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Graco XM Series Operation

Graco XM Series Operation

Plural-component sprayers
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Operation
™
XM
Plural-Component
Sprayers
For spraying two-component epoxy and urethane protective coatings in hazardous and
non-hazardous locations.
For professional use only.
Important Safety Instructions
Read all warnings and instructions in this
manual and in all related manuals before
using the equipment. Save all instructions.
See page 7 for model information and agency approvals.
See page 103 for maximum working pressure.
312359R
EN

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  • Page 1 Operation ™ Plural-Component Sprayers 312359R For spraying two-component epoxy and urethane protective coatings in hazardous and non-hazardous locations. For professional use only. Important Safety Instructions See page 7 for model information and agency approvals. See page 103 for maximum working pressure. Read all warnings and instructions in this manual and in all related manuals before using the equipment.

  • Page 2: Table Of Contents

    Spray ......... 41 Graco Standard Warranty ..... . . 106 Adjust B Machine Outlet Restriction .

  • Page 3: Related Manuals

    Related Manuals Related Manuals Manuals are available at www.graco.com. Manual in Description English 313289 XM Plural-Component Sprayers Repair-Parts 313292 XM Plural-Component OEM Sprayers Instructions-Parts 311762 ® Xtreme Displacement Pumps Instructions-Parts 3A5423 XL6500 and XL3400 Air Motor Instructions-Parts 3A6110 Double Wall Stainless Steel Lined Hopper Kit Instructions-Parts 3A2954 ®...

  • Page 4: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 5 Warnings WARNING INTRINSIC SAFETY Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local regulations and the following safety requirements. • Only models with model number XM_D00, XM_N_ _, or XM_E_ _, utilizing the air-driven alternator are approved for installation in a Hazardous (explosive atmosphere) Location - see Approvals, 11.
  • Page 6 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.

  • Page 7: Important Isocyanate (Iso) Information

    Important Isocyanate (ISO) Information Important Isocyanate (ISO) Information Isocyanates (ISO) are catalysts used in two component materials. Isocyanate Conditions Keep Components A and B Separate Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and Cross-contamination can result in cured material in atomized particulates.

  • Page 8: Moisture Sensitivity Of Isocyanates

    Important Isocyanate (ISO) Information Moisture Sensitivity of Changing Materials Isocyanates NOTICE Exposure to moisture (such as humidity) will cause ISO Changing the material types used in your equipment to partially cure, forming small, hard, abrasive crystal requires special attention to avoid equipment damage that become suspended in the fluid.

  • Page 9: Models

    (XM); 5200 psi pump set with pump filters (1); wall power supply, no heaters, no junction box, and is not approved for hazardous areas (L). NOTE: Some configurations in the following matrix cannot be built. Consult with distributor or Graco representative. To order replacement parts, see Parts section the XM Plural-Component Sprayer Repair-Parts manual 313289. The digits in the matrix do not correspond to the Ref.
  • Page 10 Models Table 3: Non-Hazardous Locations (No Top Level Sprayer approval - individual component approvals listed in Component Level Approvals, page 12) First Two Third Digit Fourth Digit Fifth Digit Sixth Digit Digits Viscon HF Fluid Control Power Junction Box Feed System Heaters Pump Intrinsically...

  • Page 11: Approvals

    Approvals Approvals Table 4: Top Level Sprayer Approvals Sprayer Top Level Approvals Model II 2 G Ex ib pxb IIA T3 Gb Tamb = 0°C to 54°C FM09ATEX0015X XM_N_ _ Ex i, Class I, Div 1, Group D, T3. Ta = 0°C to 54°C II 2 G Ex db ib pxb IIA T3 Tamb = 0°C to 54°C FM09ATEX0015X...
  • Page 12 Approvals Table 5: Component Level Approvals Control North American European Power Location Atmosphere Approvals Non- Hazardous Non- Component Description Hazardous Hazardous Class 1 Division 1 Hazardous II 2 G FM09ATEX0015X Ex db ib pxb IIA T3 Tamb = 0°C to 54°C Intrinsically XM_D00 Safe...
  • Page 13 Approvals North American European Junction Box Location Atmosphere Approvals Hazardous Component Description Ordinary Ordinary Hazardous Class 1 Division 1 Explosion Proof Electrical ✓ ✓ Enclosure Class 1, Division 1, Groups B, C, & D UL 1203/CSA C22.2 No. 25 & 30 26C583 480V Explosion ✓...
  • Page 14 Approvals Heated Hopper Assembly North American Atmosphere European Atmosphere Approvals Hazardous Component Description Ordinary Ordinary Hazardous Class 1 Division 1 Immersion 25P239* ✓ ✓ Heaters, 480V Class 1, Division 1, Groups B, C, & D (T4) Immersion 25N577 ✓ ✓ Heaters, 240V Class 1, Division 1, Groups B, C, &...

  • Page 15: Overview

    Overview Overview Location Usage XM plural-component sprayers can mix and spray most XM sprayers are not approved for use in hazardous two-component epoxy and urethane protective coatings. locations unless the base model, all accessories, all When using quick-setting materials (less than 10 minute kits, and all wiring meet local, state, and national pot life) a remote mix manifold must be used.

  • Page 16: Proper Lifting Of Sprayer

    Proper Lifting of Sprayer Proper Lifting of Sprayer Lift Using a Hoist Sprayer can also be lifted and moved using a hoist. Connect a bridle swing, hooking an end to each of the air motor lift rings. Hook the center ring to a hoist. See Follow instructions to avoid serious injury or damage the following figure.

  • Page 17: Initial System Setup

    Initial System Setup Initial System Setup Complete the following steps in order, as they apply to 8. Connect air supply line. See Connect Air Supply, your specific system, for initial system setup. page 30, for instructions and recommendations. 1. Check your shipment for accuracy. Ensure you have 9.

  • Page 18: Component Identification

    Component Identification Component Identification Typical Setup: 25 Gallon Double Wall Hopper with Recirculation ti37276a . 1: Typical Setup: 25 Gallon Double Wall Hopper with Recirculation (Front View) Key: Frame Fluid Inlet Assembly Fluid Control Assembly (see Fluid Control Assembly Tank Pallet page 21).

  • Page 19: Typical Setup: 25 Gallon Double Wall Hopper With Recirculation (Back And Side Views)

    Component Identification Typical Setup: 25 Gallon Double Wall Hopper with Recirculation (Back and Side Views) . 2: Typical Setup: 25 Gallon Double Wall Hopper with Recirculation (Back and Side Views) Key: Fluid Inlet Assembly Air Motor High Pressure Fluid Pump ®...
  • Page 20 Component Identification Heater Information Pump Information Viscon HF Fluid Heaters (K): Primary heaters that heat High Pressure Fluid Pumps (Z): These pumps feed the the resin and hardener before mixing. Improves the A and B fluid. chemical reaction and lowers viscosity to improve the Solvent Flush Pump (JJ): This pump flushes the mix spray pattern.

  • Page 21: Fluid Control Assembly

    Component Identification Fluid Control Assembly . 3: Fluid Control Assembly AA Dosing Valve A AF Sampling Valve B AB Dosing Valve B AG Restriction Valve AC Recirculation Valve A AH Mix Manifold Shutoff / Check Valve A AD Recirculation Valve B AJ Mix Manifold Shutoff / Check Valve B AE Sampling Valve A AK Solvent Shutoff Valve...

  • Page 22: Junction Box

    Component Identification Junction Box Hazardous Location Non-Hazardous Location Key: BA Electrical Enclosure BJ Electric Heated Hose Temperature Controller / Display BB Main Power Switch (Non-hazardous locations only) BC Primary Heater Switches BK Hose Heater Harness Entry Point BL Thermocouple Sensor Entry Point BD Hopper Heater Switches BE Hose Heater Switch BM Fluid Heater and Hopper Heater Harness Entry Point...

  • Page 23: Air Controls

    Component Identification Air Controls . 4: Air Controls CA Main Pump and Air On/Off Control CE Main Pump Air Regulator Pressure Gauge CB Solvent Pump Air On/Off Control CF Solvent Pump Air Pressure Gauge CC Inlet Air Pressure Gauge CG Solvent Pump Air Regulator CD Main Pump Air Regulator 312359R...

  • Page 24: User Interface

    Component Identification User Interface ti13365a . 5: User Interface Buttons LEDs There are four types of LEDs on the display. Ref. Button Function Display Use to view Ratio, Mode Selection, Error Ref. LED Function Screen Conditions, Totalizers, System Information. Blue Dosing valve active on - dosing valve is active Start...

  • Page 25: Hopper Assembly

    Component Identification Hopper Assembly Key: EA Double-Wall Hopper EK Heating Fluid Fill Port EB Hopper Lid EL Heating Fluid Vent EC Immersion Heater EM Air Valve (Feed Pump) ED Agitator EN Air Regulator (Feed Pump) EE Feed Pump EP Air Valve (Agitator) EF Y-Strainer ER Air Regulator (Agitator) EG Recirculation Tube...
  • Page 26 Component Identification User Interface Display For details regarding the user interface display see User Interface Display, page 75. Main Display Screen Components The system ratio mode shows if the mix ratio target is by volume or weight . If the weight is crossed out, the system must be calibrated before running.

  • Page 27: Setup

    Setup Setup Grounding To maintain grounding continuity when flushing or relieving pressure: hold the metal part of the spray gun firmly to the side of a grounded metal pail, then trigger the gun. Object being sprayed: Follow your local code. The equipment must be grounded to reduce the risk Fluid supply container: Follow your local code.
  • Page 28 Setup XM _ M _ _ , XM _ H _ _ , XM _ J _ _ , and 4. Connect the ground wire to ground terminal (GT). See F . 7, page 29. XM _ K _ _ Models 5.

  • Page 29: Wiring Diagram

    Setup Wiring Diagram NON-HAZARDOUS LOCATION HAZARDOUS LOCATION Terminal Jumpers Disconnect Disconnect Terminal Jumpers ti37278a Grounding Terminal (GT) 230 Vac 230 Vac 380 Vac 480 Vac 1-Phase 3-Phase Delta 3-Phase Wye 3-Phase Delta Disconnect Terminal Jumpers . 7: XM Wiring Diagram 312359R...

  • Page 30: Connect Explosion-Proof Heaters

    Setup Connect Explosion-Proof Connect Air Supply Heaters Connect air supply line (SL) to 1.0 in. (10.1 mm) npt(f) air filter inlet. Hazardous location sprayers only Use a 1.0 in. (25.4 mm) ID minimum air hose. (XM_J_ _ and XM_K_ _) If your sprayer is intended for hazardous locations, a qualified electrician must connect the explosion-proof heater wiring.

  • Page 31: Connect Fluid Hose Assembly

    Setup Connect Fluid Hose Assembly Adjust Packing Nuts 1. Connect fluid hose to fluid manifold outlet. Do not 1. Fill A and B pump packing nuts with throat seal install gun spray tip yet. ™ liquid (TSL ) and torque to 50 ft-lb (67.5 N•m). For more detail regarding your Xtreme Lower pump, see your Xtreme Lowers manual.

  • Page 32: Basic Operation

    Basic Operation Basic Operation Power On 2. Press to change ratio. (Alternator Power Supplied Systems for Hazardous Location Sprayers) 3. When desired ratio is displayed, turn key to left. Yellow LED will turn off. NOTE: The hazardous location XM model variants feature an intrinsically safe alternator powered by a 4.

  • Page 33: Set System Settings (Optional)

    Basic Operation Set System Settings (Optional) to move to the next digit in the field. For details regarding the user interface display screens Press to save the change. see User Interface Display, page 75. To set user interface parameters and USB parameters, press from the Home Setup screen.

  • Page 34: Set Maintenance Parameters (Optional)

    Basic Operation Set Maintenance Parameters Set Maintenance Schedule (Optional) To set the number of days between changing the incoming air filter that will result in a reminder advisory, Prior to configuring system settings, follow Enable press to move to the Maintenance Setup 2 Setup Screens, page 81, to ensure screens shown in this section are viewable and configurable.

  • Page 35: Set Sprayer Limits (Optional)

    Basic Operation Set Sprayer Limits (Optional) Set Temperature Limits Use the following instructions to set temperature limits that if met will issue an advisory and/or warning. For details regarding the limits setup screens, see User Limits Setup Screens, page 83. Press to move to the temperature limits screen.

  • Page 36: Prime

    Prime Prime Prime A and B Fluids 4. Open ball valves into pumps, or turn the feed pump air valve to the open position and open the air regulator to start the feed pump. To help prevent injury from solvents and heated fluids, wear gloves when using solvents and/or if fluid temperature exceeds 110°...
  • Page 37 Prime 7. Turn on air supply. Set main pump air regulator (CD) 10. Move recirculation line back to hopper. to 20 psi (138 kPa 1.38 bar). 11. Repeat for B side. 12. Dispense a small amount of each material through both sampling valves (AE, AF).

  • Page 38: Prime Solvent Flush Pump

    Prime Prime Solvent Flush Pump 5. Disengage trigger lock and trigger gun into a grounded pail. Use a pail lid with a hole to dispense through. Seal around hole and gun with a rag to prevent splash back. Be careful to keep fingers away from front of gun.

  • Page 39: Recirculate

    Recirculate Recirculate 6. Turn on the main air shutoff valve (CA). Use system air regulator (CD) to slowly increase the air pressure to the pumps until they start running slowly. With Heat NOTE (Recirculating With Heat): Using recirculation mode when heating the material is required. Note the temperature at the top of the primary Viscon HF fluid heaters (outgoing or back to hopper).

  • Page 40: Heat Fluid

    Recirculate Heat Fluid NOTE: Circulating fluid too quickly without decreasing the circulation rate will increase only the hopper To heat fluid evenly throughout the system: temperature. Similarly, circulating fluid too slowly will 1. Circulate fluid at approximately 1 gpm (10-20 increase only the heater outlet temperature.

  • Page 41: Spray

    Spray Spray 3. Adjust pump air regulator to 30 psi (0.21 MPa, 2.1 bar). 4. Select . Press 5. Disengage trigger lock and trigger gun into a To help prevent injury from solvents and heated fluids, grounded metal pail. Use a metal pail lid with a hole wear gloves when using solvents and/or if fluid to dispense through to avoid splashing.

  • Page 42: Adjust B Machine Outlet Restriction

    Adjust B Machine Outlet Restriction Adjust B Machine Outlet • For remote mix manifolds, set the machine restrictor first. Then close the remote mix manifold restrictor Restriction to approximately the same setting, or until the restrictor screen starts to move to the left. Adjust the restriction stem on mix manifold, or on •...

  • Page 43: Pressure Relief Procedure

    Pressure Relief Procedure Pressure Relief Procedure 5. Disengage trigger lock. Follow the Pressure Relief Procedure whenever you see this symbol. TI1950a 6. Hold a metal part of the gun firmly to a grounded This equipment stays pressurized until pressure is metal pail with a splash guard in place.

  • Page 44: Flush

    Flush Flush 3. Open solvent shutoff valve (AK) at mix manifold. 4. Verify that the solvent pump air regulator (CG) is at 0 psi, then open solvent pump air control (CB). Pull Flush Mixed Manifold, Hose, and out and slowly turn solvent pump air regulator (CG) clockwise to increase air pressure.

  • Page 45: Flush Hoppers

    Flush Flush Hoppers 4. Turn the motor air pressure regulator (CD) fully counterclockwise to shut off. To avoid fire and explosion, always ground equipment and waste container. To avoid static sparking and 5. Move the recirculation lines (U) to separate injury from splashing, always flush at the lowest grounded fluid containers.
  • Page 46 Flush 13. Close the material drain (EH) and fill the hopper with solvent. 8. Select pumps to recirculate by pressing scroll through: , or 9. Turn on the main air shutoff valve (CA). Use system air regulator (CD) to slowly increase the air pressure to the pumps until they start running slowly.
  • Page 47 Flush 18. Drain the material by moving circulation lines to a waste container or using the material drain (EH). 19. Repeat steps 13-18. Change the flushing solvent until it runs clean. 20. Turn off the main air shutoff valve (CA). 312359R...

  • Page 48: Empty And Flush Entire System (New Sprayer Or End Of Job)

    Flush Empty and Flush Entire System Procedure (new sprayer or end of job) 1. Follow Pressure Relief Procedure, page 43, and Flush Mixed Manifold, Hose, and Spray Gun, page 44. Engage trigger lock. Turn main pump air regulator (CD) fully counter-clockwise to shut off. air regulator To avoid fire and explosion, always ground equipment and waste container.
  • Page 49 Flush 5. Open recirculation valves (AC, AD) for respective 9. Close recirculation valves (AC, AD) and open mix pump dispense side. Run pumps until the A and B manifold valves (AH, AJ). Dispense fresh solvent hoppers are empty. Salvage the material in through mix manifold valves and out gun.

  • Page 50: Park Fluid Pump Rods

    Park Fluid Pump Rods Park Fluid Pump Rods Shutdown Entire System Follow this procedure prior to servicing equipment or NOTICE shutdown. If fluid is allowed to dry on the exposed 1. Follow Flush Mixed Manifold, Hose, and Spray displacement rod, damage to the throat packings Gun, page 44.

  • Page 51: System Verification

    Verifies that each pump holds fluid against the pump piston valve and packings by stalling on the upstroke. Graco recommends running the following tests daily. • Verifies that each dosing valve holds fluid, and that there are no external leaks between the pump and Mix and Integration Tests dosing valve.
  • Page 52 System Verification 3. Set main pump air regulator (CD) pressure to zero. d. Slowly open and adjust sampling valve A (AE) to achieve desired flow. Pump stops Open main pump and air valve (CA). Adjust main automatically; twice during test and again when pump air regulator (CD) pressure to 50 psi (0.35 dispense completes.
  • Page 53 System Verification Confirm Pump and Metering Test The Confirm Pump and Metering Test screen displays when the pump and metering test completes without error. Depending on the system ratio and test modes, the details of the screen can vary. See Appendix A, Test Screens (page 86) for these variations.

  • Page 54: Batch Dispense Or Ratio Test

    System Verification Batch Dispense or Ratio Test 5. Close recirculation valves (AC, AD), mix manifold valves (AH, AJ), and sampling valves (AE, AF). This test dispenses a calculated volume of each fluid based on ratio. The two fluids combined equal the batch size selected.
  • Page 55 System Verification 10. Dispense fluid B as follows: check in the box if it is within tolerance. The result of the test is also entered in the USB log. a. Batch dispense: move container under sampling valve B (AF). Ratio check: place clean container under sampling valve B (AF).

  • Page 56: Download Data From Usb

    This log should be used for 1. Insert USB flash drive into USB port (DR). Use only troubleshooting purposes and cannot be deleted. This Graco-recommended USB flash drives; see log can hold up to 39000 lines of data. Recommended USB Flash Drive, page 92.
  • Page 57 Download Data from USB 7. Open Graco folder. To cancel download, press while in process. Wait for USB icon to stop flashing, and then remove USB 8. Open sprayer folder. If downloading data from more than one sprayer, there will be more than one flash drive.

  • Page 58: Maintenance

    Maintenance Maintenance Filters Cleaning Procedure Once a week check, clean, and replace (if needed) the following filters. Be sure to follow the Flush, page 44, prior to performing filter maintenance. • Both pump filters; see your pump manual for 1. Ensure all equipment is grounded. Follow , page 15. instructions.

  • Page 59: Hopper

    Maintenance Hopper Check Heating Fluid Level Gradual fluid evaporation can occur. Check the level of Clean Inlet Strainer Screen heating fluid monthly. Add fluid as needed. NOTICE Freezing temperatures can cause damage that may result in the heating fluid leaking into the terminal enclosure.

  • Page 60: Feed Pumps

    To help prevent corrosion, flush the water and all air out of the system and leave it filed with mineral spirits or an oil-based solvent. Agitators • Keep the packing nut/wet-cup half filled with Graco ™ Throat Seal Liquid (TSL ) or compatible solvent to NOTICE help prolong packing life.

  • Page 61: Xm Setup And Tips

    XM Setup and Tips XM Setup and Tips Motor Icing Follow the Initial System Setup procedures starting on page 17 and Basic Operation procedures starting on page Air motors accumulate ice in the exhaust valving and 32 to get the system ready to spray. Below are a few muffler under hot and humid conditions or under cold additional tips that will ensure your system keeps running ambient conditions.

  • Page 62: Led Diagnostic Information

    The latest software version for each system can be balanced close to the mix ratio. Unbalanced hose sizes found at Tech Support at www.graco.com. can cause off ratio slugs at the mix manifold during pressure and/or flow transitions. See XM Mix Manifold Kits manual.

  • Page 63: Troubleshooting

    Troubleshooting Troubleshooting NOTE: See your XM repair-parts manual for non-alarm and is the volume pumped on the A side when the B based troubleshooting and repair instructions. side dosing valve is off. Optimizing the restriction of the system will keep this value small and ensure the Alarms material is mixed well.
  • Page 64 Troubleshooting Alarm Codes and Troubleshooting See XM Plural-Component Sprayers Repair-Parts manuals for non-alarm based troubleshooting. Alarm Code Alarm Problem When Active Cause Solution DAAX Pump runaway, above 80 Always No material in pump or lines; Refill material in tank or hoses; DABX cpm for 10 sec.
  • Page 65 Troubleshooting Alarm Code Alarm Problem When Active Cause Solution P9BX B pump pressure is Spray B air motor is icing up causing Open the air motor de-ice bleed abnormally low compared restriction and lower fluid air controls. Allow ice to melt. Dry to A pump pressure.
  • Page 66 Troubleshooting Alarm Code Alarm Problem When Active Cause Solution R4BE Ratio High B (Overdose Spray B Dosing valve not closing. Perform Pump Test to test for B), system delivering too leakage. Follow Pump and much B component. Metering Test, page 51. Loosen valve packing nut.
  • Page 67 Troubleshooting Alarm Code Alarm Problem When Active Cause Solution Pump Test (Daily Check Recommended) DEAX Pump does not move in Park or Pump Recirculation valves were not Open recirculation valves. DEBX 10 minutes. Test opened to allow flow. Flush pump. Follow Empty and DFAX Pump did not stall against Pump Test...
  • Page 68 Troubleshooting Alarm Code Alarm Problem When Active Cause Solution F6AK A air motor reed switch Always Reed switch does not see the Replace air motor reed switch signal missing advisory. air motor magnet. magnet. Reed switches are bad. Replace air motor reed switch. Prevent air motor icing.
  • Page 69 Troubleshooting Alarm Code Alarm Problem When Active Cause Solution Optional User-Settable Spray Limits *P2AX Pressure exceeded Spray Pressure exceeded high or Same as P5A or P5B above. P2BX advisory limits. low advisory limits for more than 15 seconds. *QPDX Pot life timer expired. Spray Have not sprayed enough Spray fluid, or flush.
  • Page 70 Troubleshooting Possible Alarms by Mode The following table outlines the alarms that you may receive while operating the system. The alarms are categorized according to each mode. Mode Control Logic Alarms Spray Dosing valves close for startup test; green light blinks. P1AX If fluid pressure is under 1000 psi (7 MPa, 70 bar), STOP.
  • Page 71 Troubleshooting Mode Control Logic Alarms Batch Dispense Test User selects total volume desired. Open A dosing valve, turn on blue light, user opens sampling valve, turn off blue light when complete. Open B dosing valve, turn on blue light, user opens sampling valve, turn off blue light when complete.
  • Page 72 Troubleshooting Alarm And Advisory Code Key Use the following table as a quick guide to determine alarm codes. EVENT MODE LOCATION ZONE Current Low Alarm Material A Tank A Flow Low Deviation Material B Tank B Tank Level High Deviation Controller Heater A Pressure...

  • Page 73: Accessories And Kits

    Accessories and Kits Accessories and Kits 7-Gallon Hopper and Bracket Kit, 256260 (Green) 24N011 (Blue) Not all accessories and kits are approved for use in One 7-gallon hopper and mounting brackets. Mounts to hazardous locations. Refer to the specific accessory the side or back of an XM sprayer.
  • Page 74 Accessories and Kits Electric Heated Hose Power Supply Kit, Alternator Conversion Kit, 256991 256876 For converting an XM sprayer from wall power supply to intrinsically safe alternator power supply. See your For monitoring and controlling fluid temperature in alternator conversion kit manual for more information. low-voltage heated hoses.

  • Page 75: User Interface Display

    Appendix A Appendix A User Interface Display Operator Command Mode Screens (key to left or removed) The user interface display is divided into three main Use these screens to: functions: Setup, Command, and Automatic. run pumps, including flush, circulate, and prime procedures Setup Mode Screens (key to right) park metering pumps so pump rods are down...

  • Page 76: Setup Mode Screens

    Appendix A Setup Mode Screens Setup mode screens are divided into five major sections: home, limits, maintenance, enable, and system. The following figure demonstrates the flow of the Setup mode screens beginning with the Home screen. 312359R...
  • Page 77 Appendix A Home Setup Screens (Key Switch On) .Software Versions Home This screen displays the versions and part number of the system components. Refer to the following table for Home is the first screen that displays in Setup mode. It details.
  • Page 78 Appendix A System Setup Screens Potlife/Hose Length System Setup enables users to configure system settings for fluid control and operator interaction. Refer to the following table for details. Some system settings must be enabled from the Enable Setup screens before users can change or set configurations.
  • Page 79 Appendix A System Number and USB Settings size. A new pump volume entry field will appear as This screen enables users to set the sprayer number if shown below. Press to select the volume using more than one sprayer. It also enables users to configure the number of hours downloaded to external entry field.
  • Page 80 Appendix A Home screen, on page 77, to change the ratio by on this screen. Follow Home screen, on page 77, to volume. change the ratio by weight. For Ratio by Weight Mode, use this screen to set the ratio by weight tolerance (bottom number). The ratio by weight (top number) is displayed but cannot be changed 312359R...
  • Page 81 Appendix A Enable Setup Screens Icon Function Enable Setup allows users to enable and disable Enable or disable dosing valve functionalities, screens, and USB download log files. maintenance setup screen. Checked boxes indicate the function, screen, or log file is active. Refer to the following table for details. Enable or disable incoming air filter maintenance setup screen.
  • Page 82 Appendix A Maintenance Setup Screens Enable Setup 2 (Shown with factory default settings.) The maintenance setup 1 screen enables users to set maintenance setpoint amounts for pumps and dosing valves. The maintenance setup 2 screen enables users to schedule the number of days between changing the main incoming air filter before a reminder advisory will sound.
  • Page 83 Appendix A User Limits Setup Screens Process Pressure Limits (for spray mode) Use these screens to set and adjust pressure and temperature limits for both metering pumps, including limits that will issue advisories and alarms. Refer to the following table for details. The allowable range for the temperature setpoint is 34°...

  • Page 84: Operator Command Mode Screens

    Appendix A Operator Command Mode Screens Command mode screens are divided into three major sections: run (fluid control), test, and alarm control. The following figure demonstrates the flow of the Command mode screens beginning with the run (fluid control) screens. 312359R...
  • Page 85 Appendix A Run (Fluid Control) Screens Spray Mode Users must be in this mode to spray or proportion Run (fluid control) is the first screen displayed at power material. Press the button below the spray icon to enter on. It enables users to spray material, and operate and this mode.
  • Page 86 Appendix A Test Screens Park Mode Users must be in this mode to park fluid rod pumps at Test screens enable users to run batch dispense tests, the bottom of the stroke. Press the button below the pump tests, and down stream valve leak tests. park icon to enter this mode.
  • Page 87 Appendix A Ratio by Volume Mode - Test by Volume Once entered, a check will appear in the box. There will still be an X through the scale in the upper right corner Enter the volumes of each dispensed material in the until a Ratio Test is performed successfully.
  • Page 88 Appendix A Batch Dispense or Ratio Test Ratio by Volume Mode - Test by Weight This screen enables users to dispense a selected total Enter the weights of each dispensed material in the volume of material on ratio. For example, 1000 ml at 4:1 respective input boxes on this screen.
  • Page 89 Appendix A Information Screens Down Stream Valve Leak Test This screen enables users to test for closed or worn Use this screen to view diagnostic information, alarm valves down stream of the A and B dosing control logs, and pump batch and grand totals. These screens valves.
  • Page 90 Appendix A Totalizers and Job Number Icon Function Use this screen to view the grand and batch totals for Go to Alarm log. Use up and down arrows each pump and both pumps combined. The units of to scroll through list of the past 16 errors. measurement are displayed on the bottom of the screen Go to Totalizer screen.
  • Page 91 Appendix A Change Job Number Maintenance 2 Screen View number of days between changing the main 1. Press to highlight the first digit. Press incoming air filter before a reminder advisory is issued. to change the number and to move to the next digit. Press save the number or to cancel.

  • Page 92: Automatically Displayed Screens

    Appendix A Automatically Displayed Screens USB Screen The USB screen automatically displays and the selected Potlife Screen log(s) automatically starts downloading when the USB flash drive is inserted into the USB port (DR). The potlife screen automatically displays when a potlife advisory occurs.

  • Page 93: Metering Diagrams

    Appendix B Appendix B Metering Diagrams Metering Diagram without Remote Mix Manifold XM Metering Diagram Linear Transducers Double Motor Pilots Reed 6500 6500 Switches Motor Motor Controls Recirculation Back Pressure Control 250 HF or 220 HF or 180 HP 145 HP Control Valves Gravity Feed...
  • Page 94 Appendix B Metering Diagram with Remote Mix Manifold XM Metering Diagram with Remote Mix Manifold Linear Transducers Double Motor Pilots Reed 6500 6500 Switches Motor Motor Controls Recirculation Back Pressure Control 250 HF or 220 HF or 180 HP 145 HP Control Gravity Feed Valves...

  • Page 95: Power Cord Guidelines

    Appendix C Appendix C Power Cord Guidelines Use the guidelines listed in the following table to determine the power cord needed for your specific system. Table 6: Base System Maximum Current Draw XM_L00 XM_N00 Power Supply Wall Alternator Configuration Options: Controls 1 A, 90-240 Vac ❊...

  • Page 96: Dimensions

    Dimensions Dimensions XM System Dimensions without Hoppers (Non-Hazardous Locations) Ref. Dimensions 39.5 in. 100.3 cm 36.0 in. 91.4 cm 72.5 in. 184.1 cm 38.0 in. 96.5 cm 312359R...

  • Page 97: Xm System Dimensions Without Hoppers (Hazardous Locations)

    Dimensions XM System Dimensions without Hoppers (Hazardous Locations) Ref. Dimensions 39.5 in. 100.3 cm 36.0 in. 91.4 cm 79.0 in. 200.6 cm 38.0 in. 96.5 cm 312359R...

  • Page 98: 10-Gallon Rear Mount Steel Tank

    Dimensions 10-Gallon Rear Mount Steel Tank Non-Hazardous Locations Hazardous Locations Dimensions Ref. Non-Hazardous Locations Hazardous Locations 47.5 in. (120.6 cm) 47.5 in. (120.6 cm) 36.0 in. (91.4 cm) 36.0 in. (91.4 cm) 38.5 in. (97.7 cm) 43.5 in. (110.4 cm) 38.0 in.

  • Page 99: 25-Gallon Rear Mount Steel Tank

    Dimensions 25-Gallon Rear Mount Steel Tank Non-Hazardous Locations Hazardous Locations Dimensions Ref. Non-Hazardous Locations Hazardous Locations 72.5 in. (184.1 cm) 72.5 in. (184.1 cm) 72.5 in. (184.1 cm) 79.0 in. (200.6 cm) 50.75 in. (128.9 cm) 50.75 in. (128.9 cm) 38.5 in.

  • Page 100: System Dimensions With Hoppers

    Dimensions System Dimensions with Hoppers Two 20-Gallon Hoppers Side Mounted 72.5 in. (184.2 cm) 43.1 in. (109.5 cm) 98.6 in. (255.4 cm) 54.0 in. (137.2 cm) 49.7 in. Two 20-Gallon Hoppers (126.2 cm) Rear Mounted (Top View) 62.8 in. (159.5 cm) 38.5 in.

  • Page 101: System Dimensions With Hoppers

    Dimensions System Dimensions with Hoppers One 20-Gallon Hopper and One 7-Gallon Hopper 72.5 in. (184.2 cm) 70.0 in. (178.8 cm) 43.1 in. (109.4 cm) 33.4 in. (84.8 cm) 79.1 in. (200.9 cm) Two 7-Gallon Hoppers 70.0 in. (178.8 cm) 33.4 in. (84.8 cm) 59.7 in.

  • Page 102: Pump Performance Charts

    Pump Performance Charts Pump Performance Charts Calculate Fluid Outlet Pressure Calculate Pump Air Consumption To calculate fluid outlet pressure (MPa/bar/psi) at a specific To calculate pump air consumption (m /min or scfm) at a fluid flow (lpm/gpm) and operating air pressure (MPa/bar/psi), specific fluid flow (lpm/gpm) and air pressure (MPa/bar/psi), use the following instructions and pump data charts.

  • Page 103: Technical Specifications

    Technical Specifications Technical Specifications XM Plural-Component Sprayers Metric Mixed Ratio Range 1:1-10:1 (in 0.1 increments) Ratio Tolerance Range (before alarm) +/- 5% 200-20,000 cps (heavier viscosities can be mixed using heat, Fluid Viscosity Range† circulation, and/or pressure feeding) Fluid filtration, standard on pump outlets* 60 mesh 238 micron 40 micron main filter, 5 micron control air filter;...
  • Page 104 Technical Specifications XM Plural-Component Sprayers Metric Pollution degree Installation category Wetted Parts Suction Tubes aluminum Flush Pump carbide, PTFE, stainless steel, UHMWPE Hoses nylon carbon steel, alloy steel, 303, 440, 17-ph grades stainless steel, Pumps (A and B) zinc and nickel plating, ductile iron, tungsten carbide, PTFE Metering Valves carbon steel, nickel plating, carbide, polyethylene, leather carbon steel, nickel plating, carbide, 302 stainless steel,...

  • Page 105: California Proposition 65

    California Proposition 65 California Proposition 65 CALIFORNIA RESIDENTS WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov. 312359R...

  • Page 106: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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