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molex 63825-1900 Specification Sheet

Tool kit for 2.80mm (.110") sealed crimp terminal, male and female
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Tool Kit for 2.80mm (.110") Sealed Crimp Terminal, Male and Female
Tool Kit
Order No. 63825-1970
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: 2.80mm (.110") Sealed Crimp Terminal, Male and Female, 0.50-1.00mm² wire.
Terminal
Series No.
98012
98014
DEFINITION OF TERMS
BELL MOUTH
WIRE
CUT-OFF
Doc No: ATS-6382519HM Release Date: 01-24-12
Revision: A
Application Tooling
Specification Sheet
Terminal Order No.
(1) Available in Reel
form only
98012-1102
98014-0100
(1) Customer to cut off terminal from reel: 0.35mm (.014") maximum Cut-off Tab.
STRIP LENGTH
CONDUCTOR
CONDUCTOR
CRIMP
TAB
Revision Date: 01-24-12
Wire Size
Insulation Diameter
AWG mm²
mm
-
0.50
-
0.75
-
1.00
1.40-2.30 .055-.091 4.7-5.7 .185-.224
-
0.50
-
0.75
-
1.00
BRUSH
SEAM
WIRE SEAL
UNCONTROLLED COPY
Hand Crimp Tool
Order No. 63825-1900
Strip Length
in
mm
in
BEND UP
TWISTING
BEND
DOWN
TYPE 4C
ROLLING
Page 1 of 8

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Summary of Contents for molex 63825-1900

  • Page 1 Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63825-1970 Order No. 63825-1900 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.

  • Page 2: Installation

    3.90-4.10 .154-.161 98014 ♦This wire seal is a Ford product and not a Molex product. Contact Ford for information on ordering this part. Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp.

  • Page 3: Operation

    Tool Kit for 2.80mm (.110") Sealed Crimp Terminal, Male and Female Locator Installation and Removal Follow the steps below to install or replace the locator. See Figure 2. LIFT UP ON THE LOCATOR To install the locator 1. Position the locator with the hole over the brass pivot shaft and snap it into place.

  • Page 4: Maintenance

    Tool Kit for 2.80mm (.110") Sealed Crimp Terminal, Male and Female 7. Turn the Locator Lock Latch up to lock. Make sure that the terminal is visually centered over the punch. 8. Insert the proper wire with the seal over the terminal. 9.

  • Page 5: Warranty

    4. Use only the Molex terminals specified for crimping with this tool. CAUTION: Repetitive use of this tool should be avoided. Certification Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for customers to re-certify hand tools. UNCONTROLLED COPY...
  • Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.

  • Page 7: Hand Tool Parts List

    Tool Kit for 2.80mm (.110") Sealed Crimp Terminal, Male and Female HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Long) 63825-1970 Tool Kit with Locator 63825-1975 Locator (only) M4 X 8mm LONG BHCS RATCHET RELEASE SCREW WITH TOOL KIT LOCATOR ONLY...

  • Page 8: Power Head Parts List

    63825-1970 Tool Kit with Locator M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 13 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382519HM Release Date: 01-24-12 Page 8 of 8 Revision: A Revision Date: 01-24-12...

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63825-1970

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