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Summary of Contents for aFe Power 77-42008
- Page 1 FLOW engineering Instruction Manual P/N: 77-42008 SCORCHER HD Module Make: Dodge/RAM Model: 2500/3500 HD Year: 2007.5-2012 Engine: L6-6.7L (td) Cummins...
- Page 2 • Please read the entire instruction manual before proceeding. • Ensure all components listed are present. • If you are missing any of the components, call customer support at 951-493-7100. • Ensure you have all necessary tools before proceeding. • Do not attempt to work on your vehicle when the engine is hot. •...
- Page 3 aFepower.com Page 3...
- Page 4 REMOVAL Figure A Refer to Figure A for Step 1. Step 1: Locate the MAP and Fuel Pressure sensor. The Fuel Pressure sensor 1 is located at the end of the fuel rail close to the firewall. The MAP sensor 2 is located on the intake manifold under the EGR.
- Page 5 INSTALL Figure B Refer to Figure B for Steps 2-3. Step 2: Locate and disconnect the fuel pressure sensor Step 3: Locate the fuel pressure sensor jumper harness on the aFe module. This is the shorter harness with a small black/orange connectors. Plug the male connector of the module to the stock fuel pressure sensor, then take the female connector of the module and connect to the male connector of the engine harness.
- Page 6 INSTALL Figure C Refer to Figures C for Steps 4-5. Step 4: Disconnect the MAP sensor. Step 5: Locate the MAP sensor jumper harness on the aFe module. This is the longer harness with a large grey/orange connector. Plug the female connector of the module to the male connector of the engine harness, then the male connector of the module to the stock map sensor of the engine.
- Page 7 INSTALL Figure D Refer to Figure D for Steps 6-7. Step 6: Remove the engine cover by taking off the four 8mm screws 3 and taking out the oil dip stick. Step 7: Remove the 10mm screw 4 holding the dip stick tube and tilt the tube away from the fuel rail to gain access to the fuel relief valve.
- Page 8 INSTALL Figure E Refer to Figure E for Steps 8-9. Step 8: Remove the v-band clamps off the EGR 5 tube in front of the valve cover and rotate away from the intake manifold. Step 9: Remove the six 10mm bolts 6 securing the intake manifold and move away from the fuel rail to gain access of the fuel relief valve.
- Page 9 INSTALL Page left blank intentionally Figure F Refer to Figure F for Step 10. Step 10: With an 18mm wrench remove the fuel relief valve 7 . aFepower.com Page 9...
- Page 10 INSTALL Figure G Refer to Figure G for Steps 11-13. Step 11: Thread the removal tool onto the fuel relief valve. Step 12: Place the tip of the fuel relive valve on the edge of a vise and tighten. Step 13: Turn the removal tool clockwise towards the vise to split the fuel relief valve. Note: Be cautious and hold the end of the fuel relive valve it is spring loaded and not mixing the components alignment is very important.
- Page 11 INSTALL Figure G Refer to Figure G for Step 14. Step 14: Remove the small spring 8 and place the 3 shims in the fuel relief valve and re-insert the spring. Page 11...
- Page 12 INSTALL Figure H Refer to Figure H for Steps 15-19. Step 15: Assuring no components were lost or misaligned reinsert the tip into the fuel relief valve. Step 16: Place the fuel relief valve into the vise and compress back together. Step 17: With a small punch re-punch the 3 small indentations securing the tip of the fuel relive valve to the body.
- Page 13 INSTALL Figure I Refer to Figure I for Steps 20-21. Step 20: Carefully rout the switch behind steering wheel cover. Step 21: Mount the Switch on an open, flat surface. Page 13...
- Page 14 INSTALL Figure J Refer to Figure J for Step 22. Step 22: Route the switch cable through firewall and into the engine bay. Follow the main harness through the grommet into the firewall. Plug the end of the cable to the module. Page 14...
- Page 15 INSTALL Figure K Refer to Figure K for Step 23. Step 23: Mount the module in a safe location, using the supplied Velcro strip. Then, secure the wires and module away from any extreme heat and moving parts, with the provided ties. Make sure all connections are secured and fully engaged.
- Page 16 INSTALL Figure L Refer to Figure L for Step 24. Step 24: When turning on the vehicle, the switch will go through the light. It will stop at it’s last setting. The LED on the switch represents the different level of power. •...
- Page 17 Page left blank intentionally Page 17 aFepower.com...
- Page 18 Intercooler w/ Tubes Rear Differential Cover Diesel Fuel System Air Intake System P/N: 46-20032 (‘07.5-’09) P/N: 46-70012-WL (w/ Oil) P/N: 42-12031 (Full-time) P/N: 50-72005 (P10R) 46-20132-B (‘13-’16’) 46-70012 (Blk) 42-12033 (Boost Act.) 51-72005 (PDS) 46-70010 (RAW) 75-72005 (PG7) Exhaust System Exhaust Manifold Exhaust Race Pipe Air Intake System...
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Page 19: Warranty
Warranty General Terms: • aFe warrants their products to be free from manufacturer’s defects due to workmanship and material. • This warranty applies only to the original purchaser of the product and is non-transferrable. • Proof of purchase of the aFe product is required for all warranty claims. •... - Page 20 advanced FLOW engineering, inc. 252 Granite Street Corona, CA 92879 TEL: 951.493.7100 E-Mail:Tech@aFepower.com P/N: 06-80820...
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