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Tool Kit for P-Lock Flag Female Terminal
Tool Kit
Order No. 63825-6770
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
Separate Punch set for 24 AWG wire and separate punch set for 2 x 24 AWG wires, one anvil set.
SCOPE
Products: 2.8 (.110") P-Lock Flag Terminal 24 AWG and 24 + 24 AWG.
Terminal
Series No.
104442
The terminals above are reeled parts only. Customer to cut off terminal from reel: 0.50mm (.020")
DEFINITION OF TERMS
STRIP LENGTH
CONDUCTOR CRIMP
Doc No: ATS-6382567HM Release Date: 03-19-13
Revision: A
Application Tooling
Specification Sheet
Terminal Order No.
Available in Reel form only
104442-9702
Overall insulation OD specification for terminal.
SEAM
CUT-OFF TAB
Revision Date: 03-19-13
Insulation Diameter
Wire Size
Terminal
AWG
mm²
mm
24
N/A
1.45-1.55
24 + 24
N/A
1.00-1.30
INSULATION CRIMP
UNCONTROLLED COPY
Hand Crimp Tool
Order No. 63825-6700
Strip Length
In.
mm
In.
.057-.061
3.40-3.90
.134-.154
.039-.051
maximum.
BEND UP
TWISTING
ROLLING
BEND
DOWN
TYPE 4C
Page 1 of 8
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Summary of Contents for molex 63825-6770
- Page 1 Tool Kit for P-Lock Flag Female Terminal TYPE 4C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63825-6770 Order No. 63825-6700 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning...
- Page 2 Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.
- Page 3 Tool Kit for P-Lock Flag Female Terminal OPERATION Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. MARKING FOR MARKING FOR 2x AWG 24 AWG 24 Figure 3...
- Page 4 Should such a defect occur, we will repair or exchange the tool kit free of charge. This repair or exchange will not be applicable to altered, misused, or damaged tools. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. UNCONTROLLED COPY...
- Page 5 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
- Page 6 Order No. Description 63810-1050 Hand Crimp Frame (Short) 63810-1000 Hand Crimp Frame (Long) 63825-6770 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head 63816-0250 Battery Power Tool (220 V) 63816-0300 Power Crimp Head Applications for the Tool Kit Hand Crimp Tool...
- Page 7 Tool Kit for P-Lock Flag Female Terminal HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Long) 63825-6770 Tool Kit RATCHET RELEASE SCREW M4 X 12mm LONG BHCS Figure 8 M4 X 18mm LONG BHCS...
- Page 8 Power Crimp Head 63825-6770 63825-6770 Tool Kit M4 by 18 Long BHCS M4 by 12 Long BHCS Figure 9 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382567HM Release Date: 03-19-13 Page 8 of 8 Revision: A Revision Date: 03-19-13...
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