Graco XM Series Instructions Manual
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Graco XM Series Instructions Manual

Graco XM Series Instructions Manual

Plural-component oem sprayer
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Instructions
™
XM
Plural-Component
OEM Sprayer
For spraying two-component epoxy and urethane protective coatings
in non-hazardous locations.
For professional use only.
Important Safety Instructions
Read all warnings and instructions in this
manual and in related manuals before using
the equipment. Save all instructions.
See page 9 for model information.
See page 26 for maximum working pressure.
For patent information, see www.graco.com/patents
313292K
EN

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Summary of Contents for Graco XM Series

  • Page 1 Important Safety Instructions Read all warnings and instructions in this manual and in related manuals before using the equipment. Save all instructions. See page 9 for model information. See page 26 for maximum working pressure. For patent information, see www.graco.com/patents...

  • Page 2: Table Of Contents

    Graco Standard Warranty ....30 Graco Information ......30...

  • Page 3: Related Manuals

    Related Manuals Related Manuals Manuals are available at www.graco.com. Component Manuals in U.S. English: Manual Description 312359 XM Plural-Component Sprayers, Operation 313289 XM Plural-Component Sprayers, Repair-Parts 311762 ® Xtreme Displacement Pumps, Instructions-Parts 3A5423 XL6500 and XL3400 Air Motors, Instructions-Parts 3A6110...

  • Page 4: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 5 Warnings WARNING SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not spray without tip guard and trigger guard installed.
  • Page 6 Warnings WARNING TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled or swallowed. • Read Safety Data Sheets (SDSs) for handling instructions and to know the specific hazards of the fluids you are using, including the effects of long-term exposure.

  • Page 7: Important Isocyanate (Iso) Information

    Important Isocyanate (ISO) Information Important Isocyanate (ISO) Information Isocyanates (ISO) are catalysts used in two component materials. Isocyanate Conditions Keep Components A and B Separate Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and Cross-contamination can result in cured material in atomized particulates.

  • Page 8: Moisture Sensitivity Of Isocyanates

    Important Isocyanate (ISO) Information Moisture Sensitivity of Changing Materials Isocyanates NOTICE Exposure to moisture (such as humidity) will cause ISO Changing the material types used in your equipment to partially cure, forming small, hard, abrasive crystal requires special attention to avoid equipment damage that become suspended in the fluid.

  • Page 9: Models

    Models Models XM OEM sprayers are not approved for use in hazardous locations. Use the following matrix to define the construction of the sprayer, based on the six characters of the Part Number. For example, Part XMEA00 represents an XM Plural-Component OEM sprayer (XM); 5200 psi pump set with pump filters (E);...

  • Page 10: Overview

    Overview Overview Usage XM plural-component sprayers can mix and spray most two-component epoxy and urethane protective coatings. When using quick-setting materials (less than 10 minute pot life) a remote mix manifold must be used. The XM sprayer operates using compressed air pressure.

  • Page 11: Component Identification

    Component Identification Component Identification . 1: Typical OEM Sprayer Components Key: Pump Assembly Fluid Control Assembly (see Fluid Control Assembly, page 12) Control Box User Interface Display (see User Interface Display, page 15) Air Controls (see Air Controls, page 13) Air Inlet Manifold Assembly 68 Air Line 69 Air Line...
  • Page 12 Component Identification Fluid Control Assembly . 2: Fluid Control Assembly AA Dosing Valve A AB Dosing Valve B AC Recirculation Valve A AD Recirculation Valve B AE Sampling Valve A AF Sampling Valve B AG Restriction Valve AH Mix Manifold Shutoff / Check Valve A AJ Mix Manifold Shutoff / Check Valve B AK Solvent Shutoff Valve AL Pressure Sensor (hidden)
  • Page 13 Component Identification Air Controls r_XM1A00_312359_313289_14A . 3: Air Controls CA Main Pump and Air On/Off Control CB Solvent Pump Air On/Off Control CC Inlet Air Pressure Gauge CD Main Pump Air Regulator CE Main Pump Air Regulator Gauge CF Solvent Pump Air Gauge CG Solvent Pump Air Regulator 313292K...
  • Page 14 Component Identification User Interface ti13365a . 4: User Interface Buttons LEDs There are four types of LEDs on the display. Ref. Button Function Display Use to view GCA display. Ratio, Mode Screen Selection, Error Conditions, Totalizers, Ref. LED Function System Information. Blue Dosing valve active Start...
  • Page 15 Component Identification User Interface Display NOTE: For details regarding the user interface display, see your XM Plural-Component Sprayer operation manual. Main Display Screen Components The following figure calls out the navigational, status, and general informational components of each display screen. Current Date and Time Remaining Pot Life Time Current Status Bar...

  • Page 16: Pressure Relief Procedure

    Pressure Relief Procedure Pressure Relief Procedure 6. Hold a metal part of the gun firmly to a grounded Follow the Pressure Relief Procedure metal pail with a splash guard in place. Trigger gun whenever you see this symbol. to relieve pressure in material hoses. This equipment stays pressurized until pressure is manually relieved.

  • Page 17: Flush

    Flush 4. Verify that the solvent pump air regulator (CG) is at Flush 0 psi, then open solvent pump air control (CB). Pull out and slowly turn solvent pump air regulator (CG) clockwise to increase air pressure. Use lowest Flush Mixed Manifold, Hose, and possible pressure.

  • Page 18: Installation And Setup

    Installation and Setup Installation and Setup Connect Air Hoses • Connect air hose (12) between the air inlet manifold See Dimensions, page 26, to aid in component and the air controls assembly. See (12c). installation. • Connect air hose (12) between air controls assembly and both air motors.

  • Page 19: Connect Sensor Cables

    Operation Connect Sensor Cables Operation Connect the pressure and temperature sensor cables For operation instructions, see your XM (supplied with fluid control assembly [B]) to the fluid Plural-Component Sprayer Operation manual. control module. Fluid Repair Control Module For maintenance, troubleshooting, and repair instructions, see your XM Plural-Component Sprayer Repair-Parts manual.

  • Page 20: Parts

    Parts Parts (FRONT VIEW) (REAR VIEW) (REAR VIEW) (FRONT VIEW) 313292K...
  • Page 21 Parts XM_D00 Systems Only XM_A00 Systems Only 313292K...

  • Page 22: Xma_00 And Xmb_00 Parts

    Parts XMA_00 and XMB_00 Parts Ref. Part Description Qty. 62 15J916 HANDLE, blue Reference numbers not listed are not included with 63 117623 NUT, cap; 3/8-16 unc XMA_00 and XMB_00 systems. 64 262522 CARRIAGE 111801 SCREW, cap, hex hd Ref. Part Description Qty.

  • Page 23: Xme_00 And Xmf_00 Parts

    Parts XME_00 and XMF_00 Parts Ref. Part Description Qty. 29 15V779 CABLE, I.S. CAN, Reference numbers not listed are not included with female/female; 34 in. XME_00 and XMF_00 systems. 257150 ROD, tie 101712 NUT, lock; 5/8 in. - 11 unc Ref.

  • Page 24: Xmg_00 And Xmh_00 Parts

    Parts XMG_00 and XMH_00 Parts Ref. Part Description Qty. 29 15V779 CABLE, I.S. CAN, female/female; Reference numbers not listed are not included with 34 in. XMG_00 and XMH_00 systems. 257150 ROD, tie 101712 NUT, lock; 5/8 in. - 11 unc Ref.

  • Page 25: Accessories And Kits

    Accessories and Kits Accessories and Kits Desiccant Dryer Kit, 256512 For use with 20-gallon hoppers. See your desiccant dryer kit manual for more information. Lower Strainer and Valve Kit, 256653 For straining material from a feed pump to an XM Not all accessories and kits are approved for use in sprayer fluid inlet.

  • Page 26: Dimensions

    Dimensions Dimensions Fluid Control Assembly Dosing Valve Assembly 1.44 in. (3.7 cm) 4 X 5/16-18 UNC 2B 1.44 in. (3.7 cm) Mix Manifold Assembly 6.38 in. (16.3 cm) 1.44 in. 1.44 in. (3.7 cm) (3.7 cm) 1.44 in. (3.7 cm) 8 X 5/16-18 UNC 2B 4.94 in.
  • Page 27 Dimensions 15.25 in. (38.7 cm) 6.94 in. (17.6 cm) Control Box Assembly 10.0 in. 15.0 in. (25.4 cm) (38.1 cm) 19.0 in. 4 X FULL R .500 (48.3 cm) r_xma000_313292_7a Air Control Assembly 313292K...

  • Page 28: Technical Specifications

    Technical Specifications Technical Specifications XM Plural-Component OEM Sprayer Metric Mixed ratio range 1:1-10:1 (in 0.1 increments) Ratio tolerance range +/- 5% Flow rates Minimum* 1 qt./min. 0.95 liter/min. Maximum 3 gal./min. 11.4 liter/min. Fluid viscosity range 200-20,000 cps (heavier viscosities can be mixed using heat, circulation, and/or pressure feeding) Fluid filtration 60 mesh, (238 micron) standard on pump outlets...
  • Page 29 Technical Specifications XM Plural-Component OEM Sprayer Metric Wetted Parts Suction tubes aluminum Hoses nylon Pumps (A and B) carbon steel, alloy steel, 303, 440, 17-ph grades stainless steel, zinc and nickel plating, ductile iron, tungsten carbide, PTFE, leather carbon steel, nickel plating, carbide, polyethylene, leather Metering valves carbon steel, nickel plating, carbide, 302 stainless steel Manifold...

  • Page 30: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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