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Graco XM Series Installation-Parts

Graco XM Series Installation-Parts

Plural-component oem sprayer
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Download this manual See also: Operation, Operating Manual
Installation - Parts
XM Plural-Component
OEM Sprayer
For spraying two-component epoxy and urethane protective coatings
in non-hazardous locations.
For professional use only.
Important Safety Instructions
Read all warnings and instructions in this
manual and in related manuals before using
the equipment. Save all instructions.
See page 9 for model information.
See page 27 for maximum working pressure.
For patent information, see www.graco.com/patents
313292J
EN

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Summary of Contents for Graco XM Series

  • Page 1 Important Safety Instructions Read all warnings and instructions in this manual and in related manuals before using the equipment. Save all instructions. See page 9 for model information. See page 27 for maximum working pressure. For patent information, see www.graco.com/patents...

  • Page 2: Table Of Contents

    Technical Data ......29 Graco Standard Warranty ....32 Graco Information .

  • Page 3: Related Manuals

    Related Manuals Related Manuals Manuals are available at www.graco.com. Component Manuals in U.S. English: Manual Description XM Plural-Component Sprayers 312359 Operation XM Plural-Component Sprayers 313289 Repair-Parts ® Xtreme Displacement Pumps 311762 Instructions-Parts XL6500 and XL3400 Air Motors 3A5423 Instructions-Parts Double Wall Hopper Kit...

  • Page 4: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 5 Warnings WARNING SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not spray without tip guard and trigger guard installed.
  • Page 6 Warnings WARNING BURN HAZARD Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe burns: • Do not touch hot fluid or equipment. MOVING PARTS HAZARD Moving parts can pinch, cut or amputate fingers and other body parts. •...

  • Page 7: Important Isocyanate (Iso) Information

    Important Isocyanate (ISO) Information Important Isocyanate (ISO) Information Isocyanates (ISO) are catalysts used in two component materials. Isocyanate Conditions Material Self-Ignition Some materials may become self-igniting if applied Spraying or dispensing fluids that contain isocyanates too thick. Read material manufacturer’s warnings and creates potentially harmful mists, vapors, and Safety Data Sheets (SDSs).

  • Page 8: Moisture Sensitivity Of Isocyanates

    Important Isocyanate (ISO) Information Moisture Sensitivity of Changing Materials Isocyanates NOTICE Exposure to moisture (such as humidity) will cause ISO Changing the material types used in your equipment to partially cure, forming small, hard, abrasive crystal requires special attention to avoid equipment damage that become suspended in the fluid.

  • Page 9: Models

    Models Models XM OEM sprayers are not approved for use in hazardous locations. Use the following matrix to define the construction of the sprayer, based on the six digits. For example, Part XMEA00 represents an XM Plural-Component OEM sprayer (XM); 5200 psi pump set with pump filters (E); wall power supply that is not approved for hazardous areas (A).

  • Page 10: Overview

    Overview Overview Location Usage XM plural-component sprayers can mix and spray most two-component epoxy and urethane protective coatings. When using quick-setting materials (less than 10 minute pot life) a remote mix manifold must be used. XM OEM sprayers are not approved for use in XM plural-component sprayers are operated via user hazardous locations.

  • Page 11: Component Identification

    Component Identification Component Identification . 1: Typical OEM Sprayer Components Key: Air Controls (see Air Controls, page 13) Pump Assembly Fluid Control Assembly (see Fluid Control Assembly, Air Inlet Manifold Assembly page 12) 68 Air Line Control Box 69 Air Line User Interface Display (see User Interface Display, page 313292J...

  • Page 12: Fluid Control Assembly

    Component Identification Fluid Control Assembly . 2: Fluid Control Assembly AA Dosing Valve A AF Sampling Valve B AB Dosing Valve B AG Restriction Valve AC Recirculation Valve A AH Mix Manifold Shutoff / Check Valve A AD Recirculation Valve B AJ Mix Manifold Shutoff / Check Valve B AE Sampling Valve A AK Solvent Shutoff Valve...

  • Page 13: Air Controls

    Component Identification Air Controls r_XM1A00_312359_313289_14A . 3: Air Controls CA Main Pump and Air On/Off Control CE Main Pump Air Regulator Gauge CB Solvent Pump Air On/Off Control CF Solvent Pump Air Gauge CC Inlet Air Pressure Gauge CG Solvent Pump Air Regulator CD Main Pump Air Regulator 313292J...
  • Page 14 Component Identification User Interface ti13365a . 4: User Interface Buttons LEDs Ref. Button Function There are four types of LEDs on the display. Display Use to view GCA display. Ratio, Mode Ref. LED Function Screen Selection, Error Conditions, Totalizers, System Information. Blue Dosing valve active Start...
  • Page 15 Component Identification User Interface Display NOTE: For details regarding the user interface display see your XM Plural-Component Sprayer operation manual. Main Display Screen Components The following figure calls out the navigational, status, and general informational components of each display screen. Current Date and Time Remaining Pot Life Time Current Status Bar...

  • Page 16: Pressure Relief Procedure

    Pressure Relief Procedure Pressure Relief Procedure 7. Hold a metal part of the gun firmly to a grounded Follow the Pressure Relief Procedure metal pail with a splash guard in place. Trigger gun whenever you see this symbol. to relieve pressure in material hoses. Follow the Flush Mixed Material procedure prior to relieving pressure.
  • Page 17 Pressure Relief Procedure 11. Disengage trigger lock. ti1950a 12. Hold a metal part of the gun firmly to a grounded metal pail with a splash guard in place. Trigger gun to flush mixed material out of line with clean solvent. 13.

  • Page 18: Flush Mixed Material

    Flush Mixed Material Flush Mixed Material 5. Disengage trigger lock and trigger gun into a grounded pail. Use a pail lid with a hole to dispense through. Seal around hole and gun with a rag to prevent splash back. Be careful to keep fingers away from front of gun.

  • Page 19: Installation And Setup

    Installation and Setup Installation and Setup See Dimensions, page 27, to aid in component • Connect air hose (12) between air controls installation. assembly and both air motors. Hose called out has 12(A) and 12 (B). Connect Air Lines 12(B) Refer to component identification in F .

  • Page 20: Operation

    Operation Operation For operation instructions, see XM Plural-Component Sprayer Operation manual 312359. Repair For maintenance, troubleshooting, and repair instructions, see XM Plural-Component Sprayer Repair-Parts manual 313289. Schematics See XM Plural-Component Sprayer Repair-Parts manual 313289 for all electrical schematics. 313292J...

  • Page 21: Parts

    Parts Parts (FRONT VIEW) (REAR VIEW) (REAR VIEW) (FRONT VIEW) 313292J...
  • Page 22 Parts XM_D00 Systems Only XM_A00 Systems Only 313292J...

  • Page 23: Xma_00 And Xmb_00 Parts

    Parts XMA_00 and XMB_00 Parts Ref. Part Description Qty. 63✖ 117623 NUT, cap; 3/8-16 unc Reference numbers not listed are not included with 64✖ 262522 CARRIAGE XMA_00 and XMB_00 systems. 111801 SCREW, cap, hex hd Ref. Part Description Qty. 108636 MUFFLER 121688 CONNECTOR, 3/8 npt x 3/8 tube...

  • Page 24: Xme_00 And Xmf_00 Parts

    Parts XME_00 and XMF_00 Parts Ref. Part Description Qty. 257150 ROD, tie Reference numbers not listed are not included with 101712 NUT, lock; 5/8 in. - 11 unc XME_00 and XMF_00 systems. 15H392 ROD, adapter 244819 COUPLING, assy Ref. Part Description Qty.

  • Page 25: Xmg_00 And Xmh_00 Parts

    Parts XMG_00 and XMH_00 Parts Ref. Part Description Qty. 29◆ 15V779 CABLE, I.S. CAN, female/female; Reference numbers not listed are not included with 34 in. XMG_00 and XMH_00 systems. 257150 ROD, tie 101712 NUT, lock; 5/8 in. - 11 unc 15H392 ROD, adapter Ref.

  • Page 26: Accessories And Kits

    Accessories and Kits Accessories and Kits Desiccant Dryer Kit, 256512 For use with 20-gallon hoppers. See manual 406739 for more information. Lower Strainer and Valve Kit, 256653 For straining material from a feed pump to an XM Not all accessories and kits are approved for use in sprayer fluid inlet.

  • Page 27: Dimensions

    Dimensions Dimensions Fluid Control Assembly Dosing Valve Assembly 1.440 in. (36.58 mm) 4 X 5/16-18 UNC 2B 1.440 in. (36.58 mm) Mix Manifold Assembly 6.380 in. (162.05 mm) 1.440 in. 1.440 in. (36.58 mm) (36.58 mm) 1.440 in. (36.58 mm) 8 X 5/16-18 UNC 2B 4.940 in.
  • Page 28 Dimensions 15.250 in. (387.35 mm) 6.940 in. (176.28 mm) Control Box Assembly 10.000 in. 15.000 in. (254.00 mm) (381.00 mm) 19.000 in. 4 X FULL R .500 (482.60 mm) r_xma000_313292_7a 3.130 in. (79.50 mm) Air Control Assembly 0.750 in. 8 X FULL R .440 (19.05 mm) 2.000 in.

  • Page 29: Technical Data

    Technical Data Technical Data XM Plural-Component OEM Sprayer Metric Mixed ratio range 1:1-10:1 (in 0.1 increments) Ratio tolerance range +/- 5% Flow rates Minimum 1 qt./min. 0.95 liter/min.* Maximum 3 gal./min. 11.4 liter/min. Fluid viscosity range 200-20,000 cps (heavier viscosities can be mixed using heat, circulation, and/or pressure feeding) Fluid filtration 60 mesh, (238 micron) standard on pump outlets (filter assembly...
  • Page 30 Technical Data XM Plural-Component OEM Sprayer Metric Wetted Parts Suction tubes aluminum Flush pump carbide, PTFE, stainless steel, UHMWPE Hoses nylon Pumps (A and B) carbon steel, alloy steel, 303, 440, 17-ph grades stainless steel, zinc and nickel plating, ductile iron, tungsten carbide, PTFE, leather carbon steel, nickel plating, carbide, polyethylene, leather Metering valves...
  • Page 31 Technical Data 313292J...

  • Page 32: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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