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molex 207128 Series Manual

Hand crimp tool
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Tool Kit for 250 Slip-in Receptacle Terminals
Tool Kit
Order No. 63825-7470

FEATURES

A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.

SCOPE

Products: .250 Slip-in Receptacle Terminals for 10-14 AWG wire.
Terminal Order No.
Terminal
Series No.
Reel Form Only (3)
35725
35725-3310
(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
(2) Overall insulation OD specification for terminal.
(3) The terminals above are reeled parts only. Customer to cut off terminal from reel: 0.50 mm (.020") maximum

DEFINITION OF TERMS

Doc No: ATS-6382574HM Release Date: 05-20-13
Revision: A
Application Tooling
Specification Sheet
Wire Size
IPC/WHMA-A620 (1)
AWG mm²
10
5.25
4.25-4.55 .167-.179
12
3.30
3.70-4.40 .146-.173
14
2.00
3.20-3.80 .126-.150
CONDUCTOR
CRIMP HEIGHT
FRONT
CUT-OFF TAB
Revision Date: 05-20-13
Insulation Diameter
Terminal Insulation
Maximum (2)
mm
In.
mm
3.80-5.00
3.80-5.00
3.80-5.00
INSULATION
CRIMP
▲
WIRE
SEAM
BRUSH
UNCONTROLLED COPY
TYPE 4C
Hand Crimp Tool
Order No. 63825-7400
Strip Length
In.
mm
In.
.150-.197
.150-.197
4.40-4.80
.173-.189
.150-.197
STRIP LENGTH
BELL MOUTH
Page 1 of 8

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Summary of Contents for molex 207128 Series

  • Page 1 Tool Kit for 250 Slip-in Receptacle Terminals TYPE 4C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63825-7470 Order No. 63825-7400 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
  • Page 2 Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.
  • Page 3 Tool Kit for 250 Slip-in Receptacle Terminals POWER Anvils and Punches Installation CRIMP HEAD 1. Insert the Anvils into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in PUNCHES M4 X 18 LONG place.
  • Page 4 Tool Kit for 250 Slip-in Receptacle Terminals TERMINAL SWING OPEN LOCATOR LATCH IN OPEN POSITION PUSH HERE TO TERMINAL LOCATOR OPEN WIRE STOP Figure 4 IN PLACE 7. Insert the proper wire over the terminal. 8. Gently touch the wire stop with the end of the wire. See Figure 6 and 7. HANDLE WIRE AGAINST OPEN...
  • Page 5 CAUTION: Repetitive use of this tool should be avoided. Certification Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for customers to re-certify hand tools. This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire, which has been stripped 12.7mm (1/2”) long, so there is no crimping of the insulation.
  • Page 6 Tool Kit for 250 Slip-in Receptacle Terminals 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing. When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and replaced.
  • Page 7 Tool Kit for 250 Slip-in Receptacle Terminals HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Long) 63825-7470 Tool Kit with Locator 63811-4773 Locator Base 63825-7475 Locator (only) M4 X 8mm LONG BHCS RATCHET RELEASE SCREW WITH TOOL KIT LOCATOR ONLY M4 X 10mm...
  • Page 8 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 12 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382574HM Release Date: 05-20-13 Page 8 of 8 Revision: A Revision Date: 05-20-13...

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