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FATEK M Series User Manual

Programmable controller expansion module
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Expansion Module User Manual
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  • Page 1 Since the content of the manual will be revised as the version changes, this version may not be the final version. To download the latest version of the manual, please go to the technical support area of www.fatek.com FATEK AUTOMATION CORP.

  • Page 2: Table Of Contents

    Analog Input/Output Combo Expansion Module Specifications ..........27 Temperature Expansion Module Specifications ..............31 Temperature Combo Expansion Module Specifications............35 Load Cell Expansion Module Specifications ................. 38 Chapter 10 Left Side Expansion Dimensions ..........1 M Series PLC Expansion Module User Manual...
  • Page 3 13-8 Temperature Combo Expansion Module Troubleshooting 13-9 Load Cell Expansion Module Troubleshooting Chapter 14 Repairs and Maintenance ............1 14-1 Precautions ..........................2 14-2 Daily Maintenance ......................... 3 14-3 Regular Maintenance ......................4 M Series PLC Expansion Module User Manual...
  • Page 4 Please contact FATEK or the local distributor in the event failure occurs on any of the FATEK products for reasons not caused by man-made factors during the aforesaid warranty period. However, the failure due to any of the following reasons shall not be covered by the warranty services: 1.
  • Page 5 The user needs to check if the system, machinery or device currently used is compatible with the FATEK product. If the user fails to confirm the compatibility or the suitability, then FATEK shall not be liable for the suitability of the product.
  • Page 6 Errors and negligence The content of this Manual is provided through careful checking process and is considered as correct. However, FATEK shall not be liable for the errors or the negligence that may be found in the text, printing content and proofreading.
  • Page 7 Chapter 1 List of Expansion Modules Precautions for safety Signs and meaning of safety precautions The following signs will be used in this Manual in order to provide precautions that will be required for using the M-Series PLC safely. These precautions are extremely important for using the product safely. Please read the safety precautions carefully in order to get familiar with and understand the content and the meaning of the aforesaid instructions.
  • Page 8 Chapter 1 List of Expansion Modules Warning Do not attempt to dismantle any module or touch the internal side of the module when it is under energized status or it may lead to electrocution injury. Do not attempt to touch any terminal or terminal board when the module is under energized status, or it may lead to electrocution injury.
  • Page 9 Chapter 1 List of Expansion Modules Precautions Do not touch the power module when the PLC is under energized status or when the power source is disconnected. At this time, the power module might still present extremely high temperature that can cause a scorching injury. When connecting with the terminal board of the power module, the cable should be secured with the appropriately sized Ferrule.
  • Page 10 Chapter 1 List of Expansion Modules Precautions for use When using the M-Series PLC, please observe the precautions provided below. Using the power Please use the voltage specified in the Manual. Incorrect voltage will lead to false action or burning ⚫...
  • Page 11 Please set the grounding wire correctly for the power module and communication port to avoid communication error and equipment malfunction caused by noise interference. ⚫ It is recommended to use M series dedicated AC power modules to supply power to MPLC related modules. ⚫...
  • Page 12 Chapter 1 List of Expansion Modules ⚫ It is required to protect the PLC from falling or from excessive vibration or impact. ⚫ If the I/O is located at the “ON” position, when switching the “RUN Mode” to the “STOP Mode,” the system will set the PLC output at the “OFF”...
  • Page 13 Chapter 1 List of Expansion Modules Precautions for the application environment ⚫ Please follow the instructions described in this Manual for carrying out the installation activities correctly. ⚫ Do not operate the control system in any of the following locations: (1) The location exposed to direct sunlight.

  • Page 14: Chapter 1 List Of Expansion Modules

    Chapter 1 List of Expansion Modules List of Expansion Modules M-Series PLC Expansion Module User Manual...
  • Page 15 Chapter 1 List of Expansion Modules List of Expansion Modules Module Name Specifications Input: 100~240VAC(50/60Hz)，output: 24VDC 1A(Shared CPU dedicated power MPA024-24 supply and external Sensor power supply)，Max. Power Consumption 24W. Power Modules Input: 100~240VAC(50/60Hz)，output: 24VDC 2A(Shared CPU dedicated power MPA048-24 supply and external Sensor power supply)，Max.
  • Page 16 Chapter 1 List of Expansion Modules High Density MFW40I-50 High-density I/O extension cable，40 pin Socket, 28AWG I/O cable，length 50cm DIO Cable External terminal MFT40T 40 pin External terminal module module MFT18C 18 Pin European terminal Block European MFT06C 6 Pin European terminal Block terminal Block MFT04C 4 Pin European terminal Block...

  • Page 17: Chapter 2 Expansion Of M-Series Plc

    Chapter 2 Expansion of M-Series PLC Expansion of M-Series PLC I/O Expansion Specifications ........................2 Digital I/O Expansion and I/O Numbering ..................3 Analog I/O Expansion and I/O Numbering ..................5 Expansion Module Configuration Settings ..................8 Expansion Module Firmware Update ....................10 M-Series PLC Expansion Module User Manual...

  • Page 18: I/O Expansion Specifications

    2-1 I/O Expansion Specifications The expansion of M Series PLC I/O consists of Digital I/O (DI/O, which status is represented by a single bit) and the Numeric I/O (NI/O, which status is represented by a 16-bit Word). Either the DI/O or the NI/O expansion is realized through expansion modules cascaded thru the usage of the “I/O Output Expansion...

  • Page 19: Digital I/O Expansion And I/O Channel Numbering

    Digital I/O means I/O with the discrete type status, including digital input (with initial X in DI numbering) and digital output (with initial with Y in DO numbering). The DI and DO of M Series PLC can both be expanded up to 1024 points (numbered as X0~X1023 and Y0~Y1023, each with 1024 points).
  • Page 20 Chapter 2 Expansion of M-Series PLC While the various expansion modules other than the CPU module have the same printed labels on the input/output terminals as the CPU module do, these labels are only relative I/O numbers, different from the absolute I/O numbers on CPU module. The number of a terminal only represents its order on the expansion module.

  • Page 21: Analog I/O Expansion And I/O Numbering

    Chapter 2 Expansion of M-Series PLC 2-3 Analog I/O Expansion and I/O Numbering The numeric I/O in M-Series PLC treat 16 single-bit data as one 16-bit numeric data (Word) ranging from the 0~65535. Since all numeric data of M-Series PLC are stored in the register inside PLC (16-bit width), therefore numeric I/O is also called register I/O.
  • Page 22 Chapter 2 Expansion of M-Series PLC Module NI Channel NO Channel Number of Number of Note Name Label Label IR occupied (Word) OR occupied (Word) M04TC M04TCR M0202TH RTD0 RTD1 M02LC M02LCR M-Series PLC Expansion Module User Manual...
  • Page 23 Chapter 2 Expansion of M-Series PLC The corresponding IR or OR number calculation of the NI/O module starts from the first expansion module. The first NI channel corresponds to the first IR register (R34768). Adding R34768 with the number of IR used by the first NI channel gives the IR number of the second NI channel. Adding the IR number of the second NI channel with the number of IR used by the second NI channel gives the IR number of the third NI channel.

  • Page 24: Expansion Module Configuration Settings

    Chapter 2 Expansion of M-Series PLC 2-4 Expansion Module Configuration Settings The Expansion Module Configuration of the M-Series PLC is implemented in the 【UperLogic】→ 【Project】→【Device View】→【Expansion Module】→【Configuration】. The Device View is designed to concurrently display the outline dimensions, Module Information (Module ID and Firmware Version), Power Consumption and Module Resources (occupying the register) of different expansion modules, as indicated below.
  • Page 25 Chapter 2 Expansion of M-Series PLC When being installed in different types of expansion modules, the Expansion Module Configuration of the M-Series PLC will display different types of configuration pages, as indicated below. The Expansion Module Configuration of the M-Series PLC is saved in the expansion module directly. Even if the CPU module is damaged, such expansion module can still operate independently to show the corresponding processing action.

  • Page 26: Expansion Module Firmware Update

    Chapter 2 Expansion of M-Series PLC 2-5 Expansion Module Firmware Update The expansion module firmware of the M-Series PLC is updated in the 【UperLogic】→【Project】→ 【Device View】→【Expansion Module】→【Device information】profile. In this regard, the equipment information displays the module name, module ID, module description, module firmware version, module hardware version and module serial number of the expansion module, as indicated below: Device Information The expansion module firmware update of M-series PLC can be updated individually or multiple...

  • Page 27: Chapter 3 Installation And Wiring

    Chapter 3 Installation and Wiring Installation and Wiring Environmental Specifications ......................... 2 Installation Precautions ..........................3 M-Series PLC Expansion Module User Manual...

  • Page 28: Environmental Specifications

    Chapter 3 Installation and Wiring Danger 1. Turn off all power during installation of M Series PLC or related equipment to prevent electric shock or damage to equipment. 2. During installation, never remove the dust cover sheet that were surrounded the PLC before wiring is completed to avoid complications such as fire hazards, breakdown, or malfunction caused by drill dust or wire shreds falling inside PLC.

  • Page 29: Installation Precautions

    Fixation of M-Series PLC, which can be fixed by DIN RAIL, should place vertically and start from the CPU module on the left to the expansion module on the right. A typical figure of placement is shown below: @Advanced Module Placement of M series PLC installation M-Series PLC Expansion Module User Manual...
  • Page 30 The heat in M-Series PLC is ventilated via air circulation. There should reserve more than 20mm space, both below and above PLC, and with vertical installation, for ventilation. as shown in the figure below: M Series PLC installation direction M Series PLC ventilation space...
  • Page 31 Chapter 3 Installation and Wiring 3-2-3 Fixation by DIN RAIL In an environment with slight vibration (less than 0.5G), this is the most convenient way of fixation and is easy for maintenance. Please use DIN EN50022 DIN RAIL, as shown in the figure below. DIN RAIL SIZE Mount Hold PLC facing its front, press it down with a 15-degree tilt onto the DIN RAIL.
  • Page 32 Chapter 3 Installation and Wiring When used in the vibration source, it is recommended that a DIN RAIL damper should be installed on the leftmost and rightmost sides of the M-Series PLC, respectively. In this way, it can stabilize all of the modules, including the CPU module and expansion module per the leftmost and rightmost DIN RAIL dampers indicated in the figure below.
  • Page 33 Chapter 3 Installation and Wiring 3-2-4 Installation of Expansion Modules Expansion module installation method: after aligning the expansion module with the CPU Module slot or with the slot of the previous expansion module, insert the module and then push the latch-hook straight down to the base, as indicated in the figure below.
  • Page 34 Chapter 3 Installation and Wiring 3-2-5 Mount European Terminal Block EU-standard terminal block installation method: align the EU-standard terminal block with the slot ➢ of the expansion module and then push it straight downward, as indicated in the figure below. Mount European terminal Block EU-standard terminal block removing method: push the fastener on both ends of the EU-standard ➢...
  • Page 35 Chapter 3 Installation and Wiring 3-2-6 External terminal module and European terminal block wiring During the wiring of M-Series PLC, please follow local national standards or regulations for installation. The suitable I/O wiring diameter for M-series PLC is AWG28~AWG22，Please choose the wires with proper wire gauge for I/O wiring according to the current loads.
  • Page 36 Chapter 3 Installation and Wiring 3-2-7 External terminal module installation First fix the upper clip, and then install the External terminal module into the DIN RAIL in the direction ➢ of the arrow. Install External terminal module Please push up in the direction of the No. 1 arrow first, and then pull out in the direction of the No. 2 ➢...
  • Page 37 Chapter 4 Power Wiring, Power Consumption Calculation, and Power Sequence Requirements Power Wiring, Power Consumption Calculation, and Power Sequence Requirements Specifications and Wiring of AC Power Module ................2 Maximum Current Consumption of Expansion Module .............. 5 Calculation Example of Power Capacity ..................... 7 Requirement of Power Sequence in CPU Module &...

  • Page 38: Specifications And Wiring Of Ac Power Module

    The 24VDC (Output Circuit) can be supplied by an external power supply or by the external Sensor power supply of the M series PLC power module. Neither the CPU module nor the extension module has a power supply, and both must consume the power of the power module to supply power.

  • Page 39: Chapter 4 Power Wiring, Power Consumption Calculation, And Power Sequence Requirements

    Chapter 4 Power Wiring, Power Consumption Calculation, and Power Sequence Requirements protection on to recover 34V~36V on to recover 34V~36V Method: Foldback overload protection, Method: Foldback overload protection, Overcurrent automatically recover when overload is automatically recover when overload is protection removed 101%~133% rated output power removed 101%~133% rated output power Operating...
  • Page 40 Chapter 4 Power Wiring, Power Consumption Calculation, and Power Sequence Requirements Caution The schematic diagram of power module is shown below. Also be cautious about the following: Please follow the wiring schemes regulated by local national standards to use single-pole switch （break hot wire〝L〞...

  • Page 41: Maximum Current Consumption Of Expansion Module

    Maximum Current Consumption of each Expansion Module. Warning Any output of M series PLC power module, the total amount of current cannot exceed the value listed in the above table. Any violation will cause a voltage drop by overloading the power supply, or intermittent powered with the supply in protection mode, either of which will result in unexpected action of PLC and cause harm to people or damage to equipment.
  • Page 42 Chapter 4 Power Wiring, Power Consumption Calculation, and Power Sequence Requirements DI: 7.5mA/ point ME2C3-1616◇ 200mA DO: Max.0.1A/ point DI: 7.5mA/ point ME2C4-1616◇ 200mA DO: Max.0.1A/ point DI: 7.5mA/ point ME2C5-1616◇ 200mA DO: Max.0.1A/ point DI: 7.5mA/ point ME3C6-1616◇ 200mA DO: Max.0.1A/ point High-Speed MHCM25...

  • Page 43: Calculation Example Of Power Capacity

    Chapter 4 Power Wiring, Power Consumption Calculation, and Power Sequence Requirements 4-3 Calculation Example of Power Capacity Power module selection is depending on the sum of current consumption of all modules. Therefore, user must know the current consumption of each module. Please refer to the maximum current consumption of expansion module table, which has the maximum current consumption of each expansion module.

  • Page 44: Requirement Of Power Sequence In Cpu Module & Expansion Module

    Chapter 4 Power Wiring, Power Consumption Calculation, and Power Sequence Requirements 4-4 Requirement of Power Sequence in CPU Module & Expansion Module When the power is on, the M-Series PLC first detects the type and number of expansion module attached to its expansion interface and get the actual I/O configuration. Therefore, while the CPU module performs detection, the power in expansion module should be already UP, otherwise, the detected I/O configuration will not correct.

  • Page 45: Chapter 5 Digital Input Circuit

    Chapter 5 Digital Input (DI) Circuit Digital Input (DI) Circuit Digital Input Circuit Specifications ....................... 2 24VDC Single-End Input Circuit and Wiring for SINK/SOURCE Input ........3 M-Series PLC Expansion Module User Manual...

  • Page 46: Digital Input Circuit Specifications

    Chapter 5 Digital Input (DI) Circuit M-Series PLC provides the single-end 24VDC inputs which use the common terminal to save terminals. The response speeds of single-end common input circuits are available in high, medium and low. The single-end input circuit can be set to SINK or SOURCE type by varying the wiring of the common terminal S/S inside PLC and external common wire of input circuits.

  • Page 47: 24Vdc Single-End Input Circuit And Wiring For Sink/Source Input

    Chapter 5 Digital Input (DI) Circuit 24VDC Single-End Input Circuit and Wiring for SINK/SOURCE Input The 24VDC single-end digital input circuits of M-Series PLC are available for high, medium and low speed. They all have the similar circuit structures but with different response speeds. To save input terminals, the circuit of single-end input is implemented by connecting one end of all input points (photo coupler) inside the PLC to the same internal common terminal labeled as S/S.
  • Page 48 Chapter 5 Digital Input (DI) Circuit Wiring of single-end common SOURCE input ➢ Input Devices Wiring of single-end common SOURCE input M-Series PLC Expansion Module User Manual...

  • Page 49: Chapter 6 Digital Output Circuit

    Chapter 6 Digital Output Circuit Digital Output (DO) Circuit Digital Output Circuit Specifications ....................2 Single-End Output Circuit ........................3 Speed up the Single-End Transistor Output Circuit (High/ Medium) ........6 Output Device Protection and Noise Suppression in DO Circuit ..........7 M-Series PLC Expansion Module User Manual...

  • Page 50: Digital Output Circuit Specifications

    Chapter 6 Digital Output Circuit 6-1 Digital Output Circuit Specifications Digital Output Circuit Specifications Item Single-End Transistor Output Single-End Relay Output Specification High-Speed (HSC) Medium-Speed Maximum output frequency 200KHz 1kHz For ON/OFF，not for frequent exchange Working Voltage 5~30VDC <250VAC,30VDC Maximum Resistive 2A/single，8A/common 0.1A/single，...

  • Page 51: Single-End Output Circuit

    Because relay contacts have no polarity, it can be applied for AC or DC load power. Each relay can provide current up to 2A. The maximum rated current in all output commons of M Series PLC is 8A. Its mechanical lifetime can reach up to 2 million times, while the contacts have a shorter lifetime. The lifetime also varies depending on working voltage, load type (power factor cosψ) and contact current.
  • Page 52 Chapter 6 Digital Output Circuit Relay life at different currents and phases M-Series PLC Expansion Module User Manual...
  • Page 53 Chapter 6 Digital Output Circuit 6-2-2 Structure and Wiring of Single-End Transistor SINK and SOURCE Output Circuit The transistor contacts are divided into SINK and SOURCE output circuit. Each transistor contact can provide a max current of 0.5A. The max current limit of the output common point of the transistor can be divided into 2A current or 4A current according to different models.

  • Page 54: Speed Up The Single-End Transistor Output Circuit

    Chapter 6 Digital Output Circuit 6-3 Speed up the Single-End Transistor Output Circuit (High/ Medium) Either with the SINK or SOURCE structure in single-end output transistor circuit, when the transistor switches from ON to OFF, the junction capacitor between transistor CE electrodes should be charged to near the load voltage VDD before it can stop the current running through the photocoupler inside the load, which increase the OFF time and decrease the response speed.

  • Page 55: Output Device Protection And Noise Suppression In Do Circuit

    R ≥ (note power dissipation P = Is Rand voltage drop V = IsR) Ir max Ir max of relay in M Series PLC = 2A M-Series PLC Expansion Module User Manual...
  • Page 56 Chapter 6 Digital Output Circuit Suppression of Counter-Electromotive Force For the inductive load, whether in AC or DC power, suppression devices must be connected in parallel to both its ends to protect the relay contacts and lower noise interference. The schematic diagrams for AC and DC powers are shown below, respectively: Scheme of AC power load Suppress by a diode in DC power load (for low power）...
  • Page 57 Chapter 6 Digital Output Circuit Suppress by a diode (for low power) Suppress by a diode + Zener (high power and frequent ON/OFF) M-Series PLC Expansion Module User Manual...

  • Page 58: Chapter 7 Left Side Expansion Module Specifications

    Chapter 7 Left Side Expansion Module Specifications Left Side Expansion Module Specifications Power Module Specifications ......................... 2 M-Series PLC Expansion Module User Manual...

  • Page 59: Power Module Specifications

    Chapter 7 Left Side Expansion Module Specifications 7-1 Power Module Specifications 7-1-1 MPA024-24 Specification Appearance and Function MPA024-24 部位名稱 Technical Specifications MPA024-24 Technical Specifications Table Item Technical Specifications Model MPA024-24 Input voltage 100~240VAC Input frequency 50/60Hz Maximum input current 1A max. Inrush current（cold start）...
  • Page 60 Chapter 7 Left Side Expansion Module Specifications 34V~36V Method: Foldback overload protection, automatically recover when overload is Overcurrent protection removed 101%~133% rated output power Operating Ambient Temperature 0~55℃ Relative Humidity 20 ~ 95% (non-condensing, RH-2) Altitude ≦2000m Vibration Resistance 5~8.4Hz Amplitude: 3.5 (Fixed by DIN RAIL) 8.4~150Hz Constant acceleration:19.6m/s^2(2G) 10G, 10 times each along the 3 axes (IEC61131-2 Standard)
  • Page 61 Chapter 7 Left Side Expansion Module Specifications 7-1-2 MPA048-24 Specifications Appearance and Function MPA048-24 Appearance Technical Specifications MPA048-24 Technical Specifications Table Item Technical Specifications Model MPA048-24 Input voltage 100~240VAC Input frequency 50/60Hz Maximum input current 1A max. Inrush current（cold start） 22A/115Vac (44A/230Vac) 3,000 VAC (Primary-secondary), 1,500 VAC (Primary-PE), 500 VAC Withstand voltage...
  • Page 62 Chapter 7 Left Side Expansion Module Specifications 101%~133% rated output power Operating Ambient Temperature 0~55℃ Relative Humidity 20 ~ 95% (non-condensing, RH-2) Altitude ≦2000m Vibration Resistance 5~8.4Hz Amplitude: 3.5 (Fixed by DIN RAIL) 8.4~150Hz Constant acceleration:19.6m/s^2(2G) 10G, 10 times each along the 3 axes (IEC61131-2 Standard) Shockproof 10G, 3 times each along the 3 axes Noise Suppression...

  • Page 63: Right Side High Speed Expansion Module Specifications

    Chapter 8 Right Side-High Speed Expansion Module Specifications Right Side High-Speed Expansion Module Specifications High-Speed Communication Expansion Module Specifications ..........2 M-Series PLC Expansion Module User Manual...

  • Page 64: High Speed Communication Expansion Module Specifications

    Chapter 8 Right Side-High Speed Expansion Module Specifications 8-1 High Speed Communication Expansion Module Specifications If the communication Port of the M-Series CPU module is not enough for a specific application, then expand it with the additional expansion modules. 8-1-1 MHCM25 Specifications Appearance and Functions MHCM25 Appearance Technical Specifications...
  • Page 65 Chapter 8 Right Side-High Speed Expansion Module Specifications Status Indicator MHCM25 Status Indicator Table Name instruction PWR Indicator Power ON: Green Light Power OFF: No LightS RUN Indicator Running: Green Light ERR Indicator In ERROR: Red Light Port A RX Indicator Port A is receiving: Orange Light Port A TX Indicator Port A is transmitting: Orange Light...
  • Page 66 Chapter 8 Right Side-High Speed Expansion Module Specifications 8-1-2 MHCM55 Specifications Appearance and Function MHCM55 Appearance Technical Specifications MHCM55 Technical Specifications Table Item Technical Specifications Model MHCM55 connection interface 2 Port RS485 Maximum number of connections RS485: 32 Slaves Connector type RS485: 4 pin European terminal block Transmission rate RS485: Max 230400...
  • Page 67 Chapter 8 Right Side-High Speed Expansion Module Specifications Status Indicator MHCM55 Status Indicator Table Name instruction PWR Indicator Power ON: Green Light Power OFF: No Lights RUN Indicator Running: Green Light ERR Indicator In ERROR: Red Light Port A RX Indicator Port A is receiving: Orange Light Port A TX Indicator Port A is transmitting: Orange Light...

  • Page 68: Chapter 9 Right Side Expansion Module Specifications

    Chapter 9 Right Side Expansion Module Specifications Right Side Expansion Module Specifications Digital Input Expansion Module Specifications ................2 Digital Output Expansion Module Specifications ................5 Digital Input /Output Combo Expansion Module Specifications ......... 10 Analog Input Expansion Module Specifications ................15 Analog Output Expansion Module Specifications ..............

  • Page 69: Digital Input Expansion Module Specifications

    Chapter 9 Right Side Expansion Module Specifications 9-1 Digital Input Expansion Module Specifications If the digital input expansion module of the M-Series CPU module is not enough for a specific application, then expand it with the additional expansion modules. 9-1-1 M16X Specifications Appearance and Function M16X Appearance Technical Specifications...
  • Page 70 Chapter 9 Right Side Expansion Module Specifications Altitude ≦2000m Vibration Resistance 5~8.4Hz Amplitude: 3.5 (Fixed by DIN RAIL) 8.4~150Hz Constant acceleration:19.6m/s^2(2G) 10G, 10 times each along the 3 axes (IEC61131-2 Standard) Shockproof 10G, 3 times each along the 3 axes Noise Suppression 1500Vp-p, Width: 1us Withstand Voltage...
  • Page 71 Chapter 9 Right Side Expansion Module Specifications Wiring of single-end common SOURCE input ➢ Wiring of single-end common SOURCE input M-Series PLC Expansion Module User Manual...

  • Page 72: Digital Output Expansion Module Specifications

    Chapter 9 Right Side Expansion Module Specifications 9-2 Digital Output Expansion Module Specifications If the digital output expansion module of the M-Series CPU module is not enough for a specific application, then expand it with the additional expansion modules. 9-2-1 M16YT / M16YJ Specifications Appearance and Function M16Y Appearance Technical Specifications...
  • Page 73 Chapter 9 Right Side Expansion Module Specifications Delay Time Over Current Protection Isolation Type Photocoupler Isolation, 500VAC, 1 minute SINK /SOURCE Type Choose SINK/SOURCE by models and non-exchangeable Operating Ambient Temperature 0~55℃ Relative Humidity 5 ~ 95% (non-condensing, RH-2) Altitude ≦2000m Vibration Resistance 5~8.4Hz Amplitude: 3.5...
  • Page 74 Chapter 9 Right Side Expansion Module Specifications Wiring Transistor Single-End SINK Output ➢ Transistor Single-End SINK Output Transistor Single-End SOURCE Output ➢ Transistor Single-End SOURCE Output M-Series PLC Expansion Module User Manual...
  • Page 75 Chapter 9 Right Side Expansion Module Specifications 9-2-2 M16YR Specifications Appearance and Function M M16R Appearance Technical Specification M16YR Technical Specification Table item Technical Specifications Model M16YR Output Points Output Points Type Single-End Relay Output Maximum output frequency For ON/OFF，not for frequent exchange Working Voltage <250VAC,30VDC Maximum...
  • Page 76 Chapter 9 Right Side Expansion Module Specifications Operating Ambient 0~55℃ Temperature Relative Humidity 5 ~ 95% (non-condensing, RH-2) Altitude ≦2000m Vibration Resistance 5~8.4Hz Amplitude: 3.5 (Fixed by DIN RAIL) 8.4~150Hz Constant acceleration:19.6m/s^2(2G) 10G, 10 times each along the 3 axes (IEC61131-2 Standard) Shockproof 10G, 3 times each along the 3 axes Noise Suppression...

  • Page 77: Digital Input /Output Combo Expansion Module Specifications

    Chapter 9 Right Side Expansion Module Specifications 9-3 Digital Input /Output Combo Expansion Module Specifications If the digital I/O combo expansion module of the M-Series CPU module is not enough for a specific application, then can expand it with the additional expansion modules. 9-3-1 M1616XYT / M1616XTJ Specification Appearance and Function M1616XYT / M1616XYJ Appearance...
  • Page 78 Chapter 9 Right Side Expansion Module Specifications Vibration Resistance 5~8.4Hz Amplitude: 3.5 (Fixed by DIN RAIL) 8.4~150Hz Constant acceleration:19.6m/s^2(2G) 10G, 10 times each along the 3 axes (IEC61131-2 Standard) Shockproof 10G, 3 times each along the 3 axes Noise Suppression 1500Vp-p, Width: 1us Withstand Voltage 1500 VAC 1 minute (Between power terminals and input/output terminals, and between all...
  • Page 79 Chapter 9 Right Side Expansion Module Specifications Status Indicator M16X Status Indicator Table Indicator instruction PWR Indicator Power ON: Green Light Power OFF: No Lights 1~16 Input Indicator ON: Green Light OFF: No Lights 1~16 output Indicator ON: Green Light OFF: No Lights M-Series PLC Expansion Module User Manual...
  • Page 80 Chapter 9 Right Side Expansion Module Specifications Wiring Wiring of single-end common SINK input ➢ Wiring of single-end common SINK input Wiring of single-end common SOURCE input ➢ Wiring of single-end common SOURCE input M-Series PLC Expansion Module User Manual...
  • Page 81 Chapter 9 Right Side Expansion Module Specifications Transistor Single-End SINK Output ➢ Transistor Single-End SINK Output Transistor Single-End SOURCE Output ➢ Transistor Single-End SOURCE Output M-Series PLC Expansion Module User Manual...

  • Page 82: Analog Input Expansion Module Specifications

    Chapter 9 Right Side Expansion Module Specifications 9-4 Analog Input Expansion Module Specifications If the Analog expansion module of the M-Series CPU module is not enough for a specific application, then expand it with the additional expansion modules. 9-4-1 M04AD Specification Appearance and Function M04AD Appearance Technical Specification...
  • Page 83 Chapter 9 Right Side Expansion Module Specifications 4~20mA 0~16383 0.976uA Conversion precision ±0.1% (25°C±5℃) Voltage ±0.2% (0～55℃) ±0.2% (25°C±5℃) Current ±0.4% (0～55℃) AD Converter 24-Bit Input Resistance Voltage：1MΩ Current：250Ω Hardware maximum input Voltage：－15V～＋15V Current：-30mA~+30mA Insulation Between analog input and CPU：insulated（Digital isolators, transformers） Between analog input channels：non-insulated Operating Ambient 0~55℃...
  • Page 84 Chapter 9 Right Side Expansion Module Specifications Wiring M04AD Wiring M-Series PLC Expansion Module User Manual...
  • Page 85 Chapter 9 Right Side Expansion Module Specifications 9-4-2 M04ADR Specification Appearance and Function M04ADR Appearance Technical Specification M04ADR Technical Specification item Technical Specification Model M04ADR Input Points Conversion speed High-Speed: 1.5ms/Ch. Medium-Speed: 4ms/Ch. Low-Speed: 15ms/Ch. 50Hz Filter: 80ms/Ch. 60Hz Filter: 68ms/Ch. Analog Input Characteristics Analog input range Data...
  • Page 86 Chapter 9 Right Side Expansion Module Specifications AD Converter 24-Bit Input Resistance Voltage：1MΩ Current：250Ω Hardware maximum input Voltage：－15V～＋15V Current：-30mA~+30mA Insulation Between analog input and CPU：insulated（Digital isolators, transformers） Between analog input channels：non-insulated Operating Ambient 0~55℃ Temperature Relative Humidity 5 ~ 95% (non-condensing, RH-2) Altitude ≦2000m Vibration Resistance...
  • Page 87 Chapter 9 Right Side Expansion Module Specifications Wiring M04ADR Wiring M-Series PLC Expansion Module User Manual...

  • Page 88: Analog Output Expansion Module Specifications

    Chapter 9 Right Side Expansion Module Specifications 9-5 Analog Output Expansion Module Specifications If the Analog expansion module of the M-Series CPU module is not provided with analog output interface, then expand it with the additional expansion modules. 9-5-1 M04DA Specification Appearance and Function M04DA Appearance Technical Specification...
  • Page 89 Chapter 9 Right Side Expansion Module Specifications DA Converter 24-Bit Minimum load impedance Voltage：1kΩ Maximum load impedance Current：500Ω hardware output -10.2~+10.2V -5.1~+5.1V Voltage -0.2~10.2V -0.1~5.1V 0.9~5.1V 0~20.2mA Current 4~20.2mA Insulation Between analog input and CPU：insulated（Digital isolators, transformers） Between analog input channels：non-insulated Operating Ambient 0~55℃...
  • Page 90 Chapter 9 Right Side Expansion Module Specifications Wiring M04DA Wiring M-Series PLC Expansion Module User Manual...
  • Page 91 Chapter 9 Right Side Expansion Module Specifications 9-5-2 M04DAR Specification Appearance and Function M04DAR Appearance Technical Specification M04DAR Technical Specification item Technical Specification model M04DAR Output Point Conversion speed 0.5ms/channel Analog output characteristics Analog output range Data Resolution and resolution -10~+10V -27000~27000 0.37mV...
  • Page 92 Chapter 9 Right Side Expansion Module Specifications -0.2~10.2V -0.1~5.1V 0.9~5.1V 0~20.2mA Current 4~20.2mA Insulation Between analog input and CPU：insulated（Digital isolators, transformers） Between analog input channels：non-insulated Operating Ambient 0~55℃ Temperature Relative Humidity 5 ~ 95% (non-condensing, RH-2) Altitude ≦2000m Vibration Resistance 5~8.4Hz Amplitude: 3.5 (Fixed by DIN RAIL) 8.4~150Hz Constant acceleration:19.6m/s^2(2G)
  • Page 93 Chapter 9 Right Side Expansion Module Specifications Wiring M04DAR Wiring M-Series PLC Expansion Module User Manual...

  • Page 94: Analog Input/Output Combo Expansion Module Specifications

    Chapter 9 Right Side Expansion Module Specifications 9-6 Analog Input/Output Combo Expansion Module Specifications If the Analog expansion module of the M-Series CPU module is not provided with analog output interface, then expand it with the additional expansion modules. 9-6-1 M0202AH Specifications Appearance and Function M0202AH Appearance Technical Specification...
  • Page 95 Chapter 9 Right Side Expansion Module Specifications 4~20mA 0~16383 0.976uA Conversion precision ±0.1% (25°C±5℃) Voltage ±0.2% (0～55℃) ±0.2% (25°C±5℃) Current ±0.4% (0～55℃) AD Converter 24-Bit Input Resistance Voltage：1MΩ Current：250Ω Hardware maximum input Voltage：－15V～＋15V Current：-30mA~+30mA Output Specifications Output Point Conversion speed 1ms/channel Analog output characteristics Analog output range...
  • Page 96 Chapter 9 Right Side Expansion Module Specifications Status Indicator M0202AH Status Indicator Table Indicator instruction PWR Indicator Power ON: Green Light Power OFF: No Lights RUN Indicator Running: Green Light ADC/DAC Indicator ADC/DAC Converting: Yellow Light ALM Indicator On Alert: Red Light ERR Indicator In ERROR: Red Light M-Series PLC Expansion Module User Manual...
  • Page 97 Chapter 9 Right Side Expansion Module Specifications Wiring M0202AH Wiring M-Series PLC Expansion Module User Manual...

  • Page 98: Temperature Expansion Module Specifications

    Chapter 9 Right Side Expansion Module Specifications 9-7 Temperature Expansion Module Specifications If the temperature expansion module of the M-Series CPU module is not provided with temperature sensor interface, then expand it with the additional expansion modules. 9-7-1 M04TC Specification Appearance and Function M04TC Appearance Technical Specification...
  • Page 99 Chapter 9 Right Side Expansion Module Specifications Operating Ambient 0~55℃ Temperature Relative Humidity 5 ~ 95% (non-condensing, RH-2) Altitude ≦2000m Vibration Resistance 5~8.4Hz Amplitude: 3.5 (Fixed by DIN RAIL) 8.4~150Hz Constant acceleration:19.6m/s^2(2G) 10G, 10 times each along the 3 axes (IEC61131-2 Standard) Shockproof 10G, 3 times each along the 3 axes Noise Suppression...
  • Page 100 Chapter 9 Right Side Expansion Module Specifications 9-7-2 M04TCR Specification Appearance and Function M04TCR Appearance Technical Specification M04TCR Technical Specifications Table item Technical Specification Model M04TCR Input Points Resolution 0.1℃ Sampling cycle High Speed:100ms/ch Standard:200ms/ch Temperature sensor type K,J,E,T,R,B,N,S,mV Conversion precision ±0.2% (25°C±5℃) ±0.4% (0～55℃) AD Converter...
  • Page 101 Chapter 9 Right Side Expansion Module Specifications (Fixed by DIN RAIL) 8.4~150Hz Constant acceleration:19.6m/s^2(2G) 10G, 10 times each along the 3 axes (IEC61131-2 Standard) Shockproof 10G, 3 times each along the 3 axes Noise Suppression 1500Vp-p, Width: 1us Withstand Voltage 1500 VAC 1 minute (Between power terminals and input/output terminals, and between all external terminals and the housing) Status Indicator...

  • Page 102: Temperature Combo Expansion Module Specifications

    Chapter 9 Right Side Expansion Module Specifications 9-8 Temperature Combo Expansion Module Specifications If the temperature combo expansion module of the M-Series CPU module is not provided with temperature sensor interface, then expand it with the additional expansion modules. 9-8-1 M0202TH Specification Appearance and Function M0202TH Appearance Technical Specification...
  • Page 103 Chapter 9 Right Side Expansion Module Specifications Conversion precision ±0.5% (25°C±5℃) ±1% (0～55℃) AD Converter 24-Bit Common Specifications Operating mode PID Control ON/OFF Control Control cycle 1~100 Seconds Tuning PID Auto Tuning Insulation Between analog input and CPU：insulated（Digital isolators） Between analog input channels：insulated（optocoupler isolator） Operating Ambient 0~55℃...
  • Page 104 Chapter 9 Right Side Expansion Module Specifications Wiring M0202TH Wiring M-Series PLC Expansion Module User Manual...

  • Page 105: Load Cell Expansion Module Specifications

    Chapter 9 Right Side Expansion Module Specifications 9-9 Load Cell Expansion Module Specifications If the Load Cell expansion module of the M Series CPU module is not provided with load cell measurement interface, then expand it with the additional expansion modules.
  • Page 106 Chapter 9 Right Side Expansion Module Specifications Standard: 10ms/ch Insulation Between analog input and CPU：insulated（Digital isolators） Between analog input channels：insulated（optocoupler isolator） Operating Ambient 0~55℃ Temperature Relative Humidity 5 ~ 95% (non-condensing, RH-2) Altitude ≦2000m Vibration Resistance 5~8.4Hz Amplitude: 3.5 (Fixed by DIN RAIL) 8.4~150Hz Constant acceleration:19.6m/s^2(2G) 10G, 10 times each along the 3 axes (IEC61131-2 Standard) Shockproof...
  • Page 107 Chapter 9 Right Side Expansion Module Specifications Wiring M02LC Wiring M-Series PLC Expansion Module User Manual...
  • Page 108 Chapter 9 Right Side Expansion Module Specifications 9-9-2 M02LCR Specifications Appearance and Function M02LC Appearance Technical Specification M02LCR Technical Specifications Table item Technical Specification Model M02LCR Input Points Excitation Voltage 5VDC±5%, 60mA Sensor Type 4-wire or 6-wire Load Cell Number of Sensor Connection 4 * 350Ω...
  • Page 109 Chapter 9 Right Side Expansion Module Specifications Vibration Resistance 5~8.4Hz Amplitude: 3.5 (Fixed by DIN RAIL) 8.4~150Hz Constant acceleration:19.6m/s^2(2G) 10G, 10 times each along the 3 axes (IEC61131-2 Standard) Shockproof 10G, 3 times each along the 3 axes Noise Suppression 1500Vp-p, Width: 1us Withstand Voltage 1500 VAC 1 minute (Between power terminals and input/output terminals, and between all...
  • Page 110 Chapter 9 Right Side Expansion Module Specifications Wiring M02LCR Wiring M-Series PLC Expansion Module User Manual...

  • Page 111: Chapter 10 Left Side Expansion Dimensions

    Chapter 10 Left Side Expansion Dimensions Left Side Expansion Dimensions 10-1 Power Module Dimensions ........................2 M-Series PLC Expansion Module User Manual...

  • Page 112: Power Module Dimensions

    Chapter 10 Left Side Expansion Dimensions 10-1 Power Module Dimensions 10-1-1 MPA024-24 Dimensions MPA024-24 Dimensions M-Series PLC Expansion Module User Manual...
  • Page 113 Chapter 10 Left Side Expansion Dimensions 10-2-2 MPA048-24 Dimensions MPA048-24 Dimensions M-Series PLC Expansion Module User Manual...

  • Page 114: Right Side High Speed Expansion Dimensions

    Chapter 11 Right Side High-Speed Expansion Dimensions Right Side High-Speed Expansion Dimensions 11-1 High-Speed Communication Expansion Module Dimensions ..........2 M-Series PLC Expansion Module User Manual...

  • Page 115: High Speed Communication Expansion Module Dimensions

    Chapter 11 Right Side High-Speed Expansion Dimensions 11-1 High-Speed Communication Expansion Module Dimensions 11-1-1 MHCM25 Dimensions MHCM25 Dimensions M-Series PLC Expansion Module User Manual...
  • Page 116 Chapter 11 Right Side High-Speed Expansion Dimensions 11-1-2 MHCM55 Dimensions MHCM55 Dimensions M-Series PLC Expansion Module User Manual...

  • Page 117: Chapter 12 Right Side Expansion Dimensions

    Chapter 12 Right Side Expansion Dimensions Right Side Expansion Dimensions 12-1 Digital input Expansion Module Dimensions ................... 2 12-2 Digital Output Expansion Module Dimensions ................3 12-3 Digital Input/Output Combo Expansion Module Dimensions ..........5 12-4 Analog Input Expansion Module Dimensions ................. 6 12-5 Analog Output Expansion Module Dimensions ................

  • Page 118: Digital Input Expansion Module Dimensions

    Chapter 12 Right Side Expansion Dimensions 12-1 Digital input Expansion Module Dimensions 12-1-1 M16X Dimensions M16X Dimensions M-Series PLC Expansion Module User Manual...

  • Page 119: Digital Output Expansion Module Dimensions

    Chapter 12 Right Side Expansion Dimensions 12-2 Digital Output Expansion Module Dimensions 12-2-1 M16YT/ M16YJ/ M16YR Dimensions M16YT Dimensions M16YJ Dimensions M-Series PLC Expansion Module User Manual...
  • Page 120 Chapter 12 Right Side Expansion Dimensions M16YR Dimensions M-Series PLC Expansion Module User Manual...

  • Page 121: Digital Input/Output Combo Expansion Module Dimensions

    Chapter 12 Right Side Expansion Dimensions 12-3 Digital Input/Output Combo Expansion Module Dimensions 12-3-1 M1616XYT/ M161616XYJ Dimensions M1616XYT Dimensions M1616XYJ Dimensions M-Series PLC Expansion Module User Manual...

  • Page 122: Analog Input Expansion Module Dimensions

    Chapter 12 Right Side Expansion Dimensions 12-4 Analog Input Expansion Module Dimensions 12-4-1 M04AD Dimensions M04AD Dimensions M-Series PLC Expansion Module User Manual...
  • Page 123 Chapter 12 Right Side Expansion Dimensions 12-4-2 M04ADR Dimensions M04ADR Dimensions M-Series PLC Expansion Module User Manual...

  • Page 124: Analog Output Expansion Module Dimensions

    Chapter 12 Right Side Expansion Dimensions 12-5 Analog Output Expansion Module Dimensions 12-5-1 M04DA Dimensions M04DA Dimensions M-Series PLC Expansion Module User Manual...
  • Page 125 Chapter 12 Right Side Expansion Dimensions 12-5-2 M04DAR Dimensions M04DAR Dimensions M-Series PLC Expansion Module User Manual...

  • Page 126: Analog Input/Output Combo Expansion Module Dimensions

    Chapter 12 Right Side Expansion Dimensions 12-6 Analog Input/ Output Combo Expansion Module Dimensions 12-6-1 M0202AH Dimensions M0202AH Dimensions M-Series PLC Expansion Module User Manual...

  • Page 127: Temperature Expansion Module Dimensions

    Chapter 12 Right Side Expansion Dimensions 12-7 Temperature Expansion Module Dimensions 12-7-1 M04TC Dimensions M04TC Dimensions M-Series PLC Expansion Module User Manual...
  • Page 128 Chapter 12 Right Side Expansion Dimensions 12-7-2 M04TCR Dimensions M04TCR Dimensions M-Series PLC Expansion Module User Manual...

  • Page 129: Temperature Combo Expansion Module Dimensions

    Chapter 12 Right Side Expansion Dimensions 12-8 Temperature Combo Expansion Module Dimensions 12-8-1 M0202TH Dimensions M0202TH Dimensions M-Series PLC Expansion Module User Manual...

  • Page 130: Load Cell Expansion Module Dimensions

    Chapter 12 Right Side Expansion Dimensions 12-9 Load Cell Expansion Module Dimensions 12-9-1 M02LC Dimensions M02LC Dimensions M-Series PLC Expansion Module User Manual...
  • Page 131 Chapter 12 Right Side Expansion Dimensions 12-9-2 M02LCR Dimensions M02LCR Dimensions M-Series PLC Expansion Module User Manual...

  • Page 132: End Module Cover Dimensions

    Chapter 12 Right Side Expansion Dimensions 12-10 End Module Cover Dimensions 12-10-1 MRE Dimensions MRE Dimensions M-Series PLC Expansion Module User Manual...

  • Page 133: Chapter 13 Expansion Module Troubleshooting

    Chapter 13 Expansion Module Troubleshooting Expansion Module Troubleshooting 13-1 Digital Input Expansion Module Troubleshooting ..............2 13-2 Digital Output Expansion Module Troubleshooting ..............2 13-3 Digital Input/ Output Expansion Module Troubleshooting 13-4 Analog Input Expansion Module Troubleshooting ..............2 13-5 Analog Output Expansion Module Troubleshooting ..............

  • Page 134: Digital Input Expansion Module Troubleshooting

    Chapter 13 Expansion Module Troubleshooting 13-1 Digital Input Expansion Module Troubleshooting Digital Input Expansion Module Troubleshooting Table Error Code Error State ERR LED Module behavior Note 13-2 Digital Output Expansion Module Troubleshooting Digital Output Expansion Module Troubleshooting Table Error Code Error State ERR LED Module behavior...

  • Page 135: Temperature Input Expansion Module Troubleshooting

    Chapter 13 Expansion Module Troubleshooting 13-7 Temperature Expansion Module Troubleshooting Temperature Input Expansion Module Troubleshooting Table Error Code Error State ERR LED Module behavior Note 13-8 Temperature Combo Expansion Module Troubleshooting Temperature Combo Expansion Module Troubleshooting Table Error Code Error State ERR LED Module behavior Note...

  • Page 136: Chapter 14 Repairs And Maintenance

    Chapter 14 Repairs and Maintenance Repairs and Maintenance 14-1 Precautions ............................3 14-2 Daily Maintenance ............................3 14-3 Regular Maintenance ..........................4 M-Series PLC Expansion Module User Manual...

  • Page 137: Precautions

    Chapter 14 Repairs and Maintenance 14-1 Precautions When performing the required servicing and maintenance, please watch the following requirements because incorrect or careless operations may result in personal injury and equipment damage. ➢ Please confirm that the ambient environment is not exposed to corrosive substances ( e.g., chlorides and e.g.,...

  • Page 138: Daily Maintenance

    Chapter 14 Repairs and Maintenance 14-2 Daily Maintenance The connection terminal may present loosening signs after running the PLC System for a longer time. To maintain the PLC System at normal operating status, the inspection should be executed according to daily maintenance items after confirming that the ambient environment meets the environmental specifications that are specified in Chapter 3.

  • Page 139: Regular Maintenance

    Chapter 14 Repairs and Maintenance 14-3 Regular Maintenance When the routine daily maintenance is required, the module should be serviced cyclically according to the actual operating environment. The inspection should be executed according to daily maintenance items after confirming that the ambient environment meets the environmental specifications that are specified in Chapter 3.
  • Page 140 Chapter 14 Repairs and Maintenance The maximum scanning time Check the status value of Max. scanning must be without the scope Check the reasons causing the R35371 through the time allowed by the system extension of scanning time. monitoring page. specifications.
  • Page 141 Amendment record Amendment Record Version Date Description Author V1.0 2022/05/31 Draft Albert M Series PLC Expansion Module User Manual...

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