molex 63825-1800 Manual
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molex 63825-1800 Manual

Hand crimp tool
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Tool Kit for 2.80mm (.110") Crimp Terminal, Male and Female
Tool Kit
Order No. 63825-1870
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 as indicated, and RoHS compliant.
SCOPE
Products: 2.80mm (.110") Crimp Terminal, Male and Female, 0.50-1.00mm² wire.
Terminal Series No.
98012
98014
(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
(2) Overall insulation OD specification for terminal
Customer to cut off terminal from reel: 0.35mm (.014") maximum Cut-off Tab.
Doc No: ATS-6382518HM Release Date: 11-09-11
Revision: A
Application Tooling
Specification Sheet
Terminal Order No.
Wire Size
Available in Reel
AWG mm²
form only
-
98012-1102
-
-
-
98014-0100
-
-
Revision Date: 11-09-11
Insulation Diameter
IPC/WHMA-A620 (1)
mm
In.
0.50
1.4-2.1
.055-.083
0.75
1.4-2.3
.055-.091
1.00
1.4-2.5
.055-.098
0.50
1.4-2.1
.055-.083
0.75
1.4-2.3
.055-.091
1.00
1.4-2.5
.055-.098
UNCONTROLLED COPY
Hand Crimp Tool
Order No. 63825-1800
Strip Length
Terminal (2)
mm
Insulation range
mm
In.
1.40-3.30 .055-.130 4.7-5.7 .185-.224
TYPE 4C
in
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Summary of Contents for molex 63825-1800

  • Page 1 Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63825-1870 Order No. 63825-1800 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.

  • Page 2: Definition Of Terms

    1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 3: Operation

    Tool Kit for 2.80mm (.110") Crimp Terminal, Male and Female Anvils and Punches Installation 1. Insert the Anvils into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place. 2. Insert the Punches into the top slots of the nest. Install the M4 x 18 long BHCS and tighten in place. See Figure 1.
  • Page 4 Tool Kit for 2.80mm (.110") Crimp Terminal, Male and Female 4. Press down on the wire stop on the locator as shown in Figure 4. 5. Insert the proper terminal into the proper nest opening. Make sure when choosing the nest opening, it will correspond with the A, B, or C profile on the hand tool.

  • Page 5: Maintenance

    Tool Kit for 2.80mm (.110") Crimp Terminal, Male and Female Note: The tamper proof ratchet action will not release the tool until it has been fully closed. For the Battery Power Tool: 1. Cycle the Battery Power Tool to crimp the terminal to the wire. 2.
  • Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 7 Tool Kit for 2.80mm (.110") Crimp Terminal, Male and Female The chart below shows all applications for this Tool Kit. Tool Kit Tool Tool Power Head Adapter Figure Order No. Order no. Description Order No. Description 63810-1050 Hand Crimp Frame (Short) 63810-1000 Hand Crimp Frame (Long) 63825-1870 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head...

  • Page 8: Hand Tool Parts List

    Tool Kit for 2.80mm (.110") Crimp Terminal, Male and Female HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Long) 63825-1870 Tool Kit with Locator 63825-1875 Locator (only) M4 X 8mm M4 X 8mm LONG BHCS LONG BHCS RATCHET RATCHET...

  • Page 9: Power Head Parts List

    63825-1870 Tool Kit with Locator M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 13 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382518HM Release Date: 11-09-11 Page 9 of 9 Revision: A Revision Date: 11-09-11...

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63825-1870

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