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Graco XM PFP Repair Parts

Graco XM PFP Repair Parts

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Repair - Parts
XM PFP
For spraying two-component intumescent epoxies. For professional use only.
Not for use in explosive atmospheres or hazardous locations.
Important Safety Instructions
Read all warnings and instructions in all
supplied manuals. Save all instructions.
See page 3 for model information, including
maximum working pressure and approvals.
3A2989B
EN
ti19926a

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Summary of Contents for Graco XM PFP

  • Page 1 Repair - Parts XM PFP 3A2989B For spraying two-component intumescent epoxies. For professional use only. Not for use in explosive atmospheres or hazardous locations. Important Safety Instructions Read all warnings and instructions in all supplied manuals. Save all instructions. See page 3 for model information, including maximum working pressure and approvals.

  • Page 2: Table Of Contents

    Replace Solvent Air Regulator ..16 Graco Information ......60 Replace System Air Regulator .

  • Page 3: Models

    205 Air-Operated Diaphragm 308652 Pumps Instructions - Parts 3A2776 XM PFP Setup - Operation ® 311238 Air Motor Instructions - Parts 3A2988 XM PFP Mix Manifold Instructions - Parts ® 311762 Xtreme Lowers Instructions - Parts 3A2799 XHF Spray Gun ® Check-Mate...

  • Page 4: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 5 Warnings WARNING WARNING WARNING WARNING MOVING PARTS HAZARD Moving parts can pinch, cut or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

  • Page 6: Keep Components A And B Separate

    Component Identification Component Identification Keep Components A and B Separate See XM PFP Operation manual for component identifi- cation. Cross-contamination can result in cured material in Grounding fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination: •...

  • Page 7: Pressure Relief Procedure

    BYPASS TI19265a2 2. If the system will be shut down for more than a few hours, perform Park Fluid Pump Rods procedure in XM PFP Operation manual to prevent fluid hard- ening on the pump shaft. ti20127a 3. Press (Stop button).

  • Page 8: Troubleshooting

    A and B packing nuts with throat ™ seal liquid (TSL TI1953a NOTE: Fluid pressure in the system is now relieved. 10. Engage trigger lock. Troubleshooting See XM PFP Operation manual 3A2776 for trouble- shooting details. TI19265a2 3A2989B...

  • Page 9: Repair

    Repair Repair 3. Unscrew filter bowl from inlet air regulator (601d). NOTICE 4. Remove and replace element. Do not use air motor lift rings to lift the entire assembly. This will damage the system. The sys- 601d tem must be lifted from the bottom. Filter Bowl and Element Follow Pressure Relief Procedure on page 7 if service...

  • Page 10: User Interface/Control Box

    Repair User Interface/Control Box 2. Disconnect solenoid cable connector (542) from the solenoid (509a) being replaced. 3. Remove two screws (509b) from the solenoid being replaced then remove solenoid (509a). See F . 4. Remove Shroud and Front Panel of Control 1.

  • Page 11: Update Usb Module Software

    2. Disconnect CAN cables and USB cable from USB module (519). 3. Remove two mounting screws from USB module and remove module from base. ti19926a1 2. Use software token 16P644. See Graco Control ™ Architecture Module Programming manual for instructions.

  • Page 12: Update Fluid Control Module (Fcm) Software

    FCM. Use the display to change the configuration to NOTE: Upgrade all modules in the system to the the values in the old FCM. See XM PFP operation software version on the token, even if you are manual for instructions.

  • Page 13: Replace Alarm

    NOTICE 8. Use screws (512) to install access cover (511). To avoid damaging circuit board, wear a grounding strap. Use software token 16P644. See Graco Control Archi- ™ tecture Module Programming manual for instructions. NOTE: Upgrade all modules in the system to the software version on the token, even if you are replacing only one or two modules.
  • Page 14 Repair Replace Display Battery Replace Display NOTE: Order display kit 257484 for replacement. NOTICE To avoid damaging circuit board, wear a grounding NOTICE strap. To avoid damaging circuit board, wear a grounding strap. 1. Perform steps 1-2 in the Upgrade Software section on page 13.
  • Page 15 13. Load software. See Upgrade Software, page 13. 14. Replace shroud. 15. Configure system settings as they were set on old display. See XM PFP Operation manual for instruc- tions. Replace Front Panel See Replace Display, page 14, for instructions.

  • Page 16: Air Controls

    Repair Air Controls 8. Follow steps in reverse order to reassemble. Replace Solvent Air Regulator Remove Control Box Shrouds 1. Remove Control Box Shrouds. 1. Close main air shutoff valve on air supply line and on system. Depressurize air line. 2.
  • Page 17 Repair 5. Disconnect air line. 9. Remove regulator assembly (601d) and replace with new. See part number shown in the System Air 6. Remove gauge (606) from block (601e). Controls Module (255761) section beginning on page 43. 7. Remove screws from quick clamps (601f) holding air regulator assembly (601c) in place.

  • Page 18: Dosing Valve Assembly

    Repair Dosing Valve Assembly 1. Follow Pressure Relief Procedure, page 7. 2. Disconnect all fluid lines from dosing valves (28 or 29). See F . 6. 3. Remove two bolts (31) securing dosing valve to bracket. 4. Unscrew dosing valve nipple fitting (36 or 37) from dosing valve outlet.

  • Page 19: Sensors

    Repair Sensors Replace Temperature (RTD) Sensors This procedure applies to: • Tank sensors mounted in the side of each tank near the bottom (209). Replace Fluid Pressure Sensor • Glycol heater for hose outlet manifold sensor (100). 1. Close main air shutoff valve on air supply line and 1.

  • Page 20: Pump Assembly (System Module)

    Repair Pump Assembly (System Remove Displacement Pump Module) Follow these instructions for removing only the displace- ment pump; the air motor will remain installed. 1. Follow Pressure Relief Procedure, page 7. 2. Close ball valve on tank outlet. Prior to servicing the pump assembly you must first 3.

  • Page 21: Remove Air Motor

    Repair Remove Air Motor Solvent Pump 1. Follow Pressure Relief Procedure, page 7. 2. Disconnect displacement pump from air motor. See steps 2 and 3 under Remove Displacement Pump, page 20. 1. Follow Pressure Relief Procedure, page 7. 3. Disconnect sensor cable, air line, and ground wire from air motor.

  • Page 22: Heaters

    Repair Heaters Replace 1. Follow Pressure Relief Procedure, page 7. 2. Disconnect fluid lines and electrical wiring from fluid heater. 3. System Module Heaters: See F . 8. Loosen four NOTE: mounting screws, lock washers, and plain washers See applicable heater manual for wiring, repair, and on back of heater (12 or 13) that secure it to the sys- parts information.

  • Page 23: Replace Radar Level Sensor

    Repair Replace Radar Level Sensor 10. Reconnect sensor cable. See F . 10 for wire posi- tions. 11. Check Level Sensor Calibration, page 24. NOTE: Order radar level sensor kit 24P884. See Feed Module (24P883) on page 39 for kit contents. 1.

  • Page 24: Check Level Sensor Calibration

    6. Screw the cover on to the level sensor head. 2. Turn the system main power switch ON. 3. Navigate to the Supply screen. See XM PFP Opera- tion manual. 4. Verify the tank is shown as empty on the screen, except for the 4 gallon checkered dead band near the bottom.
  • Page 25 Repair 3A2989B...

  • Page 26: Electrical Schematics

    - 123968 RED +V 24VDC BLACK -V Power Supply GND-3 GND-2 CB5-3 CB5-4 TCMA-5L2 CB5-1 CB5-2 TCMA-5L1 126130 CB4-3 CB4-4 TCMH-5L2 FIELD GRACO CB4-1 CB4-2 TCMH5L1 126128 WIRE WIRE CB3-3 SIDE SIDE CB3-4 TCMB-5L2 CB3-1 CB3-2 TCMB-5L1 126130 CB2-3 CB2-4...
  • Page 27 Electrical Schematics Page 2 of 3 24VDC 16T147 POWER TCMA-5L2 TCMA-5L2 TCMA-5L1 TCMA-5L1 TCMH-5L2 TCMH-5L2 TCMH-5L1 TCMH5L1 TCMB-5L2 TCMH-6 TCMA-6 TCMB-5L2 TCMA TCMH-6 TCMB-6 TCMA-6 255774 TCMB-5L1 TCMB-5L1 TCMH 255774 TCMB Cable Cable SW3-3 255774 125789 125789 SW1-3 SW3-1 SW1-1 SW2-3 SW2-1 Power...
  • Page 28 Electrical Schematics Page 3 of 3 FCM1 Base - 289697 FCM - 289696 121806 126495 121806 124273 Power 16T072 Distribution Enclosure 126496 Manifold DISPLAY SHIELD SETUP 15M483 KEY 121617 DISPLAY FRONT 255727 DISPLAY LCD Control Enclosure 288997 USB1 15V779 15M974 Base - 289899 USB - 289900 15R324...

  • Page 29: Xm Pfp Air Logic Schematic

    Electrical Schematics XM PFP Air Logic Schematic 3A2989B...
  • Page 30 Electrical Schematics Feed Module Air Controls Schematic 3A2989B...

  • Page 31: Parts

    Parts Parts XM PFP System (262869) Part Description 2g◆ 061134 HOSE, nylon 2h◆ --- CABLE TIE Part Description 16T121 HEATED HOSE BUNDLE 262878 SYSTEM MODULE AND MIX LINE 24P202 FEED MODULES ASSEMBLY --- Not for sale. 2a 24P883 FEED MODULE ◆...

  • Page 32: Xm Pfp System (262869) Subassemblies

    Parts XM PFP System (262869) Subassemblies Base System (262878) Page 1 of 5 ti20154a Heated Hose Bundle 16T121. Not included with assembly 262878. Shown for reference only. NOTE: Apply pipe sealant to al l non-swiveling pipe threads. 3A2989B...
  • Page 33 Parts Base System (262878), page 2 of 5 Set air regulator to 85 psi (590 kPa, 5.9 bar) 140a 45, 11 4, 5 ti20156a 3A2989B...
  • Page 34 Parts Base System (262878), page 3 of 5 ti20157a 3A2989B...
  • Page 35 Parts Base System (262878), page 4 of 5 ti20158b 3A2989B...
  • Page 36 Parts Base System (262878), page 5 of 5 ti20159b 3A2989B...
  • Page 37 256177 COVER, shroud, front 121456 CONNECTOR, power, male, 3 pin 117623 NUT, cap, 3/8-16 125806 CABLE, splitter, M8, 4-pin, LABEL, XM PFP female/female/male, 1.5 m 15T567 NUT, backup plate, hinge 126511 CABLE, GCA, M8, 4-pin, 1.5 m, 15T568 DOOR, control shroud...
  • Page 38 Parts Part Description Part Description 114601 CONDUIT, flexible, non-metallic 122032 NUT, wire 15T258 TOOL, wrench, Xtreme, 145/290 15V778 CABLE, CAN, female-female, 24P242 SENSOR, RTD, 1k ohm, insulated 20 in. 158586 FITTING, bushing 15V779 CABLE, CAN, female-female, 95◆ 16T316 MIXER, static, assembly 34 in.

  • Page 39: Feed Module (24P883)

    Parts Feed Module (24P883) Page 1 of 2 268, 215 219a 213 211 ti20160a Turns clockwise as viewed from the top 3A2989B...
  • Page 40 Parts Page 2 of 2 227a 227c 227b ti20161a 3A2989B...
  • Page 41 Parts Feed Module (24P883) Part Description 16T244 VALVE, pressure relief, 3/4 in. Part Description female npt FRAME TIE, cable, 14 in. 24M683 TANK, pressure, assembly 108126 FITTING, tee, street BOLT, hex head, 3.25 in. long, 126899 FITTING, compression, straight 5/8-11 112782 ELBOW, swivel, 90 degree 111841 WASHER, plain 5/8 126897 FITTING, elbow...

  • Page 42: Heated Hose Bundle

    Parts Heated Hose Bundle 16T121 - 3/4 in. x 1/2 in. (included) 16T122 - 3/4 in. x 3/4 in. (optional) 306 (blue) 310b 310c 302 (red) 310a ti20243a Part Description Part Description 310c 126896 ELBOW, 1/2 in. tube x 1/2 nptf 16T484 HOSE, coupled, 3/4 in., 6500 psi;...

  • Page 43: Base System (262878) Subassemblies

    Parts Base System (262878) Subassemblies System Air Controls Module (255761) NOTE: For Feed Module Air Panel (262860) parts, see page 54. Ref. 27 640 631 Ref. Part Description Qty. Ref. Part Description Qty. 054760 TUBE, polyurethane, round, black; 1.25 157350 NIPPLE, pipe;...

  • Page 44: Junction Box (24N598)

    Parts Junction Box (24N598) 413, 414 418, 419, 423 415, 445 HOSE 405a ti20155a 420 421 405c 405e 426, 427 405b 405f 406 403 407 407, 408 Set High Power Temperature Control Module zone addresses on dial under cover when installing modules (404). Addresses: B Module =1, Hose Module = 2, A Module = 0.
  • Page 45 Parts Junction Box (24N598) Part Description 440▲ 16T278 LABEL, multi-purpose; including Part Description warnings text, shock arrow, ground ENCLOSURE symbol, and various informational BRACKET, module stickers 114231 NUT, lock, hex 16T072 ADAPTER, cable, CAN 255774 MODULE, GCA, HPTCM 277674 ENCLOSURE, cube door MODULE, breaker 405a126382 BLOCK, terminal 405b126129 BREAKER, 25A...

  • Page 46: Control Box (255771)

    Parts Control Box (255771) 504b 504f 532 538 504h 504e 504c 504g 504a, 504d 524, 525 519c ti18050a Ref. Part Description Qty. Ref. Part Description Qty. BOX, control 16P644 TOKEN, software LABEL, control display 507† 262643 KIT, replacement, FCM; includes 503†...
  • Page 47 Parts Ref. Part Description Qty. 519c 277674 DOOR, module 121618 SWITCH, start, push button, green 15R324 HARNESS, USB, plug/bulkhead; 32 in. 121619 SWITCH, stop, push button, red 121617 SWITCH, 2 position, key, controls 523a❄ 123412 KEY, replacement (pair) 117745 BUSHING, strain relief 117625 NUT, locking 113505 NUT, keps, hex head 15B090 WIRE, grounding, door...

  • Page 48: Air Filter (24P899)

    Parts Air Filter (24P899) Apply PTFE tape and/or pipe sealant to all non-swiveling pipe threads. Orient fittings approximately as shown. ti20218a Part Description 16T236 FILTER, air, 1-1/4, auto drain 701a◆ 106204 FILTER ELEMENT C19662 BUSHING, 1-1/4 x 1 npt carbon steel 110300 FITTING, elbow, street, pipe 158585 FITTING, nipple...

  • Page 49: Ratio Control Valve Assemblies

    Parts Ratio Control Valve Assemblies 836 1 837 1 840 1 857 1 Apply pipe sealant to all non-swiveling pipe threads. Position valve (832) with barbed fitting (833) oriented as shown, position elbow (837) as shown. ti20219a Torque until nut (831) bottoms out in housing. Flip ball valve handle retainer (855).

  • Page 50: Feed Module (24P883) Sub-Assemblies

    Parts Feed Module (24P883) Sub-Assemblies Air Powered Agitator (24P885) Leave a 0.015 in. gap between each half of couplings (910, Apply pipe sealant to all non-swiveling pipe threads. 911, 916, 917). Apply low strength threadlocker. When ordering a replacement coupling: Remove set screw supplied with couplings (910, 916) and discard.
  • Page 51 Parts Air Powered Agitator (24P885) Part Description 16P919 SHAFT, agitator, upper 16U219 HOUSING, agitator SEAL, 0.875 in. ID x 1.125 in. OD, PTFE SPACER, shaft, agitator, ASME 122774 BEARING, ball, 3/4bore x 1-3/4 dia. x 16P920 HOUSING, bearing, agitator SCREW, socket head set screw, 5/16-18 x 0.75 112222 SCREW, socket cap head RING, retaining, external, 0.750 in.

  • Page 52: Tank Air Manifold Assembly

    Parts Tank Air Manifold Assembly 1008 1012 1001 1011 1010 1004 1002 1005 1013 1003 1009 1008 1013 1003 1007 1006 Apply pipe sealant to all non-swiveling pipe threads. Orient all fittings as shown. Part Description 1001 189016 MANIFOLD, air, inlet 1002 155665 UNION, adapter 1003 156849 PIPE, nipple 1004 214847 LUBRICATOR, air line...

  • Page 53: Static Mixer (16T316)

    Parts Static Mixer (16T316) 1303 1301 1302 1303 Apply pipe sealant to all non-swiveling pipe threads. Part Description 1301 --- TUBE, mixer 1302 24P886 MIXER, 12 element, stainless steel 1303 16T315 BUSHING, reducing 3/4 nptf x 1/2 npt 1304 --- SEALANT, pipe, stainless steel --- Not for sale.

  • Page 54: Feed Module Air Panel (262860)

    Parts Feed Module Air Panel (262860) NOTE: For System Air Controls Module (255761) parts, see page 43. 1102 1103 1101 1123 1122 1103 1113 1114 1121 1104 1122 1128 1109 1121 1111 1120 1119 1122 1118 1116 1130 1115 1129 1117 1105 1106...
  • Page 55 Parts Air Panel (262860) Part Description 1101 BRACKET, air control 1102 LABEL, instructions 1103 121424 GAUGE, pressure, panel mount, 1.5 in. 1104 15T498 FITTING, 90 degree, swivel, 5/32 in. tee x 1/8 in. female npt 1105 116513 REGULATOR, air 1106 121141 FITTING, elbow, swivel, 3/8 tee, 1/4 in.

  • Page 56: Check Valve (16T481)

    Parts Check Valve (16T481) Flexible Fluid Connection Kit (262820) 1412 1411 1401 1402 1410 1404 1205 1202 1407 1403 1404 1402 1405 1406 1206 1408 1207 1204 1203 1201 1409 Torque to 75-80 ft-lb (102-108 N•m). Part Description 1401 120291 PIPE, elbow female Part Description 1402 125995 FITTING, hose, barbed, 1-1/2 npt...

  • Page 57: Technical Data

    Technical Data Technical Data XM PFP Metric Mix Ratio Range 1:1-10:1 (in 0.01 increments) Ratio Tolerance Range (before alarm) +/- 5% Maximum Flow Rate (measured with oil) 3 gallons per minute 13.6 liters per minute Fluid Viscosity Range Handles mastic materials which are loaded into heated tanks...

  • Page 58: Dimensions

    Technical Data XM PFP Metric Wetted Parts Suction Tube (Flush) Aluminum Tanks Stainless Steel Flush Pump Carbide, PTFE, stainless steel, UHMWPE Hoses Nylon Pumps (A, B and Feed Pail) Carbon steel, alloy steel, 303, 440, 17-ph grades stainless steel, zinc and nickel plating, ductile iron, tungsten carbide,...
  • Page 59 Technical Data Min: 70 in. (1780 mm) Max: 84 in. (2130 mm) 104 in. (2640 mm) 38 in. (965 mm) 3A2989B...

  • Page 60: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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