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2.50mm Pitch Floating Wire-to-Board Plug Crimp Terminal
HAND CRIMP
TOOL
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
This tool is IPC/WHMA A-620 Class 2 compliant as indicated.
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: 2.50mm Pitch Floating Wire-to-Board Plug Crimp Terminal, 22-24 AWG.
Terminal Series No.
503371
DEFINITION OF TERMS
BEND UP
TWISTING
ROLLING
BEND DOWN
Doc No: ATS-638255000
Revision: A
Application Tooling
Specification Sheet
Terminal Order No.
Loose Piece
Reel
----
503371-0000 22-24 .178-0.34
Customer to cut off terminal from reel: 0.20mm (.008") maximum Cut-off Tab.
See Conditions on page 2.
SEAM
Release Date: 04-11-13
Revision Date: 04-11-13
Wire Size
Insulation Diameter
AWG
mm²
mm
1.15-1.70
BRUSH
CONDUCTOR CRIMP HEIGHT
▲INSULATION CRIMP HEIGHT
UNCONTROLLED COPY
TYPE 4D
Order No. 63825-5000
Strip Length
In.
mm
In.
.045-.067 2.40-2.80 .094-.110
STRIP LENGTH
BELL MOUTH
CUT-OFF TAB
Page 1 of 7
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Summary of Contents for molex 63825-5000
- Page 1 TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63825-5000 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC/WHMA A-620 Class 2 compliant as indicated.
- Page 2 Pull Force value Must exceed the Minimum pull force specifications listed. OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to PUSH ON THE...
- Page 3 2.50mm Pitch Floating Wire-to-Board Plug Crimp Terminal Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open. See Figure 1. Crimping Terminals 1.
- Page 4 2.50mm Pitch Floating Wire-to-Board Plug Crimp Terminal WIRE 8. Remove the crimped terminal from the terminal locator by pulling on the wire. 9. Visually inspect the crimped terminal for proper crimp location. 10. On some large O.D. wires, it may not be possible to insert the wire with the tool partially closed.
- Page 5 2.50mm Pitch Floating Wire-to-Board Plug Crimp Terminal 2. Remove the M3 BHCS which is holding the upper MATCH tooling. UP MARKS 3. Flip the upper tooling to the opposite side and replace the M3 BHCS. Make sure the small markings on the front and back of the hand tool frame, match up and Figure 9 are on the outside of the hand tool frame.
- Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
- Page 7 Hand Crimp Tool Figure 13 63825-5075 Locator Assembly 63810-0104 Spring, Return 63810-0105 Spring, Ratchet RATCHET RELEASE LEVER Figure 13 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-638255000 Release Date: 04-11-13 Page 7 of 7 Revision: A Revision Date: 04-11-13...
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