BodyCraft EXP Series Owner's Manual
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BodyCraft EXP Series Owner's Manual

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Base Serial Number: U _ _ _ _ _ _ _ _ _ _ _ _ _
Console Serial Number: _ _ _ _ _ _ _ _ _ _ _ _ _
Purchased Date: ___ / ___ / ______
Dealer's Name:__________________________
Serial Number
Please register your products at:
https://www.bodycraft.com/product-registration/
Owner's Manual
R1K1 v1.4
1

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Summary of Contents for BodyCraft EXP Series

  • Page 1 Base Serial Number: U _ _ _ _ _ _ _ _ _ _ _ _ _ Console Serial Number: _ _ _ _ _ _ _ _ _ _ _ _ _ Purchased Date: ___ / ___ / ______ Dealer’s Name:__________________________ Serial Number Please register your products at: https://www.bodycraft.com/product-registration/ Owner’s Manual R1K1 v1.4...
  • Page 2 This page intentionally left blank...
  • Page 3 Your BODYCRAFT machine has all the quality and design elements to make your workout extremely efficient and comfortable. Your new unit is a serious cardio machine that will keep you motivated, challenged and within reach of your fitness goals.

  • Page 4: Table Of Contents

    Table of Contents Page Page Product Safety Information FCC Information ……………………………………………………………. 4 Product Safety ……………………………………………………………. 5 - 6 6 - 7 Product Overview Product Overview Components & Tools for Assembly .………………….. 7 Hardware Identification Chart ..........….………..8 Assembly Parts ………………………………………………………………. 9 Shipping Boxes and What’s Inside Each One …………………………...

  • Page 5: Fcc Information

    Table of Contents Page Page Maintenance & Repairs Information Needed Prior to Contacting Customer Support ……………… 28 Circuit Diagram ………………………………………………………………... 29 Parts Lists ………..………….………………………………………….…. 30 - 31 39 - 40 Parts Exploded View .………………………………….…………….………. 32 Warranty Product Warranty ............….……..….……... 33 Product Warranty Registration ..........….…..………...

  • Page 6: Product Safety

    Read, study and understand the Assembly Instructions and all the warning labels on this product. Furthermore, it is recommended to familiarize yourself and others with the proper operation and workout recommendations for this BODYCRAFT product prior to use. ● We recommend that two people be available for moving and assembly of this product.
  • Page 7 Safety and Warnings - Bike ● Keep both feet firmly and securely on the Foot Pedals while exercising. ● This Bike should not be used by persons weighing over 400 pounds /181 kgs. ● The Bike should be used by only one person at a time. ●...

  • Page 8: Product Overview Components & Tools For Assembly

    Product Overview Components and Tools for Assembly THE FOLLOWING TOOLS ARE INCLUDED FOR ASSEMBLY: COMBINATION T-HAND SOCKET SOCKET WRENCH ALLEN WRENCH ALLEN WRENCH WRENCH (65mm) WRENCH (17mm) (13mm) ( 6 mm) (4mm) THE FOLLOWING TOOLS ARE RECOMMENDED FOR EASIER ASSEMBLY: SOCKET SET ⅜...

  • Page 9: Hardware Identification Chart

    Hardware Identification Chart Unpack the box in a clear area. Use the List of Hardware below to check the contents of the hardware kit. This chart is provided to help identify the hardware used in the assembly process. Place the washers, the end of bolts, or screws on the circles to check for the correct diameter.

  • Page 10: Assembly Parts

    Assembly Parts Unpack the box in a clear area. Follow the List of Assembly Parts below to check and make sure all assembly parts are present and in good condition. Do not dispose of the packing material until the assembly process is completed. Assembly tools and hardware kit have included for you to use when assembling the product (12DC / 3A) NOTE: 9”...

  • Page 11: Shipping Boxes And What's Inside Each One

    Large Box 2 of 2 1 each @ 194 lbs 67” x 15” x 31” BODYCRAFT reserves the right to make improvements at any time which may affect color, parts, materials, size, weight, or any other aspect.

  • Page 12: How Assemble The Recumbent Bike Product Assembly Instructions

    Product Assembly TIP: Place all parts from the boxes in a cleared area and position them on the floor in front of you. Remove all packing materials from your area and place them back into the box. Do not dispose of the packing materials until assembly is completed.
  • Page 13 Product Assembly – TEP 1 Leveler & Stabilizer Assembly (Continued) c. Attach the Front Stabilizer (#2) onto the Main Frame (#1) and secure with 2pcs Washers (#87, M8 x 38 x 2.0t ), 2pcs Lock Washers (#86, M8) and 2pcs Hex Bolts (#112, M8 x p1.25 x 65mm). d.
  • Page 14 Product Assembly STEP 2 – Upright Post Assembly NOTE: Refer to FIG. 1& 2, check that 2pcs Nylon Nuts (#126, M10 x p1.5) have been preassembled into the front of the Main Frame (#1). They will NOT BE tight so that slotted bracket of the upright post will slide down between the nut and the frame.
  • Page 15 Product Assembly STEP 3 – Connection Wire Assembly NOTE: Make sure all wire connectors fully click when connected to each other. Also be careful not to pinch the wires when assembling STEP 3a-c. Plug the Upper Connection Wire (#129, 6pin) into the Middle Connection Wire (#130, 6pin). Plug the Pulse Sensor Wire 1 (#133, 8pin) into the Pulse Sensor Wire 2 (#134, 8pin).
  • Page 16 Product Assembly – TEP 5 Stationary Handlebar Assembly Attach the Stationary Handlebar (#9) to the Upright Post (#8) and secure with 4pcs Hex Head Flange Bolts (#143, M8 x p1.25 x 16mm). TIP: Fill-the-Gap with the extra parts plastic bag, keeps potential bolts &...
  • Page 17 Product Assembly – TEP 7 Wire, Console Tube Assembly a. In order to avoid Bolt (#143, M8 x p1.25 x 16mm) pinching the wires, gently slide the Upper Connection Wire (#129), Pulse Sensor Wire (#133) and First Battery Wire (#158) inside two sides of the Console Tube (#32) as the drawing shown below.
  • Page 18 Product Assembly TIP: Console tube alignment is easily done with tape measure before torquing bolts down. This secures the new large console is level. Scan the QR code below to see Video on YouTube. https://youtu.be/7p 3xlYCW2O4 – TEP 7 Wire, Console Tube Assembly (Continued) Make sure the Console Tube (#32) is in the center of the Handlebar and then fully tighten 2pcs Hex Head Flange Bolts (#143, M8 x p1.25 x 16mm) as the drawing shown below.
  • Page 19 Product Assembly – TEP 8 Tube Cover Assembly Attach the Front & Rear Tube Cover (#138 & #139) by fully tighten the 2pcs Self-Tapping Screws (#97, M4 x 20mm) and the 1pcs Round Screw (#99, M5 x p0.8 x 15mm). Recommended Tool: PHILLIPS SCREWDRIVER #2 w/ Magnetic TIP...
  • Page 20 Product Assembly – TEP 9 Console Assembly Attach the Attach the Console (#30) to the Console Tube (#32) and fully tighten with 4pcs Washers (#90, M6 x 13 x 1.0t), 4pcs Lock Washer (#161, M6), 4pcs Screws, Philips Pan Head (#142, M6 x p1.0 x 15mm). Recommended Tool: PHILLIPS SCREWDRIVER #2 w/ Magnetic TIP...
  • Page 21 Product Assembly – TEP 10 Console Wiring Assembly a. Connect the Console Connection Wire ….(#30a) to the First Connection Wire (#129). b. Connect the Console Pulse Sensor Wire ….(#30b) to .the First Pulse Sensor Wire (#113). c. For LCD console, connect the Console Battery ….Wire (#30c) to the Battery Connection Wire ….(#158) for self-powered function NOTE: These wires (#30c) and (#158) are ONLY...
  • Page 22 Product Assembly TEP 12 – Cushion Adjustment Lever a. Remove the PREASSEMBLED hardware from the Cushion Adjustment Lever (#75) NOTE: Refer to the image on Right with 2 pcs Lock Washers (#92, M5) and 4 pcs Socket Head Bolts (#155, M5 x p0.8 x 15mm).
  • Page 23 Product Assembly – TEP 13 Square Plug & Back Cushion Frame Assembly a. Remove the PREASSEMBLED hardware from the Back Cushion Adjustment Bracket (#5). NOTE: Refer to the image on below with 4 pcs Hex Head Flange Bolts (#143, M8 x p1.25 x 16mm) 20 ft-lbs +/- 2 lbs Insert the Back Cushion...
  • Page 24 Product Assembly STEP 15 – Back Cushion & Cover Assembly a. Remove the PREASSEMBLED hardware from the Back Cushion (#48). NOTE: Refer to the images on Right & Left with the 4 pcs Round Bolts (M6 x p1.0 x 20mm) (102) and 4pcs Hex Head Flange Bolts (#143, M8 x p1.25 x 16mm) Now attach the Back Cushion (48) to the Back Cushion Frame (6) and secure with 4pcs Hex...

  • Page 25: Operating Instruction

    Product Assembly – TEP 16 Adjustment Lever Assembly 10 ft-lbs +/- 1 lbs NOTE: For shipping purpose, each Adjustment Lever has pre-assembled one pcs Nut (#122, M8) as the illustration shown on the right. First confirm the Nut (#122, M8) is screw into the Adjustment Lever fully.

  • Page 26: Heart Rate Monitoring Grips & Wireless Receiver

    Product Assembly STEP 18 – Pulse Sensor Wire & Seat Handlebar Assembly Connect the Pulse Sensor Wire 3 (#135) to the Pulse Sensor Wire 2 (#134). b. Place the Seat Handlebar (#4) onto the Main Frame (#1) and secure with 2pcs Lock Washers (#86, M8) and 2pcs Socket Head Bolts (#107, M8 x p1.25 x 50mm).

  • Page 27: Erratic Heart Rate Readings & Exercise Tips

    Product Assembly – TEP 19 Seat Assembly a. Remove the PREASSEMBLED hardware from the Seat (#46). NOTE: Refer to the images below with the 4pcs Hex Head Flange Bolts (#143, M8 x p1.25 x 16mm). Seat shown upside down with bolts at bottom.

  • Page 28: Installation Checklist

    Product Assembly – TEP 20 Pedal Assembly a. Thread the Right Pedal (#16) clockwise onto the Right Crank located inside the Right Crank Cover (#10). Tighten the pedal securely to the recommended 25 - 30 ft-lbs of torque. b. Repeat the same procedure to thread and tighten the Left Pedal (#16) counter-clockwise onto the Left Crank.
  • Page 29 Pedal Assembly Guide for Bikes...
  • Page 30 Product Assembly – TEP 21 “The Last STEP” Leveler & Stabilizer Assembly Be sure to tighten the Levelers (28) securely against the Stabilizers (2, 3) until screw lines are eliminated as shown with drawing #1. Adjusted up to frame Adjusted down away from frame Stabilizer Stabilizer Adjustment Plate...
  • Page 31 Operational Instruction Plugging in the Bike - Adaptor Usage ONLY use for the 16” & 10” Touch Screen Consoles or charging the battery, if needed, for the 9” LCD console. Connect the Adaptor (12DC / 3A) (151) & Power Cord (153) to the connector located on the front of the Main Frame (1).
  • Page 32 Operational Instruction BACK CUSHION ADJUSTMENT ● To adjust the most suitable angle, pull the Back Cushion Adjustment Bar upward while lying on the Back Cushion. ● Release the Back Cushion Adjustment Bar and hear the “click” sound to secure the desired angle of the Back Cushion.
  • Page 33 Cleaning your Bike CAUTION: Do not use any acidic cleaners. Doing so will discolor the plastics, painted surfaces and powder coatings. Never pour water or spray liquids on any part of the item. 1. Unplug the Bike before using any cleaning product. 2.
  • Page 34 Built in Wireless Heart Rate Receiver Note: Chest strap transmitter does not come with this unit; contact BODYCRAFT, or your dealer for purchase. This product is equipped with a built-in receiver for your heart rate monitoring. Any heart rate telemetry strap that transmits at 5 KHz or Bluetooth is compatible.
  • Page 35 Heart Rate Monitoring Device & Exercise Tips Erratic Heart Rate Readings: Erratic readings on the receiver can be caused by electromagnetic disturbances. If the heart rate readings appear to be abnormal, check that your product is not within range of other strong electromagnetic signals. Common sources are televisions, computers, cars, cell phones, TV antennas and high voltage power lines (both above and below ground).
  • Page 37 Heart Rate Monitoring Device & Exercise Tips...
  • Page 38 Circuit Diagram - R1K1 V2...
  • Page 39 Part Lists Part # Description Part # Description R1K1-001 Main Frame R1K1-043 Pulse Sensor Top Housing R1K1-002 Front Stabilizer R1K1-044 Pulse Sensor Bottom Housing R1K1-003 Rear Stabilizer R1K1-045 Seat Roller R1K1-004 Seat Handlebar R1K1-046 Seat R1K1-005 Back Cushion Adjustment Bracket R1K1-047 Square Plug (30 x 60mm) R1K1-006...
  • Page 40 Part Lists Part # Description Part # Description R1K1-084 E Ring R1K1-123 Nylon Nut (M6 x p1.0) R1K1-085 C Ring R1K1-124 Thin Nylon Nut (M8 x p1.25) R1K1-086 Lock Washer (M8) R1K1-125 Nylon Nut (M8) R1K1-087 Washer (M8 × 38 × 2.0t) R1K1-126 Nylon Nut (M10) R1K1-088...
  • Page 41 Product Parts Exploded View...
  • Page 42 If the item exhibits such a defect, BODYCRAFT will, at its option, repair or replace it without cost for parts. Shipping and handling charges may apply. (BODYCRAFT may require return of the part(s) or photographic evidence of the damaged part(s) prior to replacement.) Serial number is required.
  • Page 43 Warranty Registration Thank you for purchasing a BODYCRAFT product. To validate the product warranty the fast and easy way, please go on-line now to https://www.bodycraft.com/product-registration.html and register your product. The information you provide will never be distributed to any other individuals or agencies for any purpose. If you prefer to mail your warranty card, have the owner of the product complete the information below and return it to BODYCRAFT within 30 days from the date of equipment installation.

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