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Hand Crimp Tool For Quick Disconnect, Female Terminals
HAND CRIMP
TOOL
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
This tool is IPC/WHMA A-620 Class 2 compliant as indicated
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: Quick Disconnect, Female, for 0.5, 0.8mm² & 1.0mm² and 18-20 AWG wire,
Terminal Series No.
94030
DEFINITION OF TERMS
BRUSH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-638252800
Revision: A
Application Tooling
Specification Sheet
Terminal Order No.
94030-4020 94030-4021
94030-4530 94030-4531
●
Customer to cut off terminal from reel. Cut tabs flush with terminal at both ends.
BELL MOUTH
CUT-OFF
Release Date: 09-12-12
Revision Date: 09-12-12
Insulation Diameter
Wire Size
mm²
AWG
mm
0.50-1.00 18 - 20
2.60
INSULATION
CRIMP
TAB
TERMINAL
STRIP
UNCONTROLLED COPY
Order No. 63825-2800
Strip Length
Maximum
In.
mm
.102
4.5 - 5.5 .177 -.217
WIRE
STRIP
LENGTH
SEAM
CONDUCTOR
CRIMP HEIGHT
TYPE 4D
In.
Page 1 of 7
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Summary of Contents for molex 63825-2800
- Page 1 TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63825-2800 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position...
- Page 2 IN DOWN OPERATION SPRING OPEN POSTION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open.
- Page 3 Hand Crimp Tool For Quick Disconnect, Female Terminals 3. While holding the locator button in, load the terminal into the proper nest opening in the locator based on the wire gauge or terminal type markings on the hand tooling. See Figure 3. RELEASE LOCATOR BUTTON LOCATOR...
- Page 4 Hand Crimp Tool For Quick Disconnect, Female Terminals WIRE 8. Remove the crimped terminal from the terminal locator by pulling on the wire. 9. Visually inspect the crimped terminal for proper crimp location. 10. On some large O.D. wires, it may not be possible to insert the wire with the tool partially closed.
- Page 5 Hand Crimp Tool For Quick Disconnect, Female Terminals Right or Left Hand Operation MATCH This hand tool has an added feature that can be UP MARKS converted from a right handed application to a left handed application. It is necessary to reverse the tooling if using the left handed application along with Figure 9 the locator.
- Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
- Page 7 Hand Crimp Tool For Quick Disconnect, Female Terminals PARTS LIST Item Number Order Number Description Quantity 63825-2800 Hand Crimp Tool Figure 13 63825-2875 Locator Assembly 63810-0104 Spring, Return 63810-0105 Spring, Ratchet Figure 13 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-638252800 Release Date: 09-12-12...
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