Graco XM PFP Instructions - Parts Manual
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Graco XM PFP Instructions - Parts Manual

Mix manifold
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Instructions - Parts
XM PFP Mix Manifold
Dual flush, center inject manifold with heated water circulating base for mixing
intumescent epoxies with the XM PFP system. For professional use only.
Part No. 262893
6000 psi (41 MPa, 414 bar) Maximum Working Pressure for A and B materials
4500 psi (31 MPa, 310 bar) Maximum Working Pressure for flushing fluid
100 psi (0.7 MPa, 7 bar) Maximum Working Pressure for heating fluid
180°F (82°C) Maximum Fluid Temperature
Important Safety Instructions
Read all warnings and instructions in this manual
and XM PFP Operation manual. Save all instruc-
tions.
3A2988C
EN
ti20088a
II 2 G Ex h T5 Gb

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Summary of Contents for Graco XM PFP

  • Page 1 3A2988C Dual flush, center inject manifold with heated water circulating base for mixing intumescent epoxies with the XM PFP system. For professional use only. Part No. 262893 6000 psi (41 MPa, 414 bar) Maximum Working Pressure for A and B materials 4500 psi (31 MPa, 310 bar) Maximum Working Pressure for flushing fluid 100 psi (0.7 MPa, 7 bar) Maximum Working Pressure for heating fluid...

  • Page 2: Table Of Contents

    Graco Standard Warranty ....22 Graco Information ......22...

  • Page 3: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 4 Warnings WARNING WARNING WARNING WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.

  • Page 5: Keep Components A And B Separate

    Warnings Keep Components A and B Separate Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination: • Never interchange component A and component B wetted parts. • Never use solvent on one side if it has been con- taminated from the other side.

  • Page 6: Component Identification

    Component Identification Component Identification S*, W* ti20089a ti20090a . 1: Typical Installation Key: A (Resin) Supply Inlet, 3/4 npt(m) A (Resin) Solvent Check B (Hardener) Supply Inlet, 1/2 npt (m) B (Hardener) Injector (not visible; inside outlet R) A (Resin) Ball Valve and Shutoff Handle Mix Manifold Outlet, 1/2 x 1/2 male B (Hardener) Ball Valve and Shutoff Handle *Static Mixer Housing...

  • Page 7: Overview

    See F . 2 to view flow of A and B material inside the integration hose and before the mix hose (T1). XM PFP Mix Manifold. • Use at least a 1/2 in. (12 mm) x 10 ft (3.0 m) mix...

  • Page 8: Installation

    Heated Manifold See F . 1 on page 6. The XM PFP manifold has a 1 in. thick aluminum plate with brass compression fittings for 1/2 in. OD x 3/8 in. ID nylon hose used to circulate heated water/glycol and heat the mix manifold.

  • Page 9: Grounding

    To avoid con- • Pump: use a ground wire and clamp as instructed taminating your fluid with oil, flush the equipment with a in your XM PFP sprayer operation manual. compatible solvent before using the equipment. See Flush, page 11. •...

  • Page 10: Operation

    Operation Operation Pressure Relief Procedure 6. Disengage trigger lock. Follow the Pressure Relief Procedure whenever you see this symbol. This equipment stays pressurized until pressure is ti19265a1 manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, 7.

  • Page 11: Flush

    Operation Flush 3. Close mix manifold inlet ball valves. The equipment must be grounded to reduce the risk of static sparking. Static sparking can cause fumes to ignite or explode. Grounding provides an escape wire for the electric current. If your system uses heaters, shut off the main power to the heaters and heated hose control and allow to cool before flushing.

  • Page 12: Dispensing And Spraying

    Operation 8. Cycle the solvent flush ball valves on and off inde- Dispensing and Spraying pendently several times to be sure both sides are thoroughly flushed. Continue flushing until clean sol- 1. Close solvent inlet valves. vent dispenses. ti19269a 9. Turn off solvent pump air supply. ti20095a 2.

  • Page 13: Volume Balancing The Mix Manifold

    Operation Volume Balancing the Mix Hose Selection Manifold Hoses should be sized to match the hose volume ratio to the mix ratio. The hose size should also allow for min- Ratio errors can occur between the sprayer and the mix imum pressure drop on the major volume side to meet manifold even when the sprayer output ratio is accurate.
  • Page 14 Operation Table 2: Hose Selection by Pressure Drop Pressure drop in psi Pressure Drop in bar Hose ID (per 50 ft section per 1,000 (per 15.24 meter section per (in.) cps at 1 gal/min.) 1,000 cps at 1 liter/min.) 55,910 1,018 3/16 11,044...

  • Page 15: Maintenance

    Maintenance Maintenance Clean Static Mixers See F . 1, page 6. One 12 element mixer is attached (S, Part No. 262478) to the integrator hose (L). This housing uses mix elements, available in a package of 25 (W, Part No. 248927). NOTICE Never use a swivel union on the mixer inlets.

  • Page 16: Troubleshooting

    Low pressure from sprayer. Check air supply pressure. Check inlet air gauges while spraying. Cold material. Increase heat. See XM PFP Plural-Com- ponent Sprayer Operation manual 3A2776. Too much pressure drop. Use larger hoses or more heat. Resin or hardener does not shut off.

  • Page 17: Repair

    Repair Repair Follow Pressure Relief Procedure, page 10, when you stop spraying and before cleaning, checking, ser- vicing, or transporting equipment. Read warnings in your sprayer manual. NOTICE • Be sure to label all fluid parts A or B when disas- sembling them.

  • Page 18: Parts

    Parts Parts 262890 Mix Manifold 40, 55 ti20089a NOTE: Apply pipe sealant to all non-swiveling threads. 3A2988C...
  • Page 19 Parts 262890 Mix Manifold Ref Part Description 16T870 BLOCK, manifold 239018 VALVE, ball, stainless steel 126790 TUBE, injector, 1/4 npt 15R067 PIPE, outlet, mixer manifold 100721 PLUG, pipe LUBRICANT, thread SEALANT, pipe, stainless steel 158491 FITTING, nipple 157191 FITTING, adapter (1/2 npt x 3/4 npt) 160032 FITTING, nipple 262522 CARRIAGE, remote manifold 102547 SCREW, cap, hex head...
  • Page 20 Parts 3A2988C...

  • Page 21: Technical Data

    Technical Data Technical Data Maximum working pressure . . . 6000 psi (41 MPa, 414 bar) for A and B materials 4500 psi (31 MPa, 310 bar) for flushing fluid 100 psi (0.7 MPa, 7 bar) for heating fluid Maximum fluid temperature . . . 180°F (82°C) Fluid inlet .

  • Page 22: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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262893

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