molex 63825-9570 Specification Sheet

Hand crimp tool .090” (23mm) slip-on receptacle terminal

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Hand Crimp Tool .090" (23mm) Slip-on Receptacle Terminal
Modular Crimp Head
Order No. 63825-9570
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
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Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
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Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
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accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63813-0250 (220 V),
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accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).
SCOPE
Products: .090" (23mm) Slip-on Receptacle Terminal.
Terminal
Series
35768
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.
Doc No: ATS-6382595HM
Revision: A
Application Tooling
Specification Sheet
Terminal Order No.
Wire Size
Reel Form only (1)
Type
35768-0210
AVSS
(1) Customer to cut off terminal from reel: 0.25mm (.010") maximum Cut-off Tab.
(2) See crimp specification for the individual Insulation Diameter.
INSULATION
CRIMP
▲SEE NOTE
CUT-OFF TAB
Release Date: 06-25-12
Revision Date: 06-25-12
Insulation Diameter (2)
mm
2
mm
In.
0.85-2.0
1.8-2.7
.071-.106
BELL MOUTH
SEAM
CONDUCTOR
COND.CRIMP
CRIMP
HEIGHT
UNCONTROLLED COPY
TYPE 4A
Hand Crimp Tool
Order No. 63825-9500
Wire Strip Length
mm
In.
5.0-6.0
.197-.236
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 6

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Summary of Contents for molex 63825-9570

  • Page 1 Application Tooling TYPE 4A Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63825-9570 Order No. 63825-9500 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,...
  • Page 2 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
  • Page 3: Operation

    Hand Crimp Tool .090” (23mm) Slip-on Receptacle Terminal OPERATION Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. Crimping Terminals CONDUCTOR PUNCH WIRE STOP BLADE...
  • Page 4: Warranty

    3. Wear eye protection at all times. 4. Use only the Molex terminals specified for crimping with this tool. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. Applications for the Modular Crimp Head WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet.
  • Page 5 Order No. Description 63816-0000 Hand Crimp Frame (Short) 63816-0050 Hand Crimp Frame (Long) 63825-9570 63816-0200 Battery Power Tool (110 V) 63816-0600 Battery Power Crimp Adapter 63816-0250 Battery Power Tool (220 V) 63816-0600 Battery Power Crimp Adapter 63816-0100 Air Power Tool...
  • Page 6: Parts List

    Crimping Spring HANDLE SPRING M4 X 14mm LONG BHCS RATCHET RELEASE LEVER CRIMPING SPRING (2) Figure 6 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382595HM Release Date: 06-25-12 Page 6 of 6 Revision: A Revision Date: 06-25-12...

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63825-9500

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