BodyCraft EXP Series Owner's Manual
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BodyCraft EXP Series Owner's Manual

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Dual Leg Extension / Curl (DEC)
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Base Serial Number: _ _ _ _ _ _ _ _ _ _ _ _ _
Purchased Date: ___ / ___ / ______
Dealer's Name:__________________________
Please register your products at:
https://www.bodycraft.com/product-registration/
Owner's Manual
DEC_OM v1.2
1

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Summary of Contents for BodyCraft EXP Series

  • Page 1 App and point it at the QR Code Base Serial Number: _ _ _ _ _ _ _ _ _ _ _ _ _ Purchased Date: ___ / ___ / ______ Dealer’s Name:__________________________ Please register your products at: https://www.bodycraft.com/product-registration/ Owner’s Manual DEC_OM v1.2...
  • Page 2 Thank you for selecting BODYCRAFT. Your choice reflects a wise investment in you and your facility. We hope you use it for many healthy years! BODYCRAFT offers a complete array of high-quality fitness equipment. Please refer to our website www.bodycraft.com to view more ways to enhance your lifestyle.

  • Page 3: Table Of Contents

    Table of Contents, Dual Leg Ext / Curl (DEC) NOTE: When you have downloaded the Owner’s Manual into a PDF reader, go directly to the desired page by touching any BLUE line in this Table of Contents. Page Product Safety Information Product Safety ……………………………………………………………...

  • Page 4: Product Safety

    It is imperative that you retain this Assembly Instructions and be sure all warning labels are legible and intact. Replacement Assembly Instructions and labels are available from BODYCRAFT. If you are unsure about the proper use of the BODYCRAFT strength machine call your local BODYCRAFT dealer or our Customer Service Department. Contact BODYCRAFT at 800-990-5556 or support@bodycraft.com...

  • Page 5: Important Notes, Recommended Tools & Cleaners

    Important Notes, Recommended Tools & Cleaners, Dual Leg Ext / Curl (DEC) Important Notes and Tips: Before assembly, read all instructions thoroughly and preview diagrams to help make the installation easier. 2. Make sure all parts are accounted for and in proper condition before beginning assembly. See the parts list.

  • Page 6: Warning Labels, Maintenance Schedule - Details

    Warning Labels, Maintenance Schedule & Serial Number, Dual Leg Ext / Curl (DEC) Carefully read ALL warning, caution & maintenance schedule labels (108) (114) (109) (115) (118) (112) (110) (117) (120) (111) (121) (113) NOTE: Labels are not to scale...

  • Page 7: Warning Labels, Maintenance Schedule - Placements

    Warning Labels, Maintenance Schedule & Serial Number Placement, DEC 1 of 2 Carefully read ALL warning, caution & maintenance schedule labels NOTE: Parts & Labels are not to scale...
  • Page 8 Warning Labels, Maintenance Schedule & Serial Number Placement, DEC 2 of 2 Carefully read ALL warning, caution & maintenance schedule labels NOTE: Parts & Labels are not to scale...

  • Page 9: Machine Dimensions & Recommended Training Area

    Machine Dimensions & Recommended Training Area, DEC...

  • Page 10: Assembly Parts & Hardware List

    Assembly Parts, Dual Leg Ext / Curl (DEC) 1 of 2 Part # Assembly Parts List DEC-001-ASM Frame, Weight Stack - Assembly DEC-002-ASM Frame, Main - Assembly DEC-003 Frame, Connector, Bottom DEC-004-ASM Frame, Handlebar - Assembly Frame, Top Cross Brace, from Weight Stack DEC-006-ASM Frame to Main Frame - Assembly DEC-007-ASM...
  • Page 11 Assembly Parts, Dual Leg Ext / Curl (DEC) 2 of 2 NOTE: For a complete service parts list, please refer to the detailed parts list & exploded view …………………………………….at the rear of this manual. Part # Assembly Parts List DEC-083 End Cap, for Roller - BLUE DEC-102 End Cap, Nylon - BLK...

  • Page 12: Shipping Boxes Dims & What's Inside

    CWP15(5) Size: 13'' L x 6'' W x 6'' H ea. (310mm L x 130mm W x 140mm H) BODYCRAFT reserves the right to make improvements at any time which may affect color, parts, materials, size, weight, or any other aspect.

  • Page 13: Product Assembly

    Product Assembly, Preassembly Tips, Dual Leg Ext / Curl (DEC) PREASSEMBLY TIP #1 – “Stage Right”. During the assembly process we will be stating Right, Left, Front, Back, Top, or Bottom. These all are in the perspective of the user in the machine facing outward with feet on the ground. See below images as examples.
  • Page 14 Product Assembly, Dual Leg Ext / Curl (DEC) TEP 1: Install Weight Stack Frame & Main Frame w/ the Bottom Connector Frame Please Hand Tighten All Nuts & Bolts Until STEP 7 The Shorter Bolts 3/8" x 3" Part # Assembly Parts List The Longer Bolts DEC-001-ASM...
  • Page 15 Product Assembly, Dual Leg Ext / Curl (DEC) TEP 2: Install Top Cross Brace Frame Please Hand Tighten All Nuts & Bolts Until STEP 7 The Shorter Bolts 3/8" x 1" The Longer Bolts 3/8" x 2-7/8″ The Large Arc 3/8″ Washers Part # Assembly Parts List...

  • Page 16: Step 1 - Step

    Product Assembly, Dual Leg Ext / Curl (DEC) Please Hand Tighten All Nuts & Bolts Until STEP 7 TEP 3a: Removal of the Pre-Installed Axle, Alum End Caps & Hardware TEP 3b: Install Rotating Pivot Arm & Rotary Cam Assemblies Flat notch through right side to left side.
  • Page 17 Product Assembly, Dual Leg Ext / Curl (DEC) TEP 4: Install Upper & Lower Support Tubes Please Hand Tighten All Nuts & Bolts Until STEP 7 Part # Assembly Parts List DEC-011-ASM Support Tube, Upper, for the Thigh Pad (upper for Thigh hold down) - Assembly DEC-012-ASM Support Tube, Lower, for the rotating Leg Ext / Curl Bar w/ pad (lower for Ext and Curl) - Assembly DEC-056...
  • Page 18 Product Assembly, Dual Leg Ext / Curl (DEC) TEP 5a: Install & Lube Guide Rods, Rubber Cushions, Weight Plates. & Top Plate-ASM Part # Assembly Parts List Standard 200 lb stack use the following: DEC-024 Rubber Cushion for Weight Stack 1 box, 4ea of 10 lb plates = 40 lbs per CWP10(4) box DEC-035-ASM Top Plate - Assembly...
  • Page 19 Product Assembly, Weight Stack Stickers Installation, Dual Leg Ext / Curl (DEC) TEP 5b: Clean Weight Stack IMPORTANT: Before installing the weight stack stickers, it is important to let the weight plates acclimate to room temperature. Clean Top Plate & Weight Plates front surface with: MINIMUM 65 DEGREES &...
  • Page 20 Product Assembly, Dual Leg Ext / Curl (DEC) TEP 6: Install Handlebar Frame & Pulley Please Hand Tighten All Nuts & Bolts Until STEP 7 The Shorter Bolt 3/8″ x 1-3/4″ The Longer Bolts 3/8" x 2-7/8″ The Large 3/8″ Washers Part # Assembly Parts List...
  • Page 21 Product Assembly, Dual Leg Ext / Curl (DEC) TEP 7a: “Torque Time” on ALL Nuts & Bolts from STEP 1 - 6 NOTE: These recommended torque Example of being specs should be followed for correct overtightened not using the assembly and safe operation of this recommended torque specs.
  • Page 22 Product Assembly, Dual Leg Ext / Curl (DEC) TEP 7b: Continue “Torque Time” on ALL Nuts & Bolts from STEP 1 - 6 17 ft-lbs (+/- 2 lbs) Recommended Tools: TORQUE WRENCH w/ 7/32" Hex Bit Socket, 9/16 Socket, 9/16 Wrench & Adj. Wrench Tighten to the Recommended Torque Specs at this time.
  • Page 23 Product Assembly, Dual Leg Ext / Curl (DEC) TEP 8: Install Cable & Selector Pin w/ Lanyard NOTE: Actual color of Main Cable #18 is black. Shown in the assembly STEP in ORANGE for easy viewing Recommended Tools: TORQUE WRENCH w/ 1/4 Hex Bit Socket, 9/16 Socket, 9/16 Wrench &...
  • Page 24 Product Assembly, Dual Leg Ext / Curl (DEC) TEP 9: Install Seat / Back Pads & Tighten Bolts to the Recommended Torque Specs The Shorter Bolts 3/8" x 1-1/2″ 12.5 ft-lbs (+/- 1 lbs) Recommended Tools: TORQUE WRENCH w/ 9/16 SOCKET Part # Assembly Parts List 12.5 ft-lbs...
  • Page 25 Product Assembly, Dual Leg Ext / Curl (DEC) TEP 10a: Install Upholstered Rollers & Tighten Bolt to the Recommended Torque Specs Recommended Tool: SNAP RING PLIERS w/ 0.09-inch (2.3mm) TIP Part # Assembly Parts List DEC-020 Roller, Upholstered Foam, 6" OD x 20" L DEC-083 End Cap, for Roller - BLUE DEC-102...
  • Page 26 Product Assembly, Dual Leg Ext / Curl (DEC) TEP 11: Install Weight Stack Shrouds & Cover Top Assembly 5 ft-lbs (+/- 0.5 lbs) NOTE: When lowering down the Shroud Covers, confirm the back taps are behind the frame slots, locking in the Shroud Cover to the frame.

  • Page 27: Step 12 - Final Assembly Clean Up & Polish

    Product Assembly, Final Assembly Clean up, Lube & Polish, (DEC) STEP 12a: Remove any & all Assembly Stickers, i.e. Part Numbers & Right / Left Circles ● Easy to remove with fingernail or plastic scraper ● If adhesive residue is on frame: ○...

  • Page 28: Routine Schedule

    Product Assembly, Routine Schedule...

  • Page 29: General & Cable Inspections

    Product Assembly, General & Cable Inspection...

  • Page 30: Lubrication Maintenance

    Product Assembly, Lubrication Maintenance...

  • Page 31: Strength Cable Wear Indicators

    Strength Cable Wear Indicators...

  • Page 32: Detailed Parts Exploded View

    Detailed Parts, Exploded View, Dual Leg Ext / Curl (DEC) NOTE: Parts are not to scale...

  • Page 33: Detailed Parts List

    Detailed Parts List, Dual Leg Ext / Curl (DEC) 1 of 4 Part # Detailed Parts List DEC-001 Frame, Weight Stack DEC-002 Frame, Main DEC-003 Frame, Connector, Bottom DEC-004 Frame, Handlebar DEC-005 Back Pad Adjuster Post Frame, Top Cross Brace, from Weight Stack DEC-006 Frame to Main Frame DEC-007...
  • Page 34 Detailed Parts List, Dual Leg Ext / Curl (DEC) 2 of 4 Part # Detailed Parts List DEC-038 Bearing, T-type, 1641-2RSNR DEC-039 Counter Balance Weight DEC-040 Bushing, Brass, Φ12.7 x Φ9.5 x 7.9 DEC-041 Clip Nut, M6 I.D. DEC-042 Pulley, 90mm (3-1/2") x δ26mm ID DEC-043 Pulley, 114mm (4-1/2") x δ26mm ID DEC-044...
  • Page 35 Detailed Parts List, Dual Leg Ext / Curl (DEC) 3 of 4 Part # Detailed Parts List DEC-068 Washer, Flat, 3/8" DEC-069 Washer, Flat, Large, 3/8" DEC-070 Washer, Arc, Large, Ф10, R25 DEC-071 Washer, Spring, 3/8" DEC-072 Washer, Spring, 1/2" DEC-073 Bolt, Hex, 3/8″x 1 L DEC-074...
  • Page 36 Detailed Parts List, Dual Leg Ext / Curl (DEC) 4 of 4 Part # Detailed Parts List DEC-108 Warning Label - Fasten the machine to the floor Caution Label - The Pull-PIN must be fully DEC-109 engaged into the hole before use Warning Label - Please utilize this equipment DEC-110 solely for its designated purpose...

  • Page 37: Required Info Before Initiating A Service Case

    Service Request Required Information BEFORE Initiating a Service Case The following information is needed to help expedite troubleshooting and to ensure the correct part(s) are sent if needed for a repair: What product / model # do you have? Unit serial number? Installed by a dealer or direct sale? Date of installation? Date of service issue?

  • Page 38: Product Warranty

    The information you provide will never be distributed to any other individuals or agencies for any purpose. If you prefer to mail your warranty card, have the owner of the product complete the information below and return it to BODYCRAFT within 30 days from the date of equipment installation.

  • Page 39: Product Warranty Registration

    If the item exhibits such a defect, BODYCRAFT will, at its option, repair or replace it without cost for parts. Shipping and handling charges may apply. (BODYCRAFT may require return of the part(s) or photographic evidence of the damaged part(s) prior to replacement.) Serial number is required.

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