molex 63825-4800 Specification Sheet
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molex 63825-4800 Specification Sheet

Hand crimp tool
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Tool Kit for MP-Lock™ Female Terminal
Tool Kit
Order No. 63825-4870
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 as indicated, and RoHS compliant.
SCOPE
Products: MP-Lock™ Female Terminal, for 20-26 AWG (0.50-0.13mm²), Metal Strip.
Terminal
Series No.
57990
The terminals above are reeled parts only. Customer to cut off terminal from reel: 0.50 mm (.020") maximum.
DEFINITION OF TERMS
Doc No: ATS-6382548HM Release Date: 07-23-12
Revision: A
Application Tooling
Specification Sheet
Terminal Order No.
Available in
Reel form only
AWG
57990-9710
20-26
Overall insulation OD specification for terminal.
BELL MOUTH
BRUSH
Revision Date: 07-23-12
Insulation Diameter
Wire Size
Terminal
Maximum
mm²
mm
0.50-0.13
1.30-3.60
INSULATION
CRIMP
▲SEE NOTE
CUT-OFF
TAB
TERMINAL
STRIP
UNCONTROLLED COPY
Hand Crimp Tool
Order No. 63825-4800
Strip Length
In.
mm
In.
.051-.142
4.40-5.00
.173-.197
WIRE
STRIP
LENGTH
SEAM
CONDUCTOR
CRIMP HEIGHT
TYPE 4C
Page 1 of 8

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Summary of Contents for molex 63825-4800

  • Page 1 Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63825-4870 Order No. 63825-4800 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.

  • Page 2: Installation

    1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 3: Operation

    Tool Kit for MP-Lock™ Female Terminal POWER CRIMP HEAD LIFT UP ON THE LOCATOR PUNCHES M4 X 18 LONG BHCS PRESS DOWN ON THE BRASS M4 X 10 LONG PIVOT SHAFT BHCS SWING Figure 1 ANVILS LOCATOR Figure 2 OPEN To install the locator 1.

  • Page 4: Maintenance

    Tool Kit for MP-Lock™ Female Terminal WIRE AGAINST 3. Swing the terminal locator away from the crimp tool shown in WIRE STOP Figure 4. Some terminals with large insulation grips may WIRE IN TERMINAL interfere with the crimp tooling when swinging the locator into position.

  • Page 5: Warranty

    Should such a defect occur, we will repair or exchange the tool kit free of charge. This repair or exchange will not be applicable to altered, misused, or damaged tools. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. CAUTIONS 1.
  • Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.

  • Page 7: Hand Tool Parts List

    Tool Kit for MP-Lock™ Female Terminal HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Short) 63825-4870 Tool Kit with Locator 63825-4875 Locator (only) M4 X 8mm LONG BHCS RATCHET RELEASE SCREW WITH TOOL KIT LOCATOR ONLY M4 X 10mm LONG BHCS...

  • Page 8: Power Head Parts List

    63825-4870 Tool Kit with Locator M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 13 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382548HM Release Date: 07-23-12 Page 8 of 8 Revision: A Revision Date: 07-23-12...

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63825-4870

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