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Samcon ExCam IPM1137-LE User Manual

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IPM1137-LE
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Summary of Contents for Samcon ExCam IPM1137-LE

  • Page 1 ExCam ® IPM1137-LE User Manual...

  • Page 2: Table Of Contents

    Table of contents Introduction ............................4 Technical data ............................5 Explosion protection ........................5 Illustration of the model key ......................6 Electrical parameters of the camera ....................7 Cables and glands ......................... 7 2.4.1 Connection cable Ex-d - Ex-e PoE .................... 7 2.4.2 Cable glands PoE and protection hose ..................
  • Page 3 Figure 5-11 Plug assignment, RJ45 ......................27 Figure 6-1 Disassembly of liteServer and cam adapter ................29 Figure 6-2 Removing the weather protection roof ..................30 Figure 6-3 Opening the ExCam IPM1137-LE (similar illustration) ..............31 Figure 6-4 Opening the liteServer ........................ 32 ®...

  • Page 4: Introduction

    The explosion-proof housing is approved for ATEX group II for zones 1, 2, 21 and 22 in- cluding explosion groups IIC / IIIC. For more approvals check our product page www.samcon.eu During the development of the ExCam IPM1137-LE, great value was placed on safety, mechanical precision and high-quality stainless steel. Figure 1-1 Combination camera and luminaire...

  • Page 5: Technical Data

    Luminaire: EU type approval certificate: TÜV 21 ATEX 8696X (2021) IECEx Certificate of Conformity: TUR 22.0076X (2022) Other certificates see: https://www.samcon.eu/en/products/network/excam-ipm1137-le/ Attention! The instructions stated on the type plates have to be observed! Doc.-ID: 230627-PT08BA-ES-ExCam IPM1137-LE_en_rev.00.docx, Page 5 of 48...

  • Page 6: Illustration Of The Model Key

    22070502 Table 2-1 Model key Explanations: ExCam IPM1137-LE-X = Functional camera description of the ExCam Series (technical data/ specification of the individual camera module) ExCam IPM1137-LE-WL = Functional description of the liteServer Ex.micro neutral white LED ExCam IPM1137-LE-IR = Functional description of the liteServer Ex.micro IR LED...

  • Page 7: Electrical Parameters Of The Camera

    10 x D after relocation Data line: 4 x 2 x AWG23/1 CAT.6 Properties: PUR halogen-free, flame-retardant, UV-re- sistant, chemical resistance, shielded (see www.samcon.eu Quicklink: https://www.samcon.eu/fileadmin/documents/en/60- Assembling%26mounting/ASKD02-T_Datasheet.pdf Figure 2-2 Sectional view of ASKD02-T Doc.-ID: 230627-PT08BA-ES-ExCam IPM1137-LE_en_rev.00.docx, Page 7 of 48...

  • Page 8: Cable Glands Poe And Protection Hose

    Instruction Manual, Datasheet 2.4.3 Cable liteServer Ölflex HEAT 125MC https://www.samcon.eu/fileadmin/documents/de/60-Montage&Installation/OELFLEX-HEAT- 125MC_Datenblatt.pdf 2.4.4 Cable glands and protection hose liteServer Ölflex heat 125 ML 3G  Ex-d gland ANACONDA Sealite for st eel armoured type SU, nickel plated brass for 5/8“ Protective hose...

  • Page 9: Technical Specification Of The Illuminant / Led Illumination

    Technical specification of the illuminant / LED illumination 2.7.1 White light (WL) LED A neutral white high-power COB LED with a nominal power of 12.5 W is used in this device as a radiation source for visible light. The COB LED is characterized by the following technical properties: LED Type: COB-LED (InGaN), single phosphor dot, non-matrix ar- ranged, divergent, non-focusing...

  • Page 10: Illumination Tests

    2.7.3 Illumination tests The external illumination in combination with the ExCam IPM1137 ensures that a good image is obtained up to an object distance of 30.0 m. Even at a distance of 60m, the light intensity is sufficient to be able to recognize an object in the field of vision The complete documentation of the illumination tests you can find in the document „ExCam IPM1137-LE Illumination tests Eleonore adit...
  • Page 11 Doc.-ID: 230627-PT08BA-ES-ExCam IPM1137-LE_en_rev.00.docx, Page 11 of 48...
  • Page 12 Doc.-ID: 230627-PT08BA-ES-ExCam IPM1137-LE_en_rev.00.docx, Page 12 of 48...

  • Page 13: Safety Instructions

    T08 ExCam series and the T20 liteServer series! Quick link: https://www.samcon.eu/fileadmin/documents/en/22-Ex-Network-Cameras/ExCam-Series-T08-EX-Installation-Manual-2020.pdf https://www.samcon.eu/fileadmin/documents/en/40-Lightening-systems/liteServer-Series-T20-Ex-Installation-Manual.pdf It is absolutely mandatory to adhere to the national safety regulations and regula- tions for prevention of accidents, as well as to the safety instructions given below...
  • Page 14 Using the devices in explosion-protected areas with regard to tempera- ture and dust layers is defined in the respective national regulations. When installing the ExCam and the liteServer, adhere to the require- ments of the EN/IEC 60079-14. Attention! The sight glass must not be directly covered by foreign objects. The light must be able to leave the optics of the protective housing unhin- dered.

  • Page 15: Installation

    Installation For commissioning and operating the camera, the relevant national regulations, as well as the generally accepted rules of technology shall prevail. Before mounting the camera, thor- oughly check it for any transport damage, especially on the housing and cable. Installation, electrical connection and the first start must only be carried out by qualified specialists.
  • Page 16 Please pay attention to the national and local regulations for mounting heavy loads. In case of doubt, take appropriate security measures. Drawings for drill hole patterns and further information can be viewed on our product page: Quick link: https://www.samcon.eu/en/products/network/excam-ipm1137-le/ Optional mounting accessories Wall bracket WALL MOUNT BRACKET WMB-VA2.3 Wall bracket for devices of T08-VA2.3 series...

  • Page 17: Electrical Connection

    Potential equalization Figure 5-1 ExCam IPM1137-LE Potential equalization Potential equalization/grounding of the camera housing is absolutely necessary, in order to avoid static charges and thus the formation of sparks. For this purpose, a screw terminal...

  • Page 18: Connection Work At The Device (Terminal Box) And Fuses

    12.9 W@24 VDC (WL); 13.7 W@24VDC (IR) The figures 5.2 and 5.3 illustrate the potential cable terminations of the ExCam IPM1137- LE. Possible terminations are: terminal box or plug. Figure 5-2 ExCam IPM1137-LE-WL T08-VA2.2.K1.BOR-L.H-xxx.N-T Figure 5-3 IPM1137-LE-WL T08-VA2.2.K1.BOR-L.H-xxx.N-P Doc.-ID: 230627-PT08BA-ES-ExCam IPM1137-LE_en_rev.00.docx, Page 18 of 48...
  • Page 19 Adhere to attached separate User Manual for the Ex-e terminal box. Video Tutorial: Observe our video tutorial: “SAMCON 01 Wiring the cable SKDP03-T to the junction box ExTB-3” https://go.samcon.eu/v01 Figure 5-4 Video Tutorial ExTB-3 Doc.-ID: 230627-PT08BA-ES-ExCam IPM1137-LE_en_rev.00.docx, Page 19 of 48...
  • Page 20 The pin assignment of the SKD02-T is executed in accordance with the standard EIA/TIA- 568B as follows: Camera (Ex-d) Colour Terminal Cross-sec- Comment SKD02-T ExTB-2 tional sur- (T568B) (IEC60757) face WH / OG 0.26 mm Solid conductor 0.26 mm Solid conductor WH / GN 0.26 mm Solid conductor...
  • Page 21 SKD02-T SKD02-T ExCam IPM1137-LE ExCam IPM1137-LE Figure 5-5 Sample circuit of terminal box ExTB-2 PoE 802.3af/at 100 BASE TX Ethernet Figure 5-6 Connection to the terminal box Doc.-ID: 230627-PT08BA-ES-ExCam IPM1137-LE_en_rev.00.docx, Page 21 of 48...
  • Page 22 Bring the twisted pair composite up to about 10 mm close to the termi- nals, in order to ensure interference immunity. Attention! Use only terminals approved by SAMCON. Attention! Finally, check your network installation with a Class-D Link Test. Doc.-ID: 230627-PT08BA-ES-ExCam IPM1137-LE_en_rev.00.docx, Page 22 of 48...

  • Page 23: External Connection And Protection

    External connection and protection There are several options of routing the ExTB-2 terminal box to a safe area: 5.3.1 Direct routing from the ExTB-3 into the safe area PoE (802.3at) für Kamera und Leuchte Figure 5-7 ExTB-3 -> Safe area In the case of direct routing from ExTB-2 to the safe area, the voltage signal is led from the safe area to the terminal box.

  • Page 24: Routing Via Exconnection Rail (Optional Accessories)

    5.3.2 Routing via ExConnection Rail (optional accessories) Figure 5-8 ExTB-3 -> ExConnection Rail In the case of routing the ExTB-2 into an ExConnection Rail, larger installation distances can be managed. Note: In hazardous areas, the ExConnection Rail (optional accessories) acts as a PoE+ switch, a media converter from copper to fibre-optic cable, as well as a power supply for the cameras.

  • Page 25: Appropriate Cables & Cable Entries

    Perhaps our video will help you: "Cables for flameproof devices in potentially explosive atmospheres" http://go.samcon.eu/video-cable-ex Figure 5-9 Ex-d cable selection Particularly for installations requiring a suitable barrier gland, make sure that you handle them correctly and observe the rules and notes given in the respective mounting and as- sembly instructions.

  • Page 26: Fusing

    We show the essential procedures in the following video tutorial: Video Tutorial: Please note our video tutorial: “SAMCON 02 Mounting and installing Ex-d barrier glands to ExConnection Rails” https://go.samcon.eu/v02 Figure 5-10 Barrier gland 5.3.4 Fusing PoE power supply requires no fuses. The power supply fusing depends on the cable cross- section and length.

  • Page 27: Plug Assignments (Rj45)

    5.3.5 Plug assignments (RJ45) The data transfer of the ExCam IPM1137-LE uses a 100 Mbit/s Ethernet connection (100BASE-TX). If the cable termination uses a plug, the latter should be plugged into the RJ45 PoE slot of the network device (PSE). Prior to connecting it to the camera, the net- work device (PSE) can already be supplied with power, hence there is no „power ON“...

  • Page 28: Tests Prior To Switching On Voltage

    5.3.6 Tests prior to switching on voltage Attention! Prior to starting the device, perform all tests as indicated by the national regulations. Furthermore, check the correct function and installation of the device in accordance with this User Manual and other applicable regulations.

  • Page 29: Working Inside The Housings (Ex-D)

    Working inside the housings (Ex-d) The customer may open the camera housing only if it is absolutely necessary. Only ex- changing the SD memory card or a hardware reset are reasons for this. The customer may open the luminaire housing only to exchange the LED-block. Preparation for work: Attention! Prepare your work carefully and in accordance with the relevant...

  • Page 30: Opening The Pressure-Resistant Housings

    6.3.1 Opening the camera housing If the ExCam IPM1137-LE is equipped with a weather protection roof this has to be re- moved prior to starting your work! To do so, loosen the 4x12mm button head screws M4*0.7 at the front and rear sides of the bracket holders (Figure 6-1).
  • Page 31 It is not permitted for the customer to open the front-side sight glass flange! There is no need of such an action. Figure 6-3 Opening the ExCam IPM1137-LE (similar illustration) Carefully pull out the cable and supply flange to the rear, as straight as possible. Because of negative pressure, it may be difficult to remove the flange.

  • Page 32: Opening The Luminaire Housing

    6.3.2 Opening the luminaire housing opening liteServer ® ’s pressure-resistant stainless steel housing VA0.1.K1.BOR, it is mandatory to follow the step-by-step instructions as stated in the T20 Ex installation manual! Loosen the six M3 cylinder-head hexagon screws (DIN 912/ ISO 4762) together with their spring rings (DIN 127A) on the rear side of the cable and power supply flange.

  • Page 33: Removing / Inserting A Sd Memory Card

    Removing / inserting a SD memory card Note: The ExCam IPM1137-LE has a slot for a micro SDHC memory card (card not included). Saved video files can be played and deleted via the web interface. They are also available in a download list. Moreover, the videos available in the memory card can also be accessed via FTP server in the network.

  • Page 34: Exchanging The Illuminant / Led-Block

    Series Ex installation manual have to be observed! Perhaps our video will help you: "Replacing the illuminant of liteServer Ex.micro" http://go.samcon.eu/change-led-micro Figure 6.5 – Replacing the illuminant To replace the LED-block the 2 grub screws on the side must be carefully loosened. The LED block is plugged in and can easily be removed after loosening the grub screws.
  • Page 35 Insert the plug of the new LED replacement block into the connection socket oft he housing flange. Make sure that the plug contacts and contact surface of the aluminium heat sink are clean and undamaged. After successfully replacing the LED block, the grub screws must be tightened again.

  • Page 36: Closing Of The Pressure-Resistant Housing

    Closing of the pressure-resistant housing For closing the housing, proceed in reverse order as when opening. Use exclusively origi- nal screws included in the supply. The cable and power-supply flange (K1) is fixed by 8 cylinder-head screws M4*0.7 (ISO metric right-turning) with 12 mm thread length (DIN 912/ ISO 4762, grade 6g). Materials of bolted connections are identical to the pressure-resistant stainless steel housing (standard material no.

  • Page 37: Closing Of The Luminaire Housing

    6.7.2 Closing of the luminaire housing The screwed connections of flange and body components must always be tightened cross- wise to a torque of 1.2 Nm! Do not tighten the screw too strongly! It can cause rupture of the cylinder head or over-stretching the threads, and thus to impairment of the pressure resistance or ignition protection class.

  • Page 38: Network Access And Visualization

    Assigning the IP address The ExCam IPM1137-LE is intended for use in an Ethernet network and requires an IP address to access and control it. In the most today’s networks, a DHCP server is integrated. This server automatically assigns an IP address.

  • Page 39: Password/ Identification

    It can also be used to manually assign a static IP address. For this pur- pose, the ExCam IPM1137-LE network camera has to be installed in the same physical network segment (physical subnet) as the computer on which the AXIS IP Utility is running.

  • Page 40: Manual Or Automatic Control Of The Light Via The Camera

    Manual or automatic control of the light via the camera I/O ports Manual trigger The lamp can be switched on and off manually using the I/O ports button. To do this, configure the Ex.micro switch to “Active/inactive” using the “Edit” button. Alternatively, the lamp can be switched on using the manual trigger if you configure an event rule for this.

  • Page 41: Event Rule „Manual Trigger

    For more information about events and setting up rules for events, see: AXIS M1137 Mk II User manual - Set up rules for events AXIS M1137 Mk II User manual - Events 7.4.1 Event rule „Manual trigger“ Doc.-ID: 230627-PT08BA-ES-ExCam IPM1137-LE_en_rev.00.docx, Page 41 of 48...

  • Page 42: Event Rule „Motion Detection

    7.4.2 Event rule „Motion detection“ To use the Motion alarm condition, the AXIS Video Motion Detection app must be installed and started. Doc.-ID: 230627-PT08BA-ES-ExCam IPM1137-LE_en_rev.00.docx, Page 42 of 48...

  • Page 43: Event Rule „Day-Night Mode

    7.4.3 Event rule „Day-night mode“ The setting sensitivity of the day-night mode can be configured under Video > Image > Day-night mode menu by adjusting the bright/dark threshold. If no suitable setting can be found here and the camera switches back and forth between day and night mode when the light is switched on, we recommend using a predefined schedule as an alternative.

  • Page 44: Event Rule „Schedule Darkness

    7.4.4 Event rule „Schedule darkness“ In order to use the schedule, it must be configured under the System > Events > Sched- ules menu. Doc.-ID: 230627-PT08BA-ES-ExCam IPM1137-LE_en_rev.00.docx, Page 44 of 48...

  • Page 45: E/A-Port Ex.micro

    7.4.5 E/A-Port Ex.micro The Ex.micro lamp is connected to the camera at port 2 and is preconfigured accordingly under the System > Accessories menu. Doc.-ID: 230627-PT08BA-ES-ExCam IPM1137-LE_en_rev.00.docx, Page 45 of 48...

  • Page 46: Maintenance / Modification

    (e.g., proper condition of the casing, seals and cable entry points). If maintenance measures are necessary they have to be initiated and/or executed. Repairs may only be carried out with original parts of SAMCON Prozessleittechnik GmbH. Damaged pressure-resistant housings have to be replaced completely. In case of doubt, send the part in question back to SAMCON Prozessleittechnik GmbH.
  • Page 47 If you wish additional technical information, please contact us at: support@samcon.eu Doc.-ID: 230627-PT08BA-ES-ExCam IPM1137-LE_en_rev.00.docx, Page 47 of 48...
  • Page 48 Schillerstrasse 17, 35102 Lohra-Altenvers, Germany www.samcon.eu, info@samcon.eu Phone: +49 6426 9231-0, fax: - 31...

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