Flue Collar Removal And Installation & Deflector Replacement - Regency Cascades I2500-1 Owners & Installation Manual

Wood fireplace insert
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installation
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12
FLUE COLLAR REMOVAL AND INSTALLATION & DEFLECTOR REPLACEMENT
List of Tools required:
- Pull rod (supplied with unit)
- 1/2" socket / ratchet
- 3/8" open face wrench
NOTE: The removable flue collar is attached to the unit. If you need to
remove the collar for ease of installation, please follow the below steps.
Note: unit in images may not be identical to the I2500-1—but they depict
the process.
SAFETY NOTE: The insert is very heavy and will require two people to
move it into position. The door and bricks can be removed to help. Be sure
to protect your hearth extension with a heavy blanket or cardboard during
the installation.
If the combustor must be examined or replaced, follow this procedure:
1. Remove the front 2 secondary air tubes with pliers as shown below.
2. Remove baffles - Tilt the front baffle forward and carefully side it out of
the unit.
3. Slide the back baffle to the front of the unit.
4. Tilt the second baffle forward and carefully slide it out of the unit in the
same manner as step 2.
Side View
12 |
Regency I2500-1 Wood Fireplace Insert
Note: F2500 shown
Front View
Front View
5. Remove locking clip from the front face of the Catalyst assembly by
sliding up and out.
6. Take a 1/2" ratchet and remove the two bolts at back inside of the firebox.
These bolts are used to secure the flue collar. Keep these and washers for
reinstall.
7. Slide out the flue collar.
8. Install flex liner into existing chimney as per liner manufacturer's
specifications. Ensure that the notch on the adapter cut in the previous
step is pointed forward at about the 6 o'clock position. See Diagram 1.
Diagram 1
9. Secure the adaptor to the flex liner with three screws. Ensure the adapter
is level and aligned correctly. See Diagrams 2 & 2A.
Flue Adaptor
Adaptor
Flex Liner
Diagram 2

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