or photographic evidence of the damaged part(s) prior to replacement.) Serial number is required.
Page 43 Warranty Registration Thank you for purchasing a BODYCRAFT product. To validate the product warranty the fast and easy way, please go on-line now to https://www.bodycraft.com/product-registration.html and register your product. The information you provide will never be distributed to any other individuals or agencies for any purpose. If you prefer to mail your warranty card, have the owner of the product complete the information below and return it to BODYCRAFT within 30 days from the date of equipment installation.

This manual is also suitable for:

E1200 E1000