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Table of Contents
Hand Crimp Tool For 3.18mm (.125") Lighting Terminals
HAND CRIMP
TOOL
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right or left handed operation
IPC/WHMA A-620 Class 2 compliant as indicated
RoHS compliant, however RoHS compliant is not required
For 12AWG crimps use hand tool 63825-2700
SCOPE
Products: 3.18mm (.125") Lighting Terminal for 16AWG and 18AWG wires.
Terminal
Terminal Order No.
Series No.
42824
42825
(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
Customer to cut off terminal from reel: 0.40mm (.016") maximum cut-off tab.
DEFINITION OF TERMS
BELL
MOUTH
CONDUCTOR
CRIMP
CUT-OFF
TAB
Doc No: ATS-638252600
Revision: A
Application Tooling
Specification Sheet
Conductor Size
Reel Form only
AWG
42824-4001
16 - 18 1.3 – 0.8
42824-4004
42825-4001
16 - 18 1.3 – 0.8
42825-4004
STRIP LENGTH
CONDUCTOR
BRUSH
WIRE
Release Date: 03-21-12
Revision Date: 03-21-12
Insulation Outside Diameter (1)
mm²
mm
1.90 – 3.10
0.075 – 0.122
1.90 – 3.10
0.075 – 0.122
INSULATION CRIMP
▲SEE NOTE
UNCONTROLLED COPY
TYPE 4D
Order No. 63825-2600
Strip Length
In.
mm
In.
3.8 – 4.3 0.15 – 0.17
BEND UP
BEND
DOWN
SEAM
ROLLING
TWISTING
Page 1 of 7
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Related Manuals for molex 63825-2600
Summary of Contents for molex 63825-2600
- Page 1 TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63825-2600 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position...
- Page 2 1.3 1.58 – 1.66 0.062 – 0.065 2.30 0.090 0.17 0.17 CAUTION: Crimp only the Molex terminals listed in the scope for this tool. Do not crimp hardened objects as damage can occur to the tool frame and/or crimp dies. Tool Qualification Notes: 1.
- Page 3 Hand Crimp Tool For 3.18mm (.125”) Lighting Terminals Crimping Terminals LOCATOR IN DOWN 1. Select the desired terminal listed in the preceding charts. POSTION 2. Make sure the locator is attached behind the lower tooling and is above all the anvils surfaces.
- Page 4 Hand Crimp Tool For 3.18mm (.125”) Lighting Terminals WIRE Locator Replacement See the parts list on the last page of this document for the proper locator order number. Follow the steps below to Figure 6 replace the locator. 1. Open the crimp hand tool. WIRE 2.
- Page 5 Hand Crimp Tool For 3.18mm (.125”) Lighting Terminals 2. Remove the M3 BHCS which is holding the upper tooling. Flip the upper tooling to the opposite side and replace the M3 BHCS. Make sure the small markings on the front and back of the hand tool frame, match up and are on the outside of the hand tool frame.
- Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
- Page 7 Hand Crimp Tool For 3.18mm (.125”) Lighting Terminals PARTS LIST Item Number Order Number Description Quantity 63825-2600 Hand Crimp Tool Figure 13 63825-2675 Locator Assembly 63810-0104 Spring, Return 63810-0105 Spring, Ratchet RATCHET RELEASE LEVER Figure 13 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-638252600...
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