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molex 63825-1670 Specification Sheet

Tool kit for 2.80mm (.110") crimp terminal, male and female
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Tool Kit for 2.80mm (.110") Crimp Terminal, Male and Female
Tool Kit
Order No. 63825-1670
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 as indicated, and RoHS compliant.
SCOPE
Products: 2.80mm (.110") Crimp Terminal, Male and Female, 1.50-2.50mm² wire.
Terminal Series No.
98012
98014
Customer to cut off terminal from reel: 0.35mm (.014") maximum Cut-off Tab.
DEFINITION OF TERMS
Doc No: ATS-6382516HM Release Date: 08-17-12
Revision: A
Application Tooling
Specification Sheet
Terminal Order No.
Available in Reel
form only
98012-1202
98014-0200
BELL MOUTH
CONDUCTOR
WIRE
CUT-OFF
TAB
Revision Date: 08-17-12
Wire Size
Insulation Diameter
AWG mm²
mm
-
1.50
-
2.00
-
2.50
2.10-4.20 .083-.165 4.7-5.7 .185-.224
-
1.50
-
2.00
-
2.50
STRIP LENGTH
CONDUCTOR
BRUSH
CRIMP
UNCONTROLLED COPY
Hand Crimp Tool
Order No. 63825-1600
Strip Length
In.
mm
in
BEND UP
TWISTING
BEND
DOWN
SEAM
TYPE 4C
ROLLING
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Summary of Contents for molex 63825-1670

  • Page 1 Tool Kit for 2.80mm (.110") Crimp Terminal, Male and Female TYPE 4C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63825-1670 Order No. 63825-1600 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning...

  • Page 2: Installation

    1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 3: Operation

    Tool Kit for 2.80mm (.110") Crimp Terminal, Male and Female To install the locator 1. Position the locator with the hole over the brass pivot shaft and snap it into place. LIFT UP ON To remove the locator THE LOCATOR 1.

  • Page 4: Maintenance

    Tool Kit for 2.80mm (.110") Crimp Terminal, Male and Female HANDLE WIRE AGAINST OPEN WIRE STOP TERMINAL WIRE IN TERMINAL JAWS PARTIALLY CLOSED LOCATOR PUSH HERE TO CLOSED OPEN WIRE STOP Figure 6 Figure 5 7. Turn the Locator Lock Latch up to lock. Make sure that the CONDUCTOR INSULATION terminal is visually centered over the punch.

  • Page 5: Warranty

    12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 6 Order No. Description 63810-1050 Hand Crimp Frame (Short) 63810-1000 Hand Crimp Frame (Long) 63825-1670 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head 63816-0250 Battery Power Tool (220 V) 63816-0300 Power Crimp Head Applications for the Tool Kit Hand Crimp Tool...

  • Page 7: Hand Tool Parts List

    Tool Kit for 2.80mm (.110") Crimp Terminal, Male and Female HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Long) 63825-1670 Tool Kit with Locator 63825-1675 Locator (only) M4 X 8mm M4 X 8mm LONG BHCS LONG BHCS...

  • Page 8: Power Head Parts List

    Tool Kit for 2.80mm (.110") Crimp Terminal, Male and Female POWER HEAD PARTS LIST Item Order No Engineering No. Description Quantity 63816-0300 63816-0300 Power Crimp Head 63825-1670 63825-1670 Tool Kit with Locator M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 13 http://www.molex.com...

This manual is also suitable for:

63825-1600

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