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Table of Contents
Hand Crimp Tool for Board-In Crimp Terminals
Modular Crimp Head
Order No. 63825-6970
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
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accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63813-0250 (220 V),
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accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).
SCOPE
Products: 2.50mm Pitch Board-In Crimp Terminal, Male, 20-24 AWG.
Terminal
Series
50097
50097-8000
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.
Doc No: ATS-6382569HM
Revision: A
Application Tooling
Specification Sheet
Terminal Order No.
Reel
Loose
AWG
50097-8100
20-24
Customer to cut off terminal from reel: 0.01mm (.004") maximum Cut-off Tab.
See crimp specification for the individual Insulation Diameter.
INSULATION
CRIMP
▲SEE NOTE
CUT-OFF TAB
Release Date: 07-25-12
Revision Date: 07-25-12
Wire Size
Insulation Diameter
mm²
mm
0.50-0.20
1.40-1.90
BELL MOUTH
SEAM
CONDUCTOR
CRIMP
COND.CRIMP
HEIGHT
UNCONTROLLED COPY
Hand Crimp Tool
Order No. 63825-6900
Wire Strip Length
In.
mm
In.
.055-.075
2.50-3.00
.098-.118
BEND UP
ROLLING
TWISTING
BEND
DOWN
TYPE 4A
Page 1 of 6
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Summary of Contents for molex 63825-6900
- Page 1 Application Tooling Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63825-6970 Order No. 63825-6900 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,...
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Page 2: Operation
Hand Crimp Tool for Board-In Crimp Terminals OVERLAP FORM GEOMETRY ▲Insulation Crimp Note: PUNCH Due to the terminal’s insulation grip design and/or insulation diameter range, this tool uses “overlap” form geometry in the insulation punch. This produces an overlap insulation crimp (A620 – compliant). While OVERLAP the insulation punch profile may appear “lopsided”, INSULATION... -
Page 3: Maintenance
Hand Crimp Tool for Board-In Crimp Terminals CONDUCTOR WIRE STOP TERMINAL 3. Gently pivot the locator closed. PUNCH BLADE 4. Bring down the wire stop blade. 5. Slide the pre-stripped wire into the terminal; make sure to aim the wire brush towards the tip point on the wire stop blade. See Figure 2. -
Page 4: Warranty
3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased. - Page 5 The insulation should be stripped long (1/2 in.) so the insulation grips on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing.
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Page 6: Parts List
Hand Crimp Tool for Board-In Crimp Terminals PARTS LIST Hand Crimp Tool 63825-6900 Item Order Number Description Quantity 63825-6970 Modular Crimp Head 1 (Ref) 63816-0050 Hand Crimp Frame (Short) 1 (Ref) 63825-6975 Locator 63816-0001 Locking Pin 63600-0525 Handle Spring 63600-0520...
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