BodyCraft EXP Series Owner's Manual
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BodyCraft EXP Series Owner's Manual

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Base Serial Number: _ _ _ _ _ _ _ _ _ _ _ _ _
Purchased Date: ___ / ___ / ______
Dealer's Name:__________________________
Please register your products at:
https://www.bodycraft.com/product-registration/
Owner's Manual
DFT_OM v1.2
1

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Summary of Contents for BodyCraft EXP Series

  • Page 1 & additional information, scan this QR code. Base Serial Number: _ _ _ _ _ _ _ _ _ _ _ _ _ Purchased Date: ___ / ___ / ______ Dealer’s Name:__________________________ Please register your products at: https://www.bodycraft.com/product-registration/ Owner’s Manual DFT_OM v1.2...
  • Page 2 Thank you for selecting BODYCRAFT. Your choice reflects a wise investment in you and your facility. We hope you use it for many healthy years! BODYCRAFT offers a complete array of high-quality fitness equipment. Please refer to our website www.bodycraft.com to view more ways to enhance your lifestyle.

  • Page 3: Table Of Contents

    Table of Contents, DFT NOTE: When you have downloaded the Owner’s Manual into a PDF reader, go directly to the desired page by touching any BLUE line in this Table of Contents. Page Product Safety Information Product Safety ……………………………………………………………... Important Notes, Recommended Tools & Cleaners …………………….. Warning Labels, Maintenance Schedule - Details….……………..……...

  • Page 4: Product Safety

    It is imperative that you retain this Assembly Instructions and be sure all warning labels are legible and intact. Replacement Assembly Instructions and labels are available from BODYCRAFT. If you are unsure about the proper use of the BODYCRAFT strength machine call your local BODYCRAFT dealer or our Customer Service Department. Contact BODYCRAFT at 800-990-5556 or support@bodycraft.com...

  • Page 5: Important Notes, Recommended Tools & Cleaners

    Important Notes, Recommended Tools & Cleaners, DFT Important Notes and Tips: Before assembly, read all instructions thoroughly and preview diagrams to help make the installation easier. 2. Make sure all parts are accounted for and in proper condition before beginning assembly. See the parts list.

  • Page 6: Warning Labels, Maintenance Schedule - Details

    Warning Labels, Maintenance Schedule & Serial Number, DFT Carefully read ALL warning, caution & maintenance schedule labels NOTE: Labels are not to scale...

  • Page 7: Warning Labels, Maintenance Schedule - Placements

    Warning Labels, Maintenance Schedule & Serial Number Placement, DFT Carefully read ALL warning, caution & maintenance schedule labels NOTE: Parts & Labels are not to scale...

  • Page 8: Machine Dimensions & Recommended Training Area

    Machine Dimensions, DFT...
  • Page 9 Recommended Training Area, DFT...

  • Page 10: Weight Stack & Pulley Ratios

    Weight Stack & Pulley Ratios, DFT Standard Dual 200 lb Stack Upgraded Dual 250 lb Stack NOTE: Weights are approximate...

  • Page 11: Assembly Parts & Hardware List

    Assembly Parts, DFT 1 of 2 Part # Assembly Parts List DFT-001-ASM Frame, Main, Left - Assembly DFT-002-ASM Frame, Main, Right - Assembly Frame, Connecting, Bottom w/ Accessory Tray - DFT-009-ASM Assembly Chinbar w/ Multi-Grip Bars & Rock Climbing Grips - DFT-010-ASM Assembly Frame, Connecting, Top w/ Bookrack &...
  • Page 12 Assembly Parts, DFT 2 of 2 NOTE: For a complete service parts list, please refer to the detailed parts list & exploded view …………………………………….at the rear of this manual. Part # Assembly Hardware DFT-071 Bolt, Hex Head, 3/8" x 1" L DFT-072 Bolt, Hex Head, 3/8"...

  • Page 13: Shipping Boxes Dims & What's Inside

    CWP15(5) Size: 13'' L x 6'' W x 6'' H ea. (310mm L x 130mm W x 140mm H) BODYCRAFT reserves the right to make improvements at any time which may affect color, parts, materials, size, weight, or any other aspect.

  • Page 14: Product Assembly Pre-Assembly Tips

    Product Assembly, Preassembly Tips, DFT PREASSEMBLY TIP #1 – “Stage Right”. During the assembly process we will be stating Right, Left, Front, Back, Top, or Bottom. These all are in the perspective of the user in the machine facing outward with feet on the ground. See below images as examples.

  • Page 15: Step 1 - Step 14

    Product Assembly, DFT TEP 1: Install Connecting Frames to Rt & Lt Main Frames Please Hand Tighten All Frame Nuts & Bolts Until STEP 11 Part # Assembly Parts List DFT-001-ASM Frame, Main, Left - Assembly Frame, Main, Right - DFT-002-ASM Assembly Frame, Connecting, Bottom w/...
  • Page 16 Product Assembly, DFT TEP 2: Install the Chinbar Please Hand Tighten All Frame Nuts & Bolts Until STEP 11 TIP: Recommend two people doing the STEP 2 install, with one using a Step ladder. Part # Assembly Hardware Part # Assembly Parts List DFT-075 Bolt, Hex Head, 3/8"...
  • Page 17 Product Assembly, DFT TEP 3: Left Side Main Frame, Removal of Pre-Installed Hardware & Top Guide Rod Holder Recommended Tool: 7/32 ALLEN (HEX) WRENCH Left Side Main Frame Part # Pre-Installed Part & Hardware List DFT-034 Top Guide Rod Holder Plate DFT-084 Screw, Hex Recessed Flat Head, 3/8"...
  • Page 18 Product Assembly, DFT TEP 4: Left Side Main Frame, Lube Guide Rods, Install Weight Plates & Top Plate-ASM NOTE: Lightly lubing the Guide Rods is a great practice to do at this STEP, but also during scheduled times for preventive maintenance measure.
  • Page 19 Product Assembly, DFT TEP 5a: Left Side Main Frame, Reinstall the Hardware & Top Guide Rod Holder 12.5 ft-lbs (+/- 1 lbs) Recommended Tools: TORQUE WRENCH w/ 7/32 Hex Bit Socket Left Side Main Frame 12.5 ft-lbs (+/- 1 lbs) Part # Pre-Installed Part &...
  • Page 20 Product Assembly, DFT TEP 6a: Left Side Main Frame, Install Single Block, Pulley, Selector Pin & Single Handle Part # Assembly Parts List Part # Assembly Hardware DFT-013 Pulley Block, Single, w/ Threaded Shaft 1/2" OD DFT-072 Bolt, Hex Head, 3/8" x 2" L DFT-025 Selector Pin w/ Lanyard, Aluminum - BLUE DFT-089...
  • Page 21 Product Assembly, DFT TEP 7: Right Side Main Frame, Removal of Pre-Installed Hardware & Top Guide Rod Holder Right Side Main Frame Recommended Tool: Part # Pre-Installed Part & Hardware List DFT-034 Top Guide Rod Holder Plate DFT-084 Screw, Hex Recessed Flat Head, 3/8" x 1" L DFT-090 Washer, Spring, 3/8"...
  • Page 22 Product Assembly, DFT TEP 8: Right Side Main Frame, Lube Guide Rods, Install Weight Plates & Top Plate-ASM NOTE: Lightly lubing the Guide Rods is a great practice to do at this STEP, but also during scheduled times for preventive maintenance measure.
  • Page 23 Product Assembly, DFT TEP 9a: Right Side Main Frame, Reinstall the Hardware & Top Guide Rod Holder 12.5 ft-lbs (+/- 1 lbs) Right Side Main Frame 12.5 ft-lbs (+/- 1 lbs) STEP 9b: ONLY Tighten STEP 9 Hardware to the Recommended Torque Specs at this Part #...
  • Page 24 Product Assembly, DFT TEP 10a: Right Side Main Frame, Install Single Block, Pulley, Selector Pin & Single Handle Part # Assembly Parts List Part # Assembly Hardware DFT-013 Pulley Block, Single, w/ Threaded Shaft 1/2" OD DFT-072 Bolt, Hex Head, 3/8" x 2" L DFT-025 Selector Pin w/ Lanyard, Aluminum - BLUE DFT-089...
  • Page 25 Product Assembly, DFT TEP 11: “Torque Time” on ALL Frame Nuts & Bolts from STEP 1a, 1b & 2 NOTE: These recommended torque Example of being specs should be followed for correct overtightened not using the assembly and safe operation of this recommended torque specs.
  • Page 26 Product Assembly, Weight Stack Stickers Installation, DFT TEP 12a: Clean Weight Stacks IMPORTANT: Before installing the weight stack stickers, it is important to let the weight plates acclimate to room temperature. Clean Top Plate & Weight Plates front surface with: MINIMUM 65 DEGREES &...
  • Page 27 Product Assembly, DFT TEP 13: Install Weight Stack Shrouds Part # Assembly Parts List DFT-015-ASM Weight Stack Shroud Cover, Front, Left - Assembly DFT-016-ASM Weight Stack Shroud Cover, Front, Right - Assembly DFT-017 Weight Stack Shroud Cover, Rear, Left DFT-018 Weight Stack Shroud Cover, Rear, Right NOTE: When lowering down the Shroud Covers, confirm the back taps...
  • Page 28 Product Assembly, DFT TEP 14: Install Accessories Part # Assembly Parts List DFT-030 Snap Hook DFT-056 Accessory, Chain, 19.7" L DFT-065 Accessory, Long Strap, 1,300mm L DFT-066 Accessory, Ankle Cuff (Leg Strap) DFT-067 Accessory, Long Bar, 1,010mm L DFT-068 Accessory, Short Bar, 365mm L DFT-070 Accessory, Nylon Triceps Rope...

  • Page 29: Step 15 - Final Assembly Clean Up & Polish

    Product Assembly, Final Assembly Clean up, Lube & Polish, DFT STEP 15a: Remove any & all Assembly Stickers, i.e. Part Numbers & Right / Left Circles ● Easy to remove with fingernail or plastic scraper ● If adhesive residue is on frame: ○...

  • Page 30: Routine Schedule

    Product Assembly, Routine Schedule...

  • Page 31: General & Cable Inspections

    Product Assembly, General & Cable Inspection...

  • Page 32: Lubrication Maintenance

    Product Assembly, Lubrication Maintenance...

  • Page 33: Strength Cable Wear Indicators

    Strength Cable Wear Indicators...

  • Page 34: Detailed Parts Exploded View

    Detailed Parts, Exploded View, DFT...
  • Page 35 Detailed Parts, Exploded View, DFT NOTE: Parts are not to scale...

  • Page 36: Detailed Parts, Cable Routing

    Detailed Parts, Cable Routing, DFT Left Side (Lt) View Keys Red dotted (large): Structural parts assembled direction. Red dotted (med): Sub-parts assembled direction. Blue dotted lines (small): Hardware assembled direction. Right Side (Rt) Orange (med): Cables are normally black, but easier to see in color. NOTE: Parts are not to scale...

  • Page 37: Detailed Parts List

    Detailed Parts List, DFT 1 of 3 Part # Detailed Parts List DFT-001 Frame, Main, Left DFT-002 Frame, Main, Right Height Adjustment Track, Left, for Pulley Height DFT-003 Adjuster w/ Bar Catch Height Adjustment Track, Right, for Pulley Height DFT-004 Adjuster w/ Bar Catch DFT-005 Pulley Height Adjuster, w/ Bar Catch, Left...
  • Page 38 Detailed Parts List, DFT 2 of 3 Part # Detailed Parts list DFT-038 Pulley, Aluminum, 90mm (3-1/2") x δ26mm ID DFT-039 Pulley, Nylon, 90mm (3-1/2") x δ26mm ID DFT-040 Foot Pad, Rubber DFT-041 Frame Protection Pad, PVC, 220mm x 118mm DFT-042 Locking Pin Bracket DFT-043...
  • Page 39 Detailed Parts List, DFT 3 of 3 Part # Detailed Parts list Screw, Cross Recessed Countersunk Head, DFT-077 #10-32UNF*1-1/8" DFT-078 Screw, Cross Recessed Pan Head, M6 x 12mm L DFT-079 Screw, Hex Recessed Countersunk Head, M4 x 12mm L DFT-080 Screw, Hex Recessed Countersunk Head, 1/4"...

  • Page 40: Required Info Before Initiating A Service Case

    Service Request Required Information BEFORE Initiating a Service Case The following information is needed to help expedite troubleshooting and to ensure the correct part(s) are sent if needed for a repair: What product / model # do you have? Unit serial number? Installed by a dealer or direct sale? Date of installation? Date of service issue?

  • Page 41: Product Warranty

    If the item exhibits such a defect, BODYCRAFT will, at its option, repair or replace it without cost for parts. Shipping and handling charges may apply. (BODYCRAFT may require return of the part(s) or photographic evidence of the damaged part(s) prior to replacement.) Serial number is required.

  • Page 42: Product Warranty Registration

    The information you provide will never be distributed to any other individuals or agencies for any purpose. If you prefer to mail your warranty card, have the owner of the product complete the information below and return it to BODYCRAFT within 30 days from the date of equipment installation.

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