BodyCraft EXP Series Owner's Manual

BodyCraft EXP Series Owner's Manual

Dual lat / row (dlr)
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Dual Lat / Row (DLR)
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Base Serial Number: _ _ _ _ _ _ _ _ _ _ _ _ _
Purchased Date: ___ / ___ / ______
Dealer's Name:__________________________
Please register your products at:
https://www.bodycraft.com/product-registration/
Owner's Manual
DLR_OM v1.2
1

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Summary of Contents for BodyCraft EXP Series

  • Page 1 App and point it at the QR Code Base Serial Number: _ _ _ _ _ _ _ _ _ _ _ _ _ Purchased Date: ___ / ___ / ______ Dealer’s Name:__________________________ Please register your products at: https://www.bodycraft.com/product-registration/ Owner’s Manual DLR_OM v1.2...
  • Page 2 Thank you for selecting BODYCRAFT. Your choice reflects a wise investment in you and your facility. We hope you use it for many healthy years! BODYCRAFT offers a complete array of high-quality fitness equipment. Please refer to our website www.bodycraft.com to view more ways to enhance your lifestyle.
  • Page 3: Table Of Contents

    Table of Contents, Dual Lat / Row (DLR) NOTE: When you have downloaded the Owner’s Manual into a PDF reader, go directly to the desired page by touching any BLUE line in this Table of Contents. Page Product Safety Information Product Safety ……………………………………………………………...
  • Page 4: Product Safety

    It is imperative that you retain this Assembly Instructions and be sure all warning labels are legible and intact. Replacement Assembly Instructions and labels are available from BODYCRAFT. If you are unsure about the proper use of the BODYCRAFT strength machine call your local BODYCRAFT dealer or our Customer Service Department. Contact BODYCRAFT at 800-990-5556 or support@bodycraft.com...
  • Page 5: Important Notes, Recommended Tools & Cleaners

    Important Notes, Recommended Tools & Cleaners, Dual Lat / Row (DLR) Important Notes and Tips: Before assembly, read all instructions thoroughly and preview diagrams to help make the installation easier. 2. Make sure all parts are accounted for and in proper condition before beginning assembly. See the parts list.
  • Page 6: Warning Labels, Maintenance Schedule - Details

    Warning Labels, Maintenance Schedule & Serial Number, Dual Lat / Row (DLR) Carefully read ALL warning, caution & maintenance schedule labels (82) (88) (83) (89) (92) (84) (86) (91) (94) (87) (95) (85) NOTE: Labels are not to scale...
  • Page 7: Warning Labels, Maintenance Schedule - Placements

    Warning Labels, Maintenance Schedule & Serial Number Placement, DLR 1 of 2 NOTE: Parts & Carefully read ALL warning, Labels are not caution & maintenance to scale schedule labels...
  • Page 8 Warning Labels, Maintenance Schedule & Serial Number Placement, DLR 2 of 2 NOTE: Parts & Labels are not to scale Carefully read ALL warning, caution & maintenance schedule labels...
  • Page 9: Machine Dimensions & Recommended Training Area

    Machine Dimensions & Recommended Training Area, DLR...
  • Page 10: Assembly Parts & Hardware List

    Assembly Parts, Dual Lat / Row (DLR) 1 of 2 Part # Assembly Parts List DLR-001-ASM Frame, Weight Stack - Assembly DLR-002-ASM Frame, Front Upright - Assembly DLR-003-ASM Frame, Main - Assembly Frame, Support Stabilizer, Side - DLR-004-ASM Assembly Frame, Foot Plate, Left - DLR-005L-ASM Assembly Frame, Foot Plate, Right -...
  • Page 11 Assembly Parts, Dual Lat / Row (DLR) 2 of 2 NOTE: For a complete service parts list, please refer to the detailed parts list & exploded view …………………………………….at the rear of this manual. Part # Assembly Parts List Cable, Low Row, 188-7/8" DLR-025-ASM (4,797mm) L - Assembly Cable, Lat Pulldown,...
  • Page 12: Shipping Boxes Dims & What's Inside

    CWP15(5) Size: 13'' L x 6'' W x 6'' H ea. (310mm L x 130mm W x 140mm H) BODYCRAFT reserves the right to make improvements at any time which may affect color, parts, materials, size, weight, or any other aspect.
  • Page 13: Product Assembly

    Product Assembly, Preassembly Tips, Dual Lat / Mid Row (DLR) PREASSEMBLY TIP #1 – “Stage Right”. During the assembly process we will be stating Right, Left, Front, Back, Top, or Bottom. These all are in the perspective of the user in the machine with feet on the ground. See below images as examples.
  • Page 14: Step 1 - Step 9

    Product Assembly, Dual Lat / Row (DLR) TEP 1: Install Main Frame to the Weight Stack Frame Please Hand Tighten All Nuts & Bolts Until STEP 5 Part # Assembly Parts & Hardware List DLR-001-ASM Frame, Weight Stack - Assembly DLR-003-ASM Frame, Main - Assembly View Keys...
  • Page 15 Product Assembly, Dual Lat / Row (DLR) TEP 2a: Install Front Upright Frame & Lat Bar Holder Please Hand Tighten All Nuts & Bolts Until STEP 5 TIP: Recommend two people doing the STEP 2 install, with one using a Step ladder.
  • Page 16 Product Assembly, Dual Lat / Row (DLR) TEP 3a: Install Support Stabilizer Frames TEP 3b: Install Lt & Rt Foot Plate Frames Please Hand Tighten All Nuts & Bolts Until STEP 5 Part # Assembly Parts List DLR-004-ASM Frame, Support Stabilizer, Side - Assembly DLR-005L-ASM Frame, Foot Plate, Left - Assembly The Longer Bolts...
  • Page 17 Product Assembly, Dual Lat / Row (DLR) TEP 4a: Install & Lube Guide Rods, Stack Spacers, Rubber Cushions, Weight Plates & Top Plate Part # Assembly Parts & Hardware List Guide Rod for Weight Stack, 0.75" OD × Standard 200 lb stack use the following: DLR-008 76.2”...
  • Page 18 Product Assembly, Weight Stack Stickers Installation, Dual Lat / Row (DLR) TEP 4b: Clean Weight Stack IMPORTANT: Before installing the weight stack stickers, it is important to let the weight plates acclimate to room temperature. Clean Top Plate & Weight Plates front surface with: MINIMUM 65 DEGREES &...
  • Page 19 Product Assembly, Dual Lat / Row (DLR) TEP 5a: “Torque Time” on ALL Frame & Top Pulley Nuts & Bolts from STEP 1 - STEP 4c NOTE: These recommended torque Example of being specs should be followed for correct overtightened not using the assembly and safe operation of this recommended...
  • Page 20 Product Assembly, Dual Lat / Row (DLR) TEP 5b: Continue“Torque Time” on ALL Frame & Top Pulley Nuts & Bolts from STEPS 1 - 4c Tighten all 3/8” Bolts (for the Pulley) to the recommended torque specs of 17 ft-lbs (+/- 2 lbs). Recommended Tools 17 ft-lbs (+/- 2 lbs)
  • Page 21 Product Assembly, Dual Lat / Row (DLR) TEP 6a - 6c: Install Lat Pulldown Cable & “Floating” Double Pulley Plate w/ Pulleys Please Hand Tighten All Cable Nuts & Bolts Until STEP 7g & 7h NOTE: Actual color of the Cables are black.
  • Page 22 Product Assembly, Dual Lat / Row (DLR) TEP 6d - 6f: Install Stopper Shell for End of Cable - Assembly & Accessories Please Hand Tighten All Cable Nuts & Bolts Until STEP 7g & 7h Part # Assembly Parts List Part # Assembly Parts List DLR-015...
  • Page 23 Product Assembly, Dual Lat / Row (DLR) TEP 7a - 7f: Install Mid Row Cable, Selector Pin w/ Lanyard, Upper Pulley & Accessories Part # Assembly Parts & Hardware List Part # Assembly Parts List DLR-049 Accessory, Chain, 8" L DLR-016 Accessory, Low Row Bar, Aluminum DLR-058...
  • Page 24 Product Assembly, Dual Lat / Row (DLR) TEP 7h: “Torque Time” Tighten all 3/8” Bolts (for the Pulley) to the recommended torque specs of 17 ft-lbs (+/- 2 lbs). 17 ft-lbs (+/- 2 lbs) Recommended Tools: 5 ft-lbs (+/- 0.5 lbs) TORQUE WRENCH w/ 10mm Hex Bit Sockets, 9/16 Socket, 9/16 Wrench &...
  • Page 25 Product Assembly, Dual Lat / Row (DLR) TEP 8: Install Weight Stack Shrouds & Cover Top Assembly Tighten to the Recommended Torque Specs at this time. 5 ft-lbs (+/- 0.5 lbs) (65) NOTE: When lowering down the Shroud Covers, confirm the back taps are behind the frame slots, locking in the Shroud Cover to the frame.
  • Page 26 Product Assembly, Dual Lat / Row (DLR) TEP 9a: Take out PreInstalled Bolt #55 TEP 9b: Install Adjustable Roller Pad Post & Seat Pad 12.5 ft-lbs (+/- 1 lbs) Part # Assembly Parts & Hardware List DLR-006-ASM Adjustable Roller Pad Post, for Knee Hold Down - Assembly Recommended Tools: DLR-035 Pad, Seat...
  • Page 27: Step 10 - Final Assembly Clean Up & Polish

    Product Assembly, Final Assembly Clean up, Lube & Polish, Dual Lat / Row (DLR) STEP 10a: Remove any & all Assembly Stickers, i.e. Part Numbers & Right / Left Circles ● Easy to remove with fingernail or plastic scraper ● If adhesive residue is on frame: ○...
  • Page 28: Routine Schedule

    Product Assembly, Routine Schedule...
  • Page 29: General & Cable Inspections

    Product Assembly, General & Cable Inspection...
  • Page 30: Lubrication Maintenance

    Product Assembly, Lubrication Maintenance...
  • Page 31: Strength Cable Wear Indicators

    Strength Cable Wear Indicators...
  • Page 32: Detailed Parts Exploded View

    Detailed Parts, Exploded View, Dual Lat / Row (DLR) NOTE: Parts are not to scale...
  • Page 33: Detailed Parts List

    Detailed Parts List, Dual Lat/Row (DLR) 1 of 4 Part # Detailed Parts List DLR-001 Frame, Weight Stack DLR-002 Frame, Front Upright DLR-003 Frame, Main DLR-004 Frame, Support Stabilizer, Side DLR-005 Frame, Foot Plate Adjustable Roller Pad Post, for DLR-006 Knee Hold Down DLR-007 Lat Bar Holder Guide Rod for Weight Stack, 0.75"...
  • Page 34 Detailed Parts List, Dual Lat/Row (DLR) 2 of 4 Part # Detailed Parts List Cable, Mid Row, 188-7/8" DLR-025 (4,797mm) L Cable, Lat Pulldown, 116-13/16" DLR-026 (2,967mm) L Sticker Set for Weight Stack, for DLR-027 200 lb or 250 lb Stacks L-Shaped Plate for Cable Guide on DLR-028 Lower Pulley...
  • Page 35 Detailed Parts List, Dual Lat/Row (DLR) 3 of 4 Part # Detailed Parts List DLR-055 Bolt, Hex, 3/8" x 3/4" L DLR-056 Bolt, Hex, 3/8" x 1" L DLR-057 Bolt, Hex, 3/8" x 1-1/4" L DLR-058 Bolt, Hex, 3/8" x 1-3/4" L DLR-059 Bolt, Hex, 3/8"...
  • Page 36 Detailed Parts List, Dual Lat/Row (DLR) 4 of 4 Part # Detailed Parts List DLR-082 Warning Label - Fasten the machine to the floor Caution Label - The Pull-PIN must be fully engaged into the DLR-083 hole before use Warning Label - Please utilize this equipment solely for its DLR-084 designated purpose DLR-085...
  • Page 37: Required Info Before Initiating A Service Case

    Service Request Required Information BEFORE Initiating a Service Case The following information is needed to help expedite troubleshooting and to ensure the correct part(s) are sent if needed for a repair: What product / model # do you have? Unit serial number? Installed by a dealer or direct sale? Date of installation? Date of service issue?
  • Page 38: Product Warranty

    The information you provide will never be distributed to any other individuals or agencies for any purpose. If you prefer to mail your warranty card, have the owner of the product complete the information below and return it to BODYCRAFT within 30 days from the date of equipment installation.
  • Page 39: Product Warranty Registration

    If the item exhibits such a defect, BODYCRAFT will, at its option, repair or replace it without cost for parts. Shipping and handling charges may apply. (BODYCRAFT may require return of the part(s) or photographic evidence of the damaged part(s) prior to replacement.) Serial number is required.

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