BodyCraft EXP Series Owner's Manual

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Owner's manual (50 pages)

Assembly manual (34 pages)

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Base Serial Number: U ____________________

Console Serial Number: ___________________

Purchased Date: ___ / ___ / ______

Dealer's Name:__________________________

Please register your products at:

Base Serial Number

https://www.bodycraft.com/product-registration/

Owner's Manual

(U1K1-V2) ver 1.4

Table of Contents

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Page 1 & additional information, the QR Code scan this QR code. Base Serial Number: U ____________________ Console Serial Number: ___________________ Purchased Date: ___ / ___ / ______ Dealer’s Name:__________________________ Please register your products at: Base Serial Number https://www.bodycraft.com/product-registration/ Owner’s Manual (U1K1-V2) ver 1.4...
Page 2 Your BODYCRAFT machine has all the quality and design elements to make your workout extremely efficient and comfortable. Your new unit is a serious cardio machine that will keep you motivated, challenged and within reach of your fitness goals.
Page 3: Table Of Contents
Table of Contents NOTE: When you have downloaded the Owner’s Manual into a PDF reader, go directly to the Page desired page by touching words in this Table of Contents. Product Safety Information Page FCC Information ……………………………………………………………. 4 Product Safety ……………………………………………………………. 5 - 5 - 6 Product Overview Product Overview Components &...
Page 4: Fcc Information
Table of Contents Page Page Page Maintenance & Repairs Information Needed Prior to Contacting Customer Support ……………… 28 Circuit Diagram ……………………………………………………………2... 29 Parts Lists ………..………….………………………………………….…. 30 - 31 30 - 31 33 - 34 Parts Exploded View .………………………………….…………….………. 32 Warranty Product Warranty ............….……..….……...
Page 5 Read, study and understand the Assembly Instructions and all the warning labels on this product. Furthermore, it is recommended to familiarize yourself and others with the proper operation and workout recommendations for this BODYCRAFT product prior to use. ● We recommend that two people be available for moving and assembly of this product.
Page 6 Safety and Warnings - Bike ● Keep both feet firmly and securely on the Foot Pedals while exercising. ● This Bike should not be used by persons weighing over 400 pounds /181 kgs. ● The Bike should be used by only one person at a time. ●...
Page 7: Product Overview Components & Tools For Assembly
Product Overview Components and Tools for Assembly Console Handlebar Forearm Pads Quick-Keys Seat HR Pulse Sensor Accessory Tray Seat Adjustment Bar Transportation Wheels Rear Stabilizer Pedals Levelers THE FOLLOWING TOOLS ARE INCLUDED FOR ASSEMBLY: PHILLIPS COMBINATION ALLEN WRENCH T-HAND SOCKET SOCKET WRENCH SCREWDRIVER (6mm) WRENCH (13mm / 15mm)
Page 8: Hardware Identification Chart
Hardware Identification Chart Unpack the box in a clear area. Use the List of Hardware below to check the contents of the hardware kit. This chart is provided to help identify the hardware used in the assembly process. Place the washers, the end of bolts, or screws on the circles to check for the correct diameter.
Page 9: Assembly Parts
Assembly Parts Unpack the box in a clear area. Follow the List of Assembly Parts below to check and make sure all assembly parts are present and in good condition. Do not dispose of the packing material until the assembly process is completed. Assembly tools and hardware kit have included for you to use when assembling the product Back Console Case Adaptor (137) &...
Page 10: Shipping Boxes And What's Inside Each One
19” x 6.25” x 5” Note: Shown above with the (Includes the console upgraded 16TS console model that was ordered) BODYCRAFT reserves the right to make improvements at any time which may affect color, parts, materials, size, weight, or any other aspect.
Page 11 Product Assembly - STEP 1 TIP: Place all parts from the boxes in a cleared area and position them on the floor in front of you. Remove all packing materials from your area and place them back into the box. Do not dispose of the packing materials until assembly is completed.
Page 12 Product Assembly - STEP 2 – TEP 2a Install the Front & Rear Stabilizer Assemblies Part # Description U1K1-001-ASM Main Frame - Assembly U1K1-002-ASM Front Stabilizer - Assembly U1K1-003-ASM Rear Stabilizer - Assembly U1K1-074 Lock Washer (M8) U1K1-076 Washer (M8 × 38 × 2.0t) U1K1-099 Bolt (M8 ×...
Page 13 Product Assembly - STEP 3 STEP 3a – Install Upright Post Assembly Part # Description U1K1-001-ASM Main Frame - Assembly U1K1-005-ASM Upright Post - Assembly U1K1-101 Bolt (M10 × p1.5 × 25mm) Nylon Nut (M10 × p1.5) U1K1-109 NOTE: PreAssembled on Main Frame T-HAND SOCKET WRENCH (17mm) STEP 3b “Torque Time”...
Page 14 Product Assembly - STEP 4 STEP 4a – Connect Wire Cables from Main Frame to Upright Post NOTE: Make sure all wire connectors fully click when connected to each other. Also be careful not to pinch the wires when assembling STEP 4. Recommended Tool: PHILLIPS SCREWDRIVER #2 w/ Magnetic TIP...
Page 15 Product Assembly - STEP 5 thru STEP 6 – TEP 5 Install Handlebar Assembly & “Torque Time” 20 ft-lbs +/- 2 lbs TIP: Filling-the-Gap with the extra parts plastic bag, keeps potential bolts & tools from accidently falling into frame. Part # Description U1K1-006-ASM Handlebar - Assembly...
Page 16 Product Assembly - STEP 7a – TEP 7a Install Console Tube Assembly & Wires Please Hand Tighten All Bolts Until STEP 7b Part # Description U1K1-033-ASM Console Tube - Assembly U1K1-123 Front Tube Cover U1K1-136 Bolt (M8 x p1.25 x 16mm)
Page 17 Product Assembly - STEP 7b – TEP 7b Console Tube Alignment & “Torque Time” TIP: Console tube alignment is easily done with tape measure before fully tightening down the bolts. This ensures the new large console is level. Scan the QR code below to see Video on YouTube.
Page 18 Product Assembly - STEP 8 thru STEP 9 – TEP 8 Install Tube Covers NOTE: Both top holes use the #85 Self-Tapping Screws. NOTE: Lower center hole use the #87 Rounded Head Screw, machine threaded at 5mm. Recommended Tool: PHILLIPS SCREWDRIVER #2 w/ Magnetic TIP –...
Page 19 Product Assembly - STEP 10 – TEP 10 Install Console Recommended Tool: PHILLIPS SCREWDRIVER #2 w/ Magnetic TIP Part # Description U1K1-031 Console U1K1-081 Washer (M6 x 13 x 1.0t) U1K1-115 Lock Washer (M6) U1K1-135 Screw, Phillips Pan Head (M6 x p1.0 x 15mm)
Page 20 Product Assembly - STEP 11 – TEP 11a Connect Console Wiring a. Connect the Console Connection Wire ….(#31a) to the First Connection Wire (#112). b. Connect the Console Pulse Sensor Wire ….(#31b) to .the First Pulse Sensor Wire (#118). c. For LCD console, connect the Console Battery ….Wire (#31c) to the Battery Connection Wire ….(#140) for self-powered function NOTE: These wires (#31c) and (#140) are ONLY...
Page 21 Product Assembly - STEP 12 TEP 12 - Install Forearm Pads & “Torque Time” 10 ft-lbs +/- 1 lbs TIP: Inside the handrails is the Heart Rate Cable. This gets in the way to assemble the Elbow Pads. Use a phillips screwdriver and push the wire to a side.
Page 22 Product Assembly - STEP 13 thru STEP 14 – TEP 13 Install Accessory Tray Recommended Tool: PHILLIPS SCREWDRIVER #2 w/ Magnetic TIP Part # Description U1K1-036 Accessory Tray Support Pad U1K1-037 Accessory Tray Screw (M5 × p0.8 × 30mm) U1K1-088 NOTE: Pre-Installed on machine –...
Page 23 Pedal Assembly Guide for Bikes...
Page 24: Product Assembly Instructions
Product Assembly – TEP 15 “The Last STEP” Leveler & Stabilizer Assembly Be sure to tighten the Levelers (19) securely against the Stabilizers (2, 3) until screw lines are eliminated as shown with drawing #1. Adjusted down away from frame: Adjusted up to frame: Stabilizer Stabilizer...
Page 25 Operational Instruction Plugging in the Bike - Adaptor Usage ONLY use for the 16” & 10” Touch Screen Consoles charging the battery, if needed, for the 9” LCD console. Connect the Adaptor (12DC / 3A) (137) & Power Cord (139) to the connector located on the front of the Main Frame (1).
Page 26: Cleaning Your Bike
Operational Instruction EAT POST ADJUSTMENT USER CAN ADJUST THE SEAT HEIGHT WHILE SEATED ● While seated, pull the Adjustment Bar (23) up to adjust the seat height. ● To lower the seat, pull up on Adjustment Bar (23), then sit on seat while using your weight to lower downward.
Page 27 Cleaning your Bike CAUTION: Do not use any acidic cleaners. Doing so will discolor the plastics, painted surfaces and powder coatings. Never pour water or spray liquids on any part of the item. 1. Unplug the Bike before using any cleaning product. 2.
Page 28 ● Built in Wireless Heart Rate Receiver Note: Chest strap transmitter does not come with this unit; contact BODYCRAFT, or your dealer for purchase. This product is equipped with a built-in receiver for your heart rate monitoring. Any heart rate telemetry strap that transmits at 5 KHz or Bluetooth is compatible.
Page 29 Heart Rate Monitoring Device & Exercise Tips Erratic Heart Rate Readings: Erratic readings on the receiver can be caused by electromagnetic disturbances. If the heart rate readings appear to be abnormal, check that your product is not within range of other strong electromagnetic signals. Common sources are televisions, computers, cars, cell phones, TV antennas and high voltage power lines (both above and below ground).
Page 31 Service Request Required Information BEFORE Initiating a Service Case The following information is needed to help expedite troubleshooting and to ensure the correct part(s) are sent if needed for a repair: What product / model # do you have? Unit serial number? Installed by a dealer or direct sale? Date of installation? Date of service issue?
Page 32 Circuit Diagram, U1K1-V2...
Page 33 Part Lists, U1K1-V2 1 of 2 Part # Description Part # Description U1K1-001 Main Frame U1K1-043 Seat Adjustment Lever U1K1-002 Front Stabilizer U1K1-044 Fixed Stand U1K1-003 Rear Stabilizer U1K1-045 Spacer U1K1-004 Seat Post U1K1-046 Cable U1K1-005 Upright Post U1K1-047 Cable Spring U1K1-006 Handlebar U1K1-048...
Page 34 Part Lists, U1K1-V2 2 of 2 Part # Description Part # Description U1K1-085 Screw (M4 x 20mm) Self-Tapping U1K1-127 Left Quick-Access Key U1K1-086 Screw (M5 x 18mm) U1K1-128 Right Quick-Access Key U1K1-087 Screw (M5 × p0.8 × 15mm) U1K1-129 Left Membrane Key U1K1-088 Screw (M5 ×...
Page 35 Product Parts Exploded View, U1K1-V2...
Page 36 If the item exhibits such a defect, BODYCRAFT will, at its option, repair or replace it without cost for parts. Shipping and handling charges may apply. (BODYCRAFT may require return of the part(s) or photographic evidence of the damaged part(s) prior to replacement.) Serial number is required.
Page 37 Warranty Registration - Cardio Thank you for purchasing a BODYCRAFT product. To validate the product warranty the fast and easy way, please go on-line now to www.bodycraft.com/product-registration.html and register your product. The information you provide will never be distributed to any other individuals or agencies for any purpose. If you prefer to mail your warranty card, have the owner of the product complete the information below and return it to BODYCRAFT within 30 days from the date of equipment installation.

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