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Tool Kit for 2.80mm (.110") Sealed Crimp Terminal, Male and Female
Tool Kit
Order No. 63825-1770
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: 2.80mm (.110") Sealed Crimp Terminal, Male and Female, 1.50-2.50mm² wire.
Terminal
Series No.
98012
98014
DEFINITION OF TERMS
BELL MOUTH
WIRE
CUT-OFF
TAB
Doc No: ATS-6382517HM Release Date: 10-18-11
Revision: B
Application Tooling
Specification Sheet
Terminal Order No.
Wire Size
(1) Available in Reel
AWG mm²
form only
-
98012-1202
-
-
-
98014-0200
-
-
(1) Customer to cut off terminal from reel: 0.35mm (.014") maximum Cut-off Tab.
STRIP LENGTH
CONDUCTOR
BRUSH
CONDUCTOR
CRIMP
Revision Date: 11-08-11
Insulation Diameter
mm
in
1.50
2.00
2.50
2.10-4.20 .083-.165
1.50
2.00
2.50
SEAM
WIRE SEAL
UNCONTROLLED COPY
TYPE 4C
Hand Crimp Tool
Order No. 63825-1700
Strip Length
mm
in
4.7-5.7
.185-.224
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 8
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Related Manuals for molex 63825-1700
Summary of Contents for molex 63825-1700
- Page 1 Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63825-1770 Order No. 63825-1700 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
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Page 2: Installation
4.80-5.00 .188-.196 98014 ♦This wire seal is a Ford product and not a Molex product. Contact Ford for information on ordering this part. Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. -
Page 3: Operation
Tool Kit for 2.80mm (.110") Sealed Crimp Terminal, Male and Female Locator Installation and Removal Follow the steps below to install or replace the locator. See Figure 2. LIFT UP ON To install the locator THE LOCATOR 1. Position the locator with the hole over the brass pivot shaft and snap it into place. -
Page 4: Maintenance
Tool Kit for 2.80mm (.110") Sealed Crimp Terminal, Male and Female 7. Turn the Locator Lock Latch up to lock. Make sure that the terminal is visually centered over the punch. 8. Insert the proper wire with the seal over the terminal. 9. -
Page 5: Warranty
4. Use only the Molex terminals specified for crimping with this tool. CAUTION: Repetitive use of this tool should be avoided. Certification Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for customers to re-certify hand tools. UNCONTROLLED COPY... - Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
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Page 7: Hand Tool Parts List
Tool Kit for 2.80mm (.110") Sealed Crimp Terminal, Male and Female HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Long) 63825-1770 Tool Kit with Locator 63825-1775 Locator (only) M4 X 8mm LONG BHCS RATCHET RELEASE SCREW WITH TOOL KIT LOCATOR ONLY... -
Page 8: Power Head Parts List
63825-1770 Tool Kit with Locator M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 13 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382517HM Release Date: 10-18-11 Page 8 of 8 Revision: B Revision Date: 11-08-11...
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