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Table of Contents
Hand Crimp Tool for MX120G™Crimp Terminals
HAND CRIMP
TOOL
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
This tool is IPC/WHMA A-620 Class 2 compliant
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: 1.2mm MX120G™ Mat Seal Receptacle Terminals, 0.75mm2, 1.00mm
Terminal
Series No.
Loose Piece
36799
DEFINITION OF TERMS
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No. ATS-638258000
Revision: A
Application Tooling
Specification Sheet
Terminal Order No.
Wire Type
Reel
FLRY-B
36799-0001
FLRY-B
Customer to cut off terminal from reel: 0.30mm (.012") maximum Cut-off Tab.
INSUL CRIMP
BELL
MOUTH
BRUSH
Release Date: 03-22-13
Revision Date: 03-22-13
Wire Size
Insulation Diameter
mm²
mm
0.75 mm2
1.60-2.20 .063-.087 4.50-5.50 .177-.217
1.00 mm2
COND. CRIMP
HEIGHT
SEAM
HEIGHT
CUT-OFF
TAB
UNCONTROLLED COPY
TYPE 4D
Order No. 63825-8000
2
wires.
Strip Length
In.
mm
BEND UP
ROLLING
TWISTING
BEND
DOWN
CRIMP
HEIGHT
In.
Page 1 of 7
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Summary of Contents for molex 63825-8000
- Page 1 TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63825-8000 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position...
- Page 2 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.
- Page 3 Hand Crimp Tool for MX120G™Crimp Terminals TOOLING 1. Select the desired terminal listed in the preceding charts. PARTIALLY 2. Make sure the center of the locator is in the down position. With the CLOSED locator attached, push the locator button on the back of the hand tool PARTIALLY to bring the locator forward through the tooling.
- Page 4 Hand Crimp Tool for MX120G™Crimp Terminals 1. Open the crimp hand tool. LOCATOR 2. Squeeze gently on the lower area shown in Figure 7A with your thumb and index SQUEEZE finger. The lower tabs of the locator HERE MAKE SURE should disengage from the hand tool.
- Page 5 Hand Crimp Tool for MX120G™Crimp Terminals 4. Do the same thing with the lower tooling and tighten the M3 screws. Be sure the small markings line up. 5. Reinstall the locator by following the Instructions in the locator replacement section. Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps:...
- Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
- Page 7 Hand Crimp Tool Figure 13 63825-8075 Locator Assembly 63810-0104 Spring, Return 63810-0105 Spring, Ratchet RATCHET RELEASE LEVER Figure 13 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No. ATS-638258000 Release Date: 03-22-13 Page 7 of 7 Revision: A Revision Date: 03-22-13...
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