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Summary of Contents for Wacker Neuson BS-4
- Page 1 Operator’s Manual Rammer BS-4 Machine Type BS50-4, BS60-4, BS70-4 Material Number 5100060095 5100060095 Version Date 07/2022 Language [en]...
- Page 2 Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecu- tion. Wacker Neuson Produktion GmbH & Co. KG reserves the right to change its products and their technical specific- ations for further technical development at any time without any claim to changes to machines already delivered.
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Page 3: Table Of Contents
Lashing the machine ........................ 26 Commissioning Safety instructions for operation ..................... 27 Tests before commissioning ...................... 28 Putting into operation ........................ 28 Operation Operating the machine........................ 30 Select speed ........................... 31 [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual... - Page 4 Accessories............................. 44 12.2 Transport roller installation...................... 45 Technical Data 13.1 General instructions ........................ 46 13.2 Noise and vibration data ......................... 46 13.3 BS .............................. 46 13.4 Combustion engine ......................... 48 Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]...
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Page 5: Ec Declaration Of Conformity
EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE) This declaration of conformity is issued under the sole responsibility of the manufacturer. Product BS50-4 Product type Vibratory rammer Function of product Soil compaction... - Page 6 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE) This declaration of conformity is issued under the sole responsibility of the manufacturer. Product BS60-4 Product type Vibratory rammer Function of product Soil compaction...
- Page 7 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE) This declaration of conformity is issued under the sole responsibility of the manufacturer. Product BS70-4 Product type Vibratory rammer Function of product Soil compaction...
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Page 8: Foreword
Explanation of symbols Symbol Explanation 1., 2., 3… Indicates an activity. The sequence of the steps must be observed. Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]... -
Page 9: Accident Prevention Regulations 2.3
Contact person Depending on the country, the contact person is a service partner, a sub- sidiary or a dealer. • On the Internet at http://www.wackerneuson.com. [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual... -
Page 10: Limitation Of Liability
Group - Type Material number (Mat. no.) BS50-4As 11" 5100030599 BS50-4As 11“ 5100068310 BS60-4As 11" 5100030606 BS60-4As 11" 5100037562 BS60-4As 11“ 5100051581 Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]... -
Page 11: Usage
• Operating the machine outside the performance data. • Compaction of strongly cohesive soils. • Compaction of frozen soils. • Compaction of hard, non-compactable soils. • Compaction of non-load-bearing soils. • Shaking in cobblestones. [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual... -
Page 12: Safety
Failure to follow these instructions may result in electric shock, fire and/or serious injury, and damage to the machine and/or other ob- jects. Keep safety instructions and information for the future. Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]... -
Page 13: Structual Changes 4.3
The op- erator’s manual must be supplemented by further instructions for compli- ance with operational, official, national or generally applicable safety guidelines. [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual... -
Page 14: Obligations Of The Operator
The safety instructions in this chapter contain the "General safety instruc- tions", which must be listed in the operator’s manual in accordance with the applicable standards. It may contain instructions which are not relev- ant for this machine. Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]... - Page 15 Risk of hearing damage if the country-specific noise limit is ex- ceeded! Working with the machine without hearing protection can lead to hearing damage in the long-term. ► Wear ear protectors. ► Work attentively and cautiously when using hearing protection. [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual...
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Page 16: Specific Rammer-Related Safety Instructions
► Do not operate the machine in the vicinity of open flames. ► Do not operate the machine in oilfield environments - methane gas leaks from the ground. ► Do not operate the machine in dry, highly flammable vegetation. Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]... -
Page 17: Safety Features 4.9
Safety features protect the operator of this machine from being exposed to the existing hazards. These are barriers (separating protective devices) or other technical measures that serve to avert or reduce haz- ards. [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual... -
Page 18: Maintenance
Service • Only have the machine repaired or serviced by technically trained personnel. • Only use original spare parts and accessories. The operational safety of the machine is thus maintained. Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]... - Page 19 • Dispose of discharged or spilled vehicle fuel in accordance with ap- plicable environmental regulations. • If vehicle fluids leak from the machine, stop operating the machine and have it repaired immediately by a service partner. [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual...
- Page 20 • The engine surface and exhaust system can become very hot after only a short time. Risk of burns! • Do not use jump start sprays. These can cause misfiring and engine damage. Fire hazard! • Smoking prohibited! Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]...
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Page 21: Description Of The Machine
Safety labels contain important information to protect the operator. ► Keep all safety, warning and operating instructions on the machine in a clearly legible condition. ► Replace missing or damaged labels and signs immediately. [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual... - Page 22 • Only use suitable and tested lifting gear and slings (safety hooks) with sufficient lifting capacity. • Do not lift the machine with an excavator bucket or forklift truck on the central suspension. Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]...
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Page 23: Components 5.2
Read the repair instructions. Guaranteed sound power level. Type label. Warning of hot surface. Display low oil protection. Components Central suspension Oil tank (optional) Fuel tank Guide bracket Drive motor [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual... -
Page 24: Control Elements
Ramming plate Ramming system Bellows Rubber buffer Transport roller Air filter system Control elements Operating hour meter / speed display (optional) Throttle lever Choke lever Starting handle Sight glass Purger Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]... -
Page 25: Transportation
• Lean the machine upright against a solid object and secure against tipping over. Manufacturer recommends placing machine on transport cart, see Accessories on page Lifting the machine WARNING Risk of crushing! Crushing of hands and feet possible. ► Work cautiously. [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual... -
Page 26: Lashing The Machine
Lash the machine to the transport vehicle as shown. Attach the tension belts 1 over the machine and tighten them. ð The machine is secured against unrolling, slipping and tipping over. Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]... -
Page 27: Commissioning
► Wear ear protectors. ► Work attentively and cautiously when using hearing protection. CAUTION Health hazard due to vibrations! Physical impairments due to vibration. ► Take regular breaks. [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual... -
Page 28: Tests Before Commissioning
Putting into operation CAUTION Hot exhaust! Contact may cause burns. ► Only operate the machine if the safety features are correctly fitted. ► Do not change or remove safety devices. Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]... - Page 29 Engine damage due to improper handling! Improper handling can lead to engine damage. ► Do not pull out starting handle as far as it will go. ► Let the starting handle retract slowly. [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual...
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Page 30: Operation
Operate the throttle lever until the desired speed is reached. When the material has been compacted, move the throttle lever to position A. ð The machine stops. Lift and transfer the machine. Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]... -
Page 31: Select Speed 8.2
ð Fuel tap closes automatically. ð The machine stops. Allow the machine to come to a complete stop. Let the machine and engine to cool down. ð The machine is out of operation. [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual... -
Page 32: Maintenance
► Only operate the machine if the safety devices are correctly installed and functioning. ► Do not change or remove safety devices. CAUTION Health risk from fuel, lubricants and coolants! ► Do not inhale vapors. ► Avoid skin and eye contact. Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]... -
Page 33: Maintenance Plan 9.2
Clean the machine. ● Visual check for completeness. Visual check for damage. Clean air filter, replace if necessary. ● Check oil level; fill if necessary: ● • Ramming system [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual... -
Page 34: Maintenance Work
Wipe the housing with a damp and clean cloth. After cleaning, check cables and wires for damage. Check screws and bolts to see if they are loose. Remedy any deficiencies noted immediately. Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]... - Page 35 9.3.5 Cleaning and replacing the air filter NOTICE Possible engine damage! ► Do not allow dirt to enter the engine intake duct when cleaning. [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual...
- Page 36 A too high oil level can result in a hydraulic lock in the ramming system. This can lead to faulty operation and damage to the ramming system. ► Do not overfill the ramming system with oil. Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]...
- Page 37 ► Line work surface with impermeable foil. ► Use collecting container for used oil. ► Dispose of used oil in an environmentally friendly manner in accord- ance with statutory regulations. [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual...
- Page 38 13. Wipe the area of the sight glass with a clean cloth. 9.3.8 Check screw connections of the ramming plate Check all screw connections for tightness at regular intervals. Tighten loose screw connections. Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]...
- Page 39 ► Only unscrew the spark plug when the engine has cooled down. ► Use protective gloves. NOTICE ► Do not pull the spark plug connector from the spark plug by the igni- tion cable. [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual...
- Page 40 Correct the electrode spacing by carefully bending it. Check spark plug sealing ring 3. Replace if damaged. Install spark plug. Tighten spark plug, tightening torque 22 Nm. Plug the spark plug connector onto the spark plug. Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]...
- Page 41 Check fuel filter screen for cracks, damage and dirt particles, re- place if damaged or soiled. Reinstall the fuel filter. Before restarting the machine, check fuel system for leaks. [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual...
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Page 42: Troubleshooting
Cable connection on engine loose Check connection and correct if ne- or slack. cessary. Oil sensor in oil tank defective. Replace oil sensor.* * Have this work carried out by a service partner. Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]... -
Page 43: Shutdown
Professional disposal of this machine avoids negative effects on human health and the environment, helps with the targeted treatment of pollut- ants and makes it possible to recycle valuable raw materials. [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual... -
Page 44: Accessories
Ramming plate Ramming plates are available in different widths. This allows the working width of the machine to be increased or decreased. Wheel set For easier transport on the construction site. Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]... -
Page 45: Transport Roller Installation 12.2
Place the machine horizontally on a flat surface with sufficient load- bearing capacity. Secure machine against overturning. Align half shells 1 in the middle. Attach the half shells with four screws 2 to the guide bracket. Tightening torque 1.5 Nm. [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual... -
Page 46: Technical Data
Material number machine 5100030599 5100068310 Material number engine 5100058517 5100058517 Number of strokes [1/min] Impact force [kN] Forward travel [m/min] Length [mm] Width [mm] Height [mm] Length (Ramming shoe) [mm] Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]... - Page 47 Storage temperature range [°C] -30 – +50 -30 – +50 Sound pressure level LpA [dB(A)] Sound power level LWa measured [dB(A)] Sound power level LWa guaranteed [dB(A)] Vibration total value ahv [m/s2] [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual...
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Page 48: Combustion Engine
* The actual operating speed depends on numerous operating parameters and may differ from the rated speed. 13.4 Combustion engine Engine manufacturer Honda Material number engine 5100058517 Engine type GXR 120 Combustion processes four-stroke Cooling Cylinder Cubic capacity [cm3] Fuel type Gasoline Operator’s Manual | BS-4 | 5100060095 | 07/2022 | [en]... - Page 49 Spark plug type CR5HSB / U16FSR-UB Electrode gap [mm] 0,6 - 0,7 * Determined value of the CO2 emission during engine certification without consideration of the applications on the machine. [en] | 07/2022 | 5100060095 | BS-4 | Operator’s Manual...
- Page 52 Wacker Neuson Produktion GmbH & Co. KG Wackerstraße 6 D-85084 Reichertshofen Tel.: +49 8453 340-0 EMail: service-LE@wackerneuson.com www.wackerneuson.com Material Number: 5100060095 Language: [en]...
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