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Table of Contents
Hand Crimp Tool For C-Grid III™ Female Crimp Terminals
HAND CRIMP
TOOL
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
Dies and Locator from this tool can be used in the Battery Powered Tool Order No.63816-0200 (110 V) or
63816-0250 (220 V), with the use of the 63816-0800 Crimp Head
Many different tool kits can be used with a single Battery Powered Crimp Tool
This tool is IPC/WHMA A-620 Class 2 compliant
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: C-Grid III™ Female Crimp Terminals, 22-24 AWG
Terminal Series No.
90119
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-638258100
Revision: B
Application Tooling
Specification Sheet
Terminal Order No.
Loose Piece
Reel
90119-2109
90119-0109
90119-2110
90119-0110
90119-2111
90119-0111
Customer to cut off terminal from reel: 0.15mm (.006") maximum Cut-off Tab.
See Conditions on page 2.
BELL MOUTH
INSULATION
CRIMP
Release Date: 11-27-12
Revision Date: 11-1-16
Wire Size
Insulation Diameter
AWG
mm²
mm
22-24 0.35-0.20 1.02-1.47
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
TYPE 4D
Order No. 63825-8100
Strip Length
In.
mm
In.
.040-.058 2.80-3.30 .110-.130
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 7
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Related Manuals for molex 63825-8100
Summary of Contents for molex 63825-8100
- Page 1 TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63825-8100 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications Dies and Locator from this tool can be used in the Battery Powered Tool Order No.63816-0200 (110 V) or...
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Page 2: Operation
IN DOWN HANDLE WILL POSTION SPRING OPEN CAUTION: Crimp only the Molex terminals listed in the scope for this tool. Do not crimp hardened objects as damage can occur to the tool frame and/or crimp dies. Open the tool by squeezing the handles together. - Page 3 Hand Crimp Tool For C-Grid III™ Female Crimp Terminals TOOLING 1. Select the desired terminal listed in the preceding charts. PARTIALLY 2. Make sure the center of the locator is in the down position. With the CLOSED locator attached, push the locator button on the back of the hand tool to PARTIALLY CLOSE HANDLE bring the locator forward through the tooling.
- Page 4 Hand Crimp Tool For C-Grid III™ Female Crimp Terminals 1. Open the crimp hand tool. LOCATOR 2. Squeeze gently on the lower area shown SQUEEZE in Figure 7A with your thumb and index HERE finger. The lower tabs of the locator MAKE SURE CENTER OF LOCATOR should disengage from the hand tool.
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Page 5: Maintenance
Hand Crimp Tool For C-Grid III™ Female Crimp Terminals Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. -
Page 6: Warranty
12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing. -
Page 7: Parts List
Hand Crimp Tool Figure 13 63825-8175 Locator Assembly 63810-0104 Spring, Return 63810-0105 Spring, Ratchet RATCHET RELEASE LEVER Figure 13 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-638258100 Release Date: 11-27-12 Page 7 of 7 Revision: B Revision Date: 11-1-16...
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