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Graco XM Series Repair Parts

Graco XM Series Repair Parts

Plural-component sprayers
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Repair-Parts
™
XM
Plural-Component
Sprayers
For spraying two-component epoxy and urethane protective coatings in hazardous and
non-hazardous locations. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this
manual and all related manuals before
using the equipment. Save these instruc-
tions.
See page and 11 for Approvals, and page 15 for
Overview information.
See Technical Specifications on page 104 for
maximum working pressure.
313289W
EN

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Summary of Contents for Graco XM Series

  • Page 1 Repair-Parts ™ Plural-Component 313289W Sprayers For spraying two-component epoxy and urethane protective coatings in hazardous and non-hazardous locations. For professional use only. See page and 11 for Approvals, and page 15 for Important Safety Instructions Overview information. Read all warnings and instructions in this manual and all related manuals before See Technical Specifications on page 104 for using the equipment.

  • Page 2: Table Of Contents

    Detailed Electrical Schematic, XM Sprayer with Alternator Graco Information ......106 (page 1) ....... . 47 Detailed Electrical Schematic, XM Sprayer with Alternator (page 2) .

  • Page 3: Related Manuals

    Related Manuals Related Manuals Manuals are available at www.graco.com. Manual in Description English 312359 XM Plural-Component Sprayers Operation 313292 XM Plural-Component OEM Sprayers Instructions-Parts 311762 ® Xtreme Displacement Pumps Instructions-Parts 3A5423 XL6500 and XL3400 Air Motor Instructions-Parts 3A6110 Double Wall Stainless Steel Lined Hopper Kit Instructions-Parts 3A2954 ®...

  • Page 4: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 5 Warnings WARNING INTRINSIC SAFETY Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local regulations and the following safety requirements. • Only models with model number XM_D00, XM_N_ _, or XM_E_ _ utilizing the air-driven alternator are approved for installation in a Hazardous (explosive atmosphere) Location - see Approvals, page 11.
  • Page 6 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.

  • Page 7: Important Isocyanate (Iso) Information

    Important Isocyanate (ISO) Information Important Isocyanate (ISO) Information Isocyanates (ISO) are catalysts used in two component materials. Isocyanate Conditions Keep Components A and B Separate Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and Cross-contamination can result in cured material in atomized particulates.

  • Page 8: Moisture Sensitivity Of Isocyanates

    Important Isocyanate (ISO) Information Moisture Sensitivity of Changing Materials Isocyanates NOTICE Exposure to moisture (such as humidity) will cause ISO Changing the material types used in your equipment to partially cure, forming small, hard, abrasive crystal requires special attention to avoid equipment damage that become suspended in the fluid.

  • Page 9: Models

    (XM); 5200 psi pump set with pump filters (1); wall power supply, no heaters, no junction box, and is not approved for hazardous areas (L). NOTE: Some configurations in the following matrix cannot be built. Consult with distributor or Graco representative. To order replacement parts, see Parts section the XM Plural-Component Sprayer Repair-Parts manual 313289. The digits in the matrix do not correspond to the Ref.
  • Page 10 Models Table 3: Non-Hazardous Locations (No Top Level Sprayer approval - individual component approvals listed in Component Level Approvals, page 12) First Two Third Digit Fourth Digit Fifth Digit Sixth Digit Digits Viscon HF Fluid Control Power Junction Box Feed System Heaters Pump Intrinsically...

  • Page 11: Approvals

    Approvals Approvals Table 4: Top Level Sprayer Approvals Sprayer Top Level Approvals Model II 2 G Ex ib pxb IIA T3 Gb Tamb = 0°C to 54°C FM09ATEX0015X XM_N_ _ Ex i, Class I, Div 1, Group D, T3. Ta = 0°C to 54°C II 2 G Ex db ib pxb IIA T3 Tamb = 0°C to 54°C FM09ATEX0015X...
  • Page 12 Approvals Table 5: Component Level Approvals Control North American European Power Location Atmosphere Approvals Non- Hazardous Non- Component Description Hazardous Hazardous Class 1 Division 1 Hazardous II 2 G FM09ATEX0015X Ex db ib pxb IIA T3 Tamb = 0°C to 54°C Intrinsically XM_D00 Safe...
  • Page 13 Approvals North American European Junction Box Location Atmosphere Approvals Hazardous Component Description Ordinary Ordinary Hazardous Class 1 Division 1 Explosion Proof   Electrical Enclosure Class 1, Division 1, Groups B, C, & D UL 1203/CSA C22.2 No. 25 & 30 26C583 480V Explosion ...
  • Page 14 Approvals North American European Feed System Location Atmosphere Approvals Hazardous Component Description Ordinary Ordinary Hazardous Class 1 Division 1 25 Gallon Stainless Steel 273117 Lined Heated Hopper Immersion 25P239*   Heaters, 480V Class 1, Division 1, Groups B, C, & D (T4) Immersion 25N577 ...

  • Page 15: Overview

    Overview Overview Usage Grounding XM plural-component sprayers can mix and spray most two-component epoxy and urethane protective coatings. When using quick-setting materials (less than 10 minute pot life) a remote mix manifold must be used. The equipment must be grounded to reduce the risk of static sparking and electric shock.

  • Page 16: Proper Lifting Of Sprayer

    Proper Lifting of Sprayer Proper Lifting of Sprayer Lift Using a Hoist Sprayer can also be lifted and moved using a hoist. Connect a bridle swing, hooking an end to each of the air motor lift rings. Hook the center ring to a hoist. See Follow instructions to avoid serious injury or damage the following figure.

  • Page 17: Pressure Relief Procedure

    Pressure Relief Procedure Pressure Relief Procedure 5. Disengage trigger lock. Follow the Pressure Relief Procedure whenever you see this symbol. TI1950a 6. Hold a metal part of the gun firmly to a grounded This equipment stays pressurized until pressure is metal pail with a splash guard in place.

  • Page 18: Flush

    Flush Flush 4. Verify that the solvent pump air regulator (CG) is at Flush Mixed Manifold, Hose, and 0 psi, then open solvent pump air control (CB). Pull Spray Gun out and slowly turn solvent pump air regulator (CG) clockwise to increase air pressure. Use lowest possible pressure.

  • Page 19: Flush Hoppers

    Flush 4. Turn the motor air pressure regulator (CD) fully Flush Hoppers counterclockwise to shut off. To avoid fire and explosion, always ground equipment and waste container. To avoid static sparking and 5. Move the recirculation lines (U) to separate injury from splashing, always flush at the lowest grounded fluid containers.
  • Page 20 Flush 13. Close the material drain (EH) and fill the hopper with solvent. 8. Select pumps to recirculate by pressing scroll through: , or 9. Turn on the main air shutoff valve (CA). Use system air regulator (CD) to slowly increase the air pressure to the pumps until they start running slowly.
  • Page 21 Flush 18. Drain the material by moving circulation lines to a waste container or using the material drain (EH). 19. Repeat steps 13-18. Change the flushing solvent until it runs clean. 20. Turn off the main air shutoff valve (CA). 313289W...

  • Page 22: Empty And Flush Entire System

    Flush Empty and Flush Entire System Procedure (new sprayer or end of job) 1. Follow Pressure Relief Procedure, page 17, and Flush Mixed Manifold, Hose, and Spray Gun procedure on page 18. Engage trigger lock. Turn main pump air regulator (CD) fully counter-clockwise to shut off.
  • Page 23 Flush 5. Open recirculation valves (AC, AD) for respective 9. Close recirculation valves (AC, AD) and open mix pump dispense side. Run pumps until the A and B manifold valves (AH, AJ). Dispense fresh solvent hoppers are empty. Salvage the material in through mix manifold valves and out gun.

  • Page 24: Park Fluid Pump Rods

    Park Fluid Pump Rods Park Fluid Pump Rods Shutdown Entire System 1. Relieve pressure. Follow Pressure Relief Follow this procedure prior to servicing equipment or Procedure, page 17. shutdown. 1. Follow Flush Mixed Manifold, Hose, and Spray Gun, page 18. 2.

  • Page 25: Cleaning Procedure

    Cleaning Procedure Cleaning Procedure 1. Ensure all equipment is grounded. Follow the Grounding procedure on page 15. 2. Ensure the area where the sprayer will be cleaned is well ventilated; and remove all ignition sources. 3. Turn off all heaters and allow equipment to cool. 4.

  • Page 26: Troubleshooting

    Troubleshooting Troubleshooting NOTE: The sprayer operates using air pressure. Many problems are caused by inadequate air supply. The inlet air pressure gauge cannot drop below 50 psi (0.35 MPa, 3.5 bar) while running. To avoid injury due to unexpected machine operation NOTE: If an error code displays, see manual XM initiated by a remote controller, disconnect the sprayer operation manual.
  • Page 27 Troubleshooting Problem Cause Solution Display not lit on system with wall No electric power. Disconnect “off” or Reset main disconnect and breaker. power supply. No green light present breaker “open.” on back of display module (204). No green lights present on display, Check for 24 Vdc on J1, pins 2 and 3, of power FCM, or USB module.
  • Page 28 Troubleshooting Problem Cause Solution Paint does not cure consistently. Ratio not set correctly. Check that correct ratio is set and set by volume. See XM sprayer operation manual. Material not mixing correctly. Test pump. Make sure mixer is clean; flush as needed.

  • Page 29: Repair

    Repair 3. Unscrew filter bowl from inlet air regulator (344). Repair 4. Remove and replace element. Filter Bowl To avoid injury due to unexpected machine operation and Element initiated by a remote controller, disconnect the customer I/O cable from the system prior to repair. This equipment stays pressurized until pressure is manually relieved.

  • Page 30: User Interface/Control Box

    Repair 5. Disconnect air tubing from solenoid manifold block User Interface/Control Box (209). NOTE: This section covers all components included in NOTE: If your sprayer is an intrinsically safe model, you the wall power supply control box option and the will need to remove the alternator air regulator from the intrinsically safe pneumatic power supply control box solenoid module.
  • Page 31 The latest software version for each system can be found at Tech Support at www.graco.com. 6. Follow steps in reverse order to install new USB module. 7. Load software. See Update USB Module Software.
  • Page 32 Software NOTE: The USB module does not need to be removed prior to replacing the FCM. 1. Remove shroud. See Remove Shroud. 2. Use software token (206). See Graco Control 1. Remove shroud. See Remove Shroud. ™ Architecture Module Programming manual for 2.
  • Page 33 NOTICE To avoid damaging circuit board, wear a grounding 8. Turn power off. strap. 9. Remove token (206). Use software token (206). See Graco Control ™ 10. Reassemble access cover (204e) and screws Architecture Module Programming manual for (204f).
  • Page 34 Repair Replace Display Battery Replace Display NOTE: Order kit 257484 for replacement. NOTICE To avoid damaging circuit board, wear a grounding strap. Do not replace battery when an explosive gas atmosphere may be present. 1. Remove shroud. See Remove Shroud. NOTICE 2.
  • Page 35 Repair 7. Remove front display panel (204d) and gasket Replace Front Panel (204g). See Replace Display, page 34, for instructions Display Cable 204d Wall Power Supply Control Components Replace Power Supply Module 1. Remove shroud. See Remove Shroud. 2. Disconnect main power. 3.
  • Page 36 Repair 8. Remove seven screws (708) to separate alternator Alternator Power Supply Control housings. Components 9. Replace turbine (704) if necessary. Lightly lubricate Alternator Module Repair turbine o-ring to ease alternator housing Alternator Repair Kit 257147 is available to replace reassembly.
  • Page 37 Repair 5. Loosen air regulator swivel fitting (276) and remove Replace Alternator Regulator from solenoid module (209). 1. Remove shroud. See Remove Shroud, page 30 2. Disconnect main power. 3. Remove four nuts (4); leave two nuts on left side of panel tight.

  • Page 38: Air Controls

    Repair Air Controls Replace System Air Regulator 1. Remove shroud. See Remove Shroud, page 30. Remove Air Control Assembly 2. Disconnect air motor air lines and system air line. 1. Remove shroud. See Remove Shroud, page 30. 3. Remove four nuts (7) from front of air control 2.
  • Page 39 Repair . 1 Air Controls 313289W...

  • Page 40: Fluid Control Assembly

    Repair 6. Remove dosing valves. See your dosing valve Fluid Control Assembly manual service and repair instructions. 7. Follow steps in reverse order to reassemble dosing valve assembly. Mix Manifold Assembly 1. Follow Pressure Relief Procedure, page 17. 2. Disconnect fluid line and solvent lines from mix Dosing Valve Assembly manifold assembly.

  • Page 41: Sensors

    Repair Sensors Temperature (RTD) Sensor 1. Close main air shutoff valve on air supply line and Replace Fluid Pressure Sensor on system. 1. Close main air shutoff valve on air supply line and 2. Relieve fluid pressure. See Pressure Relief on system.

  • Page 42: Pump Assembly

    Repair Pump Assembly 4. Disconnect air motor. a. Disconnect sensor cable, air line, and ground wire from air motor. b. Remove mounting screws (4) and washers (3) holding air motor (2) to mounting bracket. See illustration in Remove Air Motor section. Prior to servicing the pump assembly you must first remove either the entire pump assembly or the 5.
  • Page 43 Repair Remove Displacement Pump Remove Air Motor Follow these instructions for removing only the 1. Follow Pressure Relief Procedure, page 17. displacement pump; the air motor will remain installed. 2. Disconnect displacement pump from air motor. See steps 2 and 3 under Remove Displacement Pump, 1.

  • Page 44: Solvent Pump

    Repair Solvent Pump Fluid Heaters 1. Follow Pressure Relief Procedure, page 17. Wiring for explosion-proof heaters is not provided. See your Viscon HF or Viscon HP heater manual for wiring, 2. Disconnect fluid line (140) and air lines (107, 126) repair, and parts information for explosion-proof from solvent pump.

  • Page 45: Electrical Schematics

    Electrical Schematics Electrical Schematics Simplified Electrical Schematic, XM Sprayer with Alternator Control Cable, CAN Display Module, (15V783) Rear (288997) Front (255727) Cable, CAN Alternator USB MODULE 1 PSI (15V782) Module 1.5FCM Base (289899) (255728) (Min) Top (289900) Fluid Cable, CAN Control (15V778) Module...

  • Page 46: Simplified Pneumatic Schematic, Xm Sprayer With Alternator

    Electrical Schematics Simplified Pneumatic Schematic, XM Sprayer with Alternator 313289W...

  • Page 47: Detailed Electrical Schematic, Xm Sprayer With Alternator

    Electrical Schematics Detailed Electrical Schematic, XM Sprayer with Alternator (page 1) NOTE: NC indicates the wire is not connected. 313289W...
  • Page 48 Electrical Schematics Detailed Electrical Schematic, XM Sprayer with Alternator (page 2) A (Blue) B (Green) CAN_L CAN_L +V_CAN +V_CAN V_CAN_RTN V_CAN_RTN CAN_H CAN_H SHLD SHLD Harness, Stop Harness, Sart/Alram (15M976) (15M974) Switch, Switch, Start NO +SIG(ALARM) Stop NC (121618) +SIG(STOP) +SIG(START) (121619) Buzzer...

  • Page 49: Simplified Electrical Schematic, Xm Sprayer With Wall Power

    Electrical Schematics Simplified Electrical Schematic, XM Sprayer with Wall Power Control Display Module, Rear (288997) Front (255727) Power USB MODULE Supply Power Base (289899) Filter (15V747) (115306) Top (289900) Fluid Control Cable, CAN Module (255920) Pressure Pressure Transducer Transducer A Side B Side (15M669) (15M669)

  • Page 50: Simplified Pneumatic Schematic, Xm Sprayer With Wall Power

    Electrical Schematics Simplified Pneumatic Schematic, XM Sprayer with Wall Power 313289W...

  • Page 51: Detailed Electrical Schematic, Xm Sprayer With Wall Power

    Electrical Schematics Detailed Electrical Schematic, XM Sprayer with Wall Power (page 1) NOTE: NC indicates the wire is not connected. See your Operation manual for power connection instructions. 313289W...

  • Page 52: Detailed Electrical Schematic, Xm Sprayer With Wall Power

    Electrical Schematics Detailed Electrical Schematic, XM Sprayer with Wall Power (page 2) A (Blue) B (Green) CAN_L CAN_L +V_CAN +V_CAN V_CAN_RTN V_CAN_RTN CAN_H CAN_H SHLD SHLD Harness, Stop Harness, Sart/Alram (15M976) (15M974) Switch, Switch, Start NO +SIG(ALARM) Stop NC (121618) +SIG(STOP) +SIG(START) (121619)

  • Page 53: Junction Box Wiring Schematics

    Junction Box Wiring Schematics Junction Box Wiring Schematics Non-Hazardous Location 240V and 480V Viscon Water Heated Hose Junction box: 26C580, 26C582 HOSE HEATER FLUID FLUID HEATER A HEATER B HOPPER HOPPER HEATER B HEATER A BLACK BLACK WHITE BLACK GREEN GREEN WHITE WHITE...
  • Page 54 Junction Box Wiring Schematics Non-Hazardous Location 240V Electric Heated Hose Junction box: 26C899 FLUID FLUID HEATER A HEATER B HOPPER HOPPER HEATER B HEATER A WHITE BLACK GREEN WHITE WHITE HOPPER HEATER A BLACK BLACK BLACK WHITE GREEN GREEN BLACK BLACK WHITE WHITE...

  • Page 55: Hose

    Junction Box Wiring Schematics Non-Hazardous Location 480V Electric Heated Hose Junction box: 26C904 FLUID FLUID HEATER A HEATER B HOPPER HOPPER HEATER B HEATER A Electric Heated Hose Splice Box WHITE BLACK GREEN Transformer WHITE WHITE HOPPER HEATER A BLACK BLACK WHITE BLACK...

  • Page 56: Hazardous Location 240V And 480V Viscon Water Heated Hose

    Junction Box Wiring Schematics Hazardous Location 240V and 480V Viscon Water Heated Hose Junction box: 26C581, 26C583 HOSE HEATER FLUID FLUID HEATER A HEATER B HOPPER HOPPER HEATER B HEATER A BLACK BLACK WHITE BLACK GREEN GREEN WHITE WHITE WHITE WHITE HOSE HEATER HOPPER HEATER A...

  • Page 57: Hazardous Location 240V Electric Heated Hose

    Junction Box Wiring Schematics Hazardous Location 240V Electric Heated Hose Junction box: 26C905 FLUID FLUID HEATER A HEATER B HOPPER HOPPER HEATER B HEATER A Electric Heated WHITE BLACK Hose Splice Box GREEN WHITE WHITE HOPPER HEATER A BLACK BLACK WHITE BLACK GREEN...

  • Page 58: Hazardous Location 480V Electric Heated Hose

    Junction Box Wiring Schematics Hazardous Location 480V Electric Heated Hose Junction box: 26C906 FLUID FLUID HEATER A HEATER B HOPPER HOPPER HEATER B HEATER A WHITE BLACK GREEN WHITE Transformer WHITE HOPPER HEATER A BLACK BLACK BLACK WHITE GREEN GREEN BLACK BLACK WHITE...

  • Page 59: Parts

    Parts Parts Parts Varying by Model See Models on page 9 for components equipped on your system. Non-Hazardous Location Hazardous Location Primary Fluid Heaters Junction Box (see your (Ref. numbers 800-899): Junction Box (see your junction Box manual). See Primary Fluid Heater Parts, page 90. junction Box manual).
  • Page 60 Parts XM_ L _ _ Parts Varying by Top-Level Part Number See Models, page 9, for components equipped on your system. Models Part Description For additional information, refer to: XM1L00 XM1A00 SYSTEM, XM50, WP XM1_ _ _ Models page 78 XM1A00 SYSTEM, XM50, WP, 10 XM1_ _ _ Models page 78...
  • Page 61 Parts XM_ M _ _ Parts Varying by Top-Level Part Number See Models, page 9, for components equipped on your system. Model Part Description For additional information, refer to: XM1A00 SYSTEM, XM50, BF, WP XM1_ _ _ Models, page 78 XM1M00 26C580 JUNCTION BOX, standard, 240V...
  • Page 62 Parts Model Part Description For additional information, refer to: XM5A00 SYSTEM, XM50, BF, R, WP XM5_ _ _ Models, page 80 26C580 JUNCTION BOX, standard, 240 V Junction Box manual XM5M20 - - - HEATER, standard, 240 V Primary Fluid Heater Parts, page 90 - - - HOPPER, 25 gallon, ss lined, 240 V 25-Gallon Hopper Parts, page 91...
  • Page 63 Parts XM_ H _ _ Parts Varying by Top-Level Part Number See Models, page 9, for components equipped on your system. Model Part Description For additional information, refer to: XM1_ _ _ Models, page 78 XM1A00 SYSTEM, XM50, BF, WP Junction Box manual XM1H00 26C582...
  • Page 64 Parts Model Part Description For additional information, refer to: XM5_ _ _ Models, page 80 XM5A00 SYSTEM, XM50BF, R, WP Junction Box manual 26C582 JUNCTION BOX, standard, 480 V XM5H20 Primary Fluid Heater Parts, page 90 - - - HEATER, standard, 480 V 25-Gallon Hopper Parts, page 91 - - - HOPPER, 25 gallon, ss lined, 480 V...
  • Page 65 Parts XM_ N _ _ Parts Varying by Top-Level Part Number See Models, page 9, for components equipped on your system. Model Part Description For additional information, refer to: XM1_ _ _ Models, page 78 XM1N00 XM1D00 SYSTEM, XM50, BF, IS XM1_ _ _ Models, page 78 XM1D00 SYSTEM, XM50, BF, IS...
  • Page 66 Parts XM_ P _ _ Parts Varying by Top-Level Part Number See Models, page 9, for components equipped on your system. Model Part Description For additional information, refer to: XM1_ _ _ Models, page 78 XM1D00 SYSTEM, XM50, BF, IS XM1P00 Primary Fluid Heater Parts, page 90 - - -...
  • Page 67 Parts Model Part Description For additional information, refer to: XM7_ _ _ Models, page 81 XM7D00 SYSTEM, XM70, BF, R, IS Primary Fluid Heater Parts, page 90 XM7P0W - - - HEATER, haz-ex, 240 V Water-Jacketed Heated Hose, page 93 - - - HOSE, heated, wat, 240V-H XM7_ _ _ Models, page 81...
  • Page 68 Parts XM_ F _ _ Parts Varying by Top-Level Part Number See Models, page 9, for components equipped on your system. Model Part Description For additional information, refer to: XM1_ _ _ Models, page 78 XM1D00 SYSTEM, XM50, BF, IS XM1F00 Primary Fluid Heater Parts, page 90 273114...
  • Page 69 Parts Model Part Description For additional information, refer to: XM7_ _ _ Models, page 81 XM7D00 SYSTEM, XM70, BF, R, IS Primary Fluid Heater Parts, page 90 XM7F0E - - - HEATER, haz-ex, 480 V Heated Hose manual - - - HOSE, heated, electric, 480 V-H XM7_ _ _ Models, page 81 XM7D00...
  • Page 70 Parts XM_ J_ _ Parts Varying by Top-Level Part Number See Models, page 9, for components equipped on your system. Model Part Description For additional information, refer to: XM1_ _ _ Models, page 78 XM1D00 SYSTEM, XM50, BF, IS Junction Box manual XM1J00 26C581 JUNCTION BOX, haz-ex, 240 V...
  • Page 71 Parts Model Part Description For additional information, refer to: XM5_ _ _ Models, page 80 XM5D00 SYSTEM, XM50, BF, R, IS Junction Box manual 26C581 JUNCTION BOX, haz-ex, 240 V XM5J20 Primary Fluid Heater Parts, page 90 - - - HEATER, haz-ex, 240 V 25-Gallon Hopper Parts, page 91 - - -...
  • Page 72 Parts XM_ K _ _ Parts Varying by Top-Level Part Number See Models, page 9, for components equipped on your system. Model Part Description For additional information, refer to: XM1_ _ _ Models, page 78 XM1D00 SYSTEM, XM50, BF, IS Junction Box manual XM1K00 26C583...
  • Page 73 Parts Model Part Description For additional information, refer to: XM5_ _ _ Models, page 80 XM5D00 SYSTEM, XM50, BF, R, IS Junction Box manual 26C583 JUNCTION BOX, haz-ex, 480 V XM5K20 Primary Fluid Heater Parts, page 90 - - - HEATER, haz-EX, 480 V 25-Gallon Hopper Parts, page 91 - - -...

  • Page 74: Xm Plural-Component Sprayers Common Parts

    Parts XM Plural-Component Sprayers Common Parts (attaches to 325) Models 60, 61 313289W...
  • Page 75 Parts 17, 19, 20 66 or 67 88 85 Models 313289W...
  • Page 76 Parts 313289W...

  • Page 77: Common Parts

    Parts Common Parts Ref. Part Description Qty. Ref. Part Description Qty. 262478 HOUSING, mixer - - - FRAME 61‡ 248927 KIT, mixer, element; pack of 25 XL65D2 MOTOR, 6500, de-icing; see 150287 COUPLING; 1/4-18 npsm x 3/8-18 English manual 3A5523 26C331 HOUSING, assy., linear sensor;...

  • Page 78: Parts Varying By Pump Set

    Parts Parts Varying by Pump Set See Models, page 9, to determine which pump set is equipped on your system. XM1_ _ _ Models XM Plural Component Sprayer Models Ref. Part Description XM1A00 XM1D00 117623 NUT, cap L250C4 LOWER, A side; see English manual 311762 L250C3 LOWER, A side (without filter);...
  • Page 79 Parts XM3_ _ _ Models XM Plural Component Sprayer Models Ref. Part Description XM3A00 XM3D00 117623 NUT, cap L180C4 LOWER, A side; see English manual 311762 L180C3 LOWER, A side (without filter); see English manual 311762 L145C4 LOWER, B side; see English manual 311762 L145C3 LOWER, B side (without filter);...
  • Page 80 Parts XM5_ _ _ Models XM-50 Plural Component Sprayer Models Ref. Part Description XM5A00 XM5D00 117623 NUT, cap L250C4 LOWER, A side; see English manual 311762 L250C3 LOWER, A side; see English manual 311762 L220C4 LOWER, B side; see English manual 311762 L220C3 LOWER, B side;...
  • Page 81 Parts XM7_ _ _ Models XM-50 Plural Component Sprayer Models Ref. Part Description XM7A00 XM7D00 117623 NUT, cap L180C4 LOWER, A side; see English manual 311762 L180C3 LOWER, A side; see English manual 311762 L145C4 LOWER, B side; see English manual 311762 L145C3 LOWER, B side;...

  • Page 82: Control Box (255771) Parts

    Parts Control Box (255771) Parts Air Power and Electric Power Versions 204e 204b 204f 232 238 204h 204c 204g 204a, 204d 224, 225 219c 313289W...
  • Page 83 Parts Control Box (255771) Parts List Ref. Part Description Qty. Ref. Part Description Qty. 15B090 WIRE, grounding, door - - - BOX, control - - - - - WASHER, lock, external - - - LABEL, control display 15R343 CLAMP, ground, electrical 203†...

  • Page 84: Control Box Power Supply Options

    Parts Control Box Power Supply Options Alternator Assembly Ref. Part Description Qty. 15B090 WIRE, grounding, door 262, 263 100284 NUT, hex 102063 WASHER, lock; carbon steel 110637 SCREW, machine pan head 264‡ C12508 TUBING, round; nylon; 5.0 ft 255728 ALTERNATOR, module; see page 15V778 CABLE, CAN, IS, female B/female B;...
  • Page 85 Parts Wall Power Supply Assembly Ref. Part Description Qty. 15B090 WIRE, grounding, door 102063 WASHER, lock; carbon steel 110637 SCREW, machine pan head 15V778 CABLE, CAN, IS, female B/female B; 20 in. 15V747 POWER SUPPLY; 24V, 2.5A, 115306 FILTER, power supply 272...

  • Page 86: Air Controls Module (26C688) Parts

    Parts Air Controls Module (26C688) Parts Ref. Part Description Qty. Ref. Part Description Qty. 18B073 LABEL, control, air, xm-skid - - - - - BRACKET, air controls 116513 REGULATOR, air 132186 REGULATOR, 1 in. 121424 GAUGE, pressure, panel mount, 18B018 MANIFOLD, air, 1 in. m x 1 in. m, 1.5 in.

  • Page 87: Fluid Control Assembly Parts

    Parts Fluid Control Assembly Parts Ref. 338 Ref. 125  See your Dosing Valve manual for more information. Ref. Part Description Qty.  See your Xtreme Displacement Pump manual for 501 255478 VALVE, dosing more information. Repair kit 245145 is available for 502...

  • Page 88: Air Inlet Manifold (26C689) Parts

    Parts Air Inlet Manifold (26C689) Parts Ref. Part Description Qty. 16T236 FILTER, air, 1-1/4, auto chain 601a 106204 FILTER ELEMENT C19668 BUSHING, 1-1/4 x 1 npt carbon 110300 FITTING, elbow, street, pipe 158585 FITTING, nipple 18B021 MANIFOLD, air distribution 113163 VALVE, ball, vented 160022 FITTING, swivel...

  • Page 89: Alternator Module (255728) Parts

    Parts Alternator Module (255728) Parts r_255278_313289a Ref. Part Description Qty. - - - HOUSING, upper and lower - - - GASKET, stacked, internal - - - GASKET, housing 257147 TURBINE - - - BOARD, assy. 122161 FITTING, air 707 15R337 LABEL, warning 114380 SCREW, cap, socket head 709...

  • Page 90: Primary Fluid Heater Parts

    Parts Primary Fluid Heater Parts DOSING VALVE INLET PUMP OUTLET PUMP OUTLET PUMP OUTLET PUMP OUTLET BLACK BLACK GREEN WHITE WHITE Qty. 240V 480V Ref. Part Description Standard Hazardous Standard Hazardous 15M987 FITTING, elbow, 60 degree H75003 HOSE, cpld, 7250 psi, 0.5 ID, 3 ft H75002 HOSE, cpld, 7250 psi, 0.5 ID, 2 ft C19681...

  • Page 91: 25-Gallon Hopper Parts

    Parts 25-Gallon Hopper Parts BLACK BLACK GREEN WHITE WHITE HOPPER HEATER Qty. 240V 480V Ref. Part Description 26C549 BASE, hopper stand 902* 26C482 HOPPER, XPS 26C279 HOPPER, XPS, 480V - - - - - SCREW, cap, flng hd 112731 NUT, hex, flanged, 1/2-13 - - - - - BRACKET, accessory, rear, XM - - - - -...

  • Page 92: 10-Gallon Hopper Parts

    Parts 10-Gallon Hopper Parts Ref. Part Description Qty. 126939 FITTING, elbow, 90 degree, female, reducing 113864 UNION, swivel, 1 1/2 npt 121441 FITTING, nipple, hex, 1 1/2 npt 121440 VALVE, ball, 1 1/2 npt 17E114 HOPPER, weldment, Xtreme 17G707 BRACKET, hopper, XM 256252 BRACKET, hopper, b-mt, upper, painted 111192 SCREW, hex hd, flanged...

  • Page 93: Water-Jacketed Heated Hose

    Parts Water-Jacketed Heated Hose 1411 1401w 1401k 1401h 1401e 1401f 1408 1401a 1412 1401d 1401b 1402 1401 1407 1409 1401g 1410 1403 1401t 1405 1401p 1401n 1401m 1401z 1413 1414 1406 1404 Ref. Part Description Qty. Ref. Part Description Qty. 1401 - - - - - PUMP, XP-HF, htd-hose-re-circ...

  • Page 94: Repair And Spare Parts Reference

    Parts Repair and Spare Parts Reference Ref. Part Description Qty. Part of Assembly Motor XL65D2 Motor w/linear transducer Linear sensor 26C331 Motor Mixer housing, no mixer; 1/2 in. ID, 3/8 nptm 262478 System Mixer sticks; 1/2 in. x 12 element, package of 25 248927 System XTR spray gun;...
  • Page 95 Parts Ref. Part Description Qty. Part of Assembly Strainer o-ring; PTFE, -113, strainer restrainer 508e 121410 Mix manifold Strainer tool (push in 121410 o-ring + shut-off u-cup) 508f 15T630 Mix manifold Flush valve, ball; 1/4 npt(m) PTFE 214037 Mix manifold Main air filter, element (fits 3/4 npt air filters) 604a 106204...

  • Page 96: Accessories And Kits

    Accessories and Kits Accessories and Kits 7-Gallon Hopper and Bracket Kit, 256260 (Green) 24N011 (Blue) Not all accessories and kits are approved for use in One 7-gallon hopper and mounting brackets. Mounts to hazardous locations. Refer to the specific accessory the side or back of an XM sprayer.
  • Page 97 Accessories and Kits Electric Heated Hose Power Supply Kit, Alternator Conversion Kit, 256991 256876 For converting an XM sprayer from wall power supply to intrinsically safe alternator power supply. See your For monitoring and controlling fluid temperature in alternator conversion kit manual for more information. low-voltage heated hoses.

  • Page 98: Dimensions

    Dimensions Dimensions XM System Dimensions without Hoppers (Non-Hazardous Locations) Ref. Dimensions 39.5 in. 100.3 cm 36.0 in. 91.4 cm 72.5 in. 184.1 cm 38.0 in. 96.5 cm 313289W...

  • Page 99: Xm System Dimensions Without Hoppers (Hazardous Locations)

    Dimensions XM System Dimensions without Hoppers (Hazardous Locations) Ref. Dimensions 39.5 in. 100.3 cm 36.0 in. 91.4 cm 79.0 in. 200.6 cm 38.0 in. 96.5 cm 313289W...

  • Page 100: 10-Gallon Rear Mount Steel Tank

    Dimensions 10-Gallon Rear Mount Steel Tank Non-Hazardous Locations Hazardous Locations Dimensions Ref. Non-Hazardous Locations Hazardous Locations 47.5 in. (120.6 cm) 47.5 in. (120.6 cm) 36.0 in. (91.4 cm) 36.0 in. (91.4 cm) 38.5 in. (97.7 cm) 43.5 in. (110.4 cm) 38.0 in.

  • Page 101: 25-Gallon Rear Mount Steel Tank

    Dimensions 25-Gallon Rear Mount Steel Tank Non-Hazardous Locations Hazardous Locations Dimensions Ref. Non-Hazardous Locations Hazardous Locations 72.5 in. (184.1 cm) 72.5 in. (184.1 cm) 72.5 in. (184.1 cm) 79.0 in. (200.6 cm) 50.75 in. (128.9 cm) 50.75 in. (128.9 cm) 38.5 in.

  • Page 102: System Dimensions With Hoppers

    Dimensions System Dimensions with Hoppers Two 20-Gallon Hoppers Side Mounted 72.5 in. (184.2 cm) 43.1 in. (109.5 cm) 98.6 in. (255.4 cm) 54.0 in. (137.2 cm) 49.7 in. Two 20-Gallon Hoppers (126.2 cm) Rear Mounted (Top View) 62.8 in. (159.5 cm) 38.5 in.

  • Page 103: System Dimensions With Hoppers

    Dimensions System Dimensions with Hoppers One 20-Gallon Hopper and One 7-Gallon Hopper 72.5 in. (184.2 cm) 70.0 in. (178.8 cm) 43.1 in. (109.4 cm) 33.4 in. (84.8 cm) 79.1 in. (200.9 cm) Two 7-Gallon Hoppers 70.0 in. (178.8 cm) 33.4 in. (84.8 cm) 59.7 in.

  • Page 104: Technical Specifications

    Technical Specifications Technical Specifications XM Plural-Component Sprayers Metric Mixed ratio range 1:1–10:1 (in 0.1 increments) Ratio tolerance range (before alarm) +/- 5% 200-20,000 cps (heavier viscosities can be mixed using heat, Fluid Viscosity Range† circulation, and/or pressure feeding) Fluid filtration, standard on pump outlets* 60 mesh 238 micron 40 micron main filter, 5 micron control air filter;...

  • Page 105: California Proposition 65

    Technical Specifications XM Plural-Component Sprayers Metric Pollution degree Installation category Wetted Parts Suction tubes Aluminum Flush pump Carbide, PTFE, stainless steel, UHMWPE Hoses Nylon Carbon steel, alloy steel, 303, 440, 17-ph grades stainless steel, Pumps (A and B) zinc and nickel plating, dectile iron, tungsten carbide, PTFE Metering valves Carbon steel, nickel plating, carbide, polyethylene, leather Carbon steel, nickel plating, carbide, 302 stainless steel, PTFE,...

  • Page 106: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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