FATEK M Series Hardware User Manual
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FATEK M Series Hardware User Manual

FATEK M Series Hardware User Manual

Plc cpu module
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M-Series PLC CPU Module Hardware
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M Series PLC Strctured Language STX Manual

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  • Page 1 Since the content of the manual will be revised as the version changes, this version may not be the final version. To download the latest version of the manual, please go to the technical support area of www.fatek.com FATEK AUTOMATION CORP. M Series PLC Strctured Language STX Manual...

  • Page 2: Table Of Contents

    INDEX INDEX ........................0 1 Overview ...................... 1-1 Overview ........................... 1-2 Manuals Used .......................... 1-6 2 Product Line ....................2-1 Product Features ........................2-2 Composition of M-Series PLC Single Model System Types ........2-4 System Configuration ................3-1 Basic System Configuration ....................3-2 Precautions for System Configuration ................
  • Page 3 CPU Specifications ....................... 6-3 CPU advanced specifications .................... 6-7 Digital Input (DI) Circuit ..................... 6-9 Digital Output (DO) Circuit ....................6-11 Analog input specifications ..................... 6-15 Dimensions of CPU Module ....................6-16 7 Power Supply Wiring & Power Consumption Calculation and Power Sequencing Requirements ................

  • Page 4: Warranty Service

    FATEK's product warranty period means that the product will be free from defects during the agreed period from the time of sale. Please contact FATEK or the local distributor in the event failure occurs on any of the FATEK products for reasons not caused by man-made factors during the aforesaid warranty period. However, the failure due to any of the following reasons shall not be covered by the warranty services: 1.

  • Page 5: Service De Garantie

    La période de garantie du produit FATEK stipule que le produit sera exempt de défauts pendant la période convenue à compter de la date d'achat. En cas de panne d'un produit FATEK pour des raisons non liées à des facteurs externes, veuillez contacter FATEK ou le distributeur local durant la période de garantie.

  • Page 6: Precautions On Using The Product

    The user needs to check if the system, machinery or device currently used is compatible with the FATEK product. If the user fails to confirm the compatibility or the suitability, then FATEK shall not be liable for the suitability of the product.
  • Page 7 FATEK. En l'absence de confirmation de compatibilité ou d'adéquation, FATEK décline toute responsabilité à cet égard. Lorsque le client en fait la demande, FATEK fournira une certification tierce corrélée pour définir la valeur nominale et les restrictions d'application applicables au produit. Toutefois, cette certification ne doit pas être considérée comme suffisante pour établir l'adéquation du produit FATEK, du produit final,...

  • Page 8: Dimensions And Weight

    Errors and negligence The content of this Manual is provided through careful checking process and is considered as correct. However, FATEK shall not be liable for the errors or the negligence that may be found in the text, printing content and proofreading.

  • Page 9: Avis De Non-Responsabilité

    FATEK ajustera le numéro de modèle en conséquence. Dans le cas de modifications des spécifications du produit, FATEK ne notifiera pas lorsque l'utilisation d'un numéro de modèle spécial ou la création de spécifications particulières est exigée pour répondre aux besoins de l'application du client, conformément aux...

  • Page 10: Precautions For Safety

    Precautions for Safety Signs and meaning of safety precautions The following signs will be used in this Manual in order to provide precautions that will be required for using the M-Series PLC safely. These precautions are extremely important for using the product safely. Please read the safety precautions carefully in order to get familiar with and understand the content and the meaning of the aforesaid instructions.
  • Page 11 Warning Do not attempt to dismantle any module or touch the internal side of the module when it is under energized status or it may lead to electrocution injury. Do not attempt to touch any terminal or terminal board when the module is under energized status, or it may lead to electrocution injury.
  • Page 12 Precautions Do not touch the power module when the PLC is under energized status or when the power source is disconnected. At this time, the power module might still present extremely high temperature that can cause a scorching injury. When connecting with the terminal board of the power module, the cable should be secured with the appropriately sized Ferrule.

  • Page 13: Précautions De Sécurité

    Précautions de sécurité. Signes et signification des précautions de sécurité Les signes suivants seront utilisés dans ce manuel pour fournir les précautions nécessaires à l'utilisation sécurisée de l'automate de la série M. Ces précautions sont essentielles pour une utilisation sûre du produit.
  • Page 14 Avertissement. N'essayez pas de démonter un module ou de toucher le côté interne du module lorsqu'il est sous tension, car cela pourrait entraîner des blessures par électrocution. Évitez de toucher un terminal ou un bornier lorsque le module est sous tension, car cela pourrait entraîner des blessures par électrocution.
  • Page 15 Précautions Ne touchez pas le module d'alimentation lorsque le PLC est sous tension ou lorsque la source d'alimentation est déconnectée. À ce moment-là, le module d'alimentation peut encore présenter une température extrêmement élevée pouvant causer des brûlures. Lors de la connexion avec le bornier du module d'alimentation, le câble doit être sécurisé...

  • Page 16: Precautions For Use

    Precautions for Use When using the M-Series PLC, please observe the precautions provided below. Using the power Please use the voltage specified in the Manual. Incorrect voltage will lead to false action or burning  damage to the equipment. If the number of the module being connected exceeds the current rating of the power module, you ...
  • Page 17 Please set the grounding wire correctly for the power module and communication port to avoid communication error and equipment malfunction caused by noise interference.  It is recommended to use M series dedicated AC power modules to supply power to MPLC related modules. ...
  • Page 18  Do not attempt to dismantle, repair or modify any module; or it may result in false action, fire or electrocution.  It is required to protect the PLC from falling or from excessive vibration or impact.  If the I/O is located at the “ON” position, when switching the “RUN Mode” to the “STOP Mode,” the system will set the PLC output at the “OFF”...

  • Page 19: Précautions D'utilisation

    Précautions d'utilisation When using the M-Series PLC, please observe the precautions provided below. Utilisation de l'alimentation Veuillez utiliser la tension spécifiée dans le manuel. Une tension incorrecte entraînera un  dysfonctionnement ou des dommages par surchauffe de l'équipement. Si le nombre de modules connectés dépasse la capacité nominale du module d'alimentation, il se ...
  • Page 20 verrouillée (c'est-à-dire correctement enclenchée). Si la boucle n'est pas bien verrouillée, le module pourrait ne pas remplir la fonction prévue. Câblage  Veuillez suivre les instructions fournies dans le manuel pour exécuter correctement les opérations de câblage.  Avant de connecter l'alimentation, veuillez vérifier l'état de tous les fils et interrupteurs. Un câblage incorrect peut entraî...
  • Page 21 (1) Lors du changement du mode de fonctionnement du PLC (Mode RUN/Mode STOP). (2) Lors de l'activation/désactivation forcée des données conservées dans le registre. (3) Lors du changement de la valeur actuelle de tout bit ou paramètre enregistré dans le registre.
  • Page 22 Precautions for the Application Environment  Please follow the instructions described in this Manual for carrying out the installation activities correctly.  Do not operate the control system in any of the following locations: (1) The location exposed to direct sunlight. (2) The location with temperature or humidity exceeding the specified range.

  • Page 23: Overview

    Overview Overview Overview ........................... 1-2 Manuals Used .......................... 1-6...

  • Page 24: Overview

    1 Overview 1-1 Overview This chapter provide an overview of the model types in the M series PLC modules. Total Program Pulse EtherCAT Maximum I/O Points Memory Built-in Total HSPO 3D circular/ Category Model Ethernet Number Axes Axes Motion Communication...
  • Page 25 1 Overview Simple description of M series PLC model series ◇： T — Transistor SINK(NPN) output； J — Transistor SOURCE (PNP) output(expected support in 2025) * 1 : SAPC (Single Axis Positioning Control) * 2 : ICF (interrupt constant feed), ICA(interrupt constant angle) * 3 : MQ can be expanded up to 8 axes/8 channels through Plug-in extension.
  • Page 26 1 Overview Category Specifications Model M16X 16 points 24 VDC digital input,Push-in terminal blocks 16 points transistor SINK(NPN) output ,Push-in terminal blocks M16YT 16 points transistor SOURCE(PNP) output ,Push-in terminal blocks M16YJ Digital I/O Modules 16 points relay output ,Push-in terminal blocks M16YR M1616XYT 16 points 24 VDC digital input,16 points transistor SINK(NPN) output, High density 40 pins header connector...
  • Page 27 6 expansion slots on the right side of the CPU (between the CPU and local I/O expansion). *2 The M series PLC only supports the MFM06 dedicated memory card *3 MQ CPUs support Plug-in expansion modules, while ME/MS/MA CPUs do not.

  • Page 28: Manuals Used

    1 Overview 1-2 Manuals Used The table below lists the relevant manuals for M series PLC products. Name Code Description Describing the CPU hardware M_PLC_CPU_Unit_User_Manual configuration specifications, the introduction of interface function, the introduction of quick steps for wire installation, troubleshooting and maintenance inspection, etc.

  • Page 29: Product Line

    Product Line Product Line Product Features ........................2-2 Composition of M-Series PLC Single Model System Types ........2-4...

  • Page 30: Product Features

    2 Product line FATEK M-Series PLC is designed as a modularized PLC product that is provided with custom-made, flexible expansion and easier adjustment characteristics to realize the most compact PLC in the world market. In this way, it has conglomerated the control, axial control, communication, data collection and IoT functions in a single compact machine unit.
  • Page 31 It can be used with the power module to support an AC220V/100V power supply. It is also not required to replace the internal battery. Support FATEK micro-SD memory card (it does not support the commercial SD memory card). The SD memory card slot will be provided for each type of configuration. Through such SD memory card, you will be allowed to use the following functions: Data memory function.

  • Page 32: Composition Of M-Series Plc Single Model System Types

    2 Product line Composition of M-Series PLC Single Model System Types The single model system refers to the resources (including the max. I/O and communication that can be expanded by the host) that can be controlled by each individual host (CPU module). Indicated below is the resource schematic diagram relating to the M-Series PLC Single Model System.

  • Page 33: System Configuration

    System Configuration System Configuration Basic System Configuration ....................3-2 Precautions for System Configuration ................3-3 Motion Control Configuration ..................3-6 Configuration in Connecting with System Bus ............3-7 Connection configuration of MQ Compact PLC ............3-8...

  • Page 34: Basic System Configuration

    3 System configuration This section describes the precautions when installing the basic system as well as the content related to the peripheral devices. 3-1 Basic System Configuration You may add the M-series module at the right-side of the M-Series PLC CPU Module. The available modules shall comprise the digital I/O module, analog I/O module, temperature module, network module and Load Cell Module, etc.

  • Page 35: Precautions For System Configuration

    3 System configuration 3-2 Precautions for System Configuration This section describes the content of the precautions that should be followed during the system configuration process. 1. Number of expansion modules and number of I/O Bus Extension that can be installed The maximum module expansion number shall vary according to the number of I/O Bus Extension.
  • Page 36 3 System configuration 3-2-1 Placement of I/O Bus Extension Module(Repeater, MRPWE) When the power module can't provide enough power for all the expansion modules, a“Repeater module" can be appropriately added to share the load of the power module. The repeater module is equivalent to the 48W power module.
  • Page 37 3 System configuration 3-2-2 Placement of I/O Bus Extension Module (Head &Tail, MRGH &MRGT) When the control cabinet is not wide enough to accommodate the right expansion module, an I/O Bus extension modules (Head and Tail module) can be installed to extend the Local I/O modules to the next row.

  • Page 38: Motion Control Configuration

    3 System configuration 3-3 Motion Control Configuration Through the standard commercial RJ-45 (Ethernet) connector rated with the shielding class above CAT6, it connects the EtherCAT port of the M-Series CPU Module with the servo actuator supporting the EtherCAT communication protocol. The servo actuator being firstly connected is pre-set as Axis -1. For detailed online method that will be established with the UperLogic and servo actuator, please refer to the M-Series PLC Motion Control Software Manual.

  • Page 39: Configuration In Connecting With System Bus

    3 System configuration Configuration in Connecting with System Bus To connect with the M-Series PLC, the aforesaid device or other system may select either USB, RS-485 or EtherNET port for executing the intended connection. Further, the aforesaid device or other system may also connect with the M-Series PLC through the UperLogic software.

  • Page 40: Connection Configuration Of Mq Compact Plc

    3 System configuration Connection configuration of MQ Compact PLC The Compact PLC model is designed to meet various usage scenarios and functional requirements. Users can customize it with the necessary plug-in expansion boards, with a maximum of two plug-in expansion boards installable on the CPU unit.

  • Page 41: Uperlogic

    UperLogic UperLogic Connection Method ......................4-2...

  • Page 42: Connection Method

    4 UperLogic The “UperLogic” is the name of logic edit and test application software that will be used with FATEK M-Series PLC. The “UperLogic” can be used for setting up the PLC logic edit network as well as executing servo control, temperature control and other functions.
  • Page 43 4 UperLogic 4-1-2 Conenction through Ethernet With the Ethernet double-shield stranded cable being connected to the PC, you may connect with the PLC Ethernet port through the router. You may also use the UperLogic edit software to connect with the aforesaid PLC Ethernet port. Before connection: When executing the connection through the Ethernet, please set up the IP address of the PC...

  • Page 44: Cpu Interface And Peripheral Functions

    CPU Interface and Peripheral Functions CPU Interface and Peripheral Functions Instructions for CPU Panel Interface and Functions ........... 5-2 RUN/STOP Changeover Switch ..................5-5 Layout Diagram of Ethernet, EtherCAT Pin ..............5-7 Layout Diagram of RS485, AI Pin ..................5-8 Display Inducator of LED Status ..................

  • Page 45: Instructions For Cpu Panel Interface And Functions

    Function USB connector For connecting Type C data cable Memory card slot The slot is designed for inserting FATEK MicroSD memory card. RUN/STOP changeover switch For switching between the RUN Mode and STOP Mode. RJ-45 (Ethernet) connector The connector (RJ-45) designed for network cable connection.
  • Page 46 CPU Module diagram (with General/Advanced Motion) Name Function USB connector For connecting Type C data cable The slot is designed for inserting FATEK MicroSD Memory card slot memory card. For switching between the RUN Mode and STOP RUN/STOP changeover switch Mode.
  • Page 47 Function USB connector For connecting Type C data cable Memory card slot The slot is designed for inserting FATEK MicroSD memory card. RUN/STOP changeover switch For switching between the RUN Mode and STOP Mode. RJ-45 (Ethernet) connector Cable for connecting network cables (RJ-45) Interface for connection (for 10BASE-T/100BASETX).

  • Page 48: Run/Stop Changeover Switch

    5 CPU interface and peripheral functions Introduction to CPU module panel functions (Compact) 5-2 RUN/STOP Changeover Switch The M-Series CPU Module comprises RUN/STOP modes. Both of them can be shifted with each other through the RUN/STOP Changeover Switch located in the left- side cover plate of the machine. RUN Mode: Run the program STOP Mode: Stop running the program RUN/STOP operation method...
  • Page 49 5 CPU interface and peripheral functions function will remain inactive. M-Series PLC Hardware User Manual...

  • Page 50: Layout Diagram Of Ethernet, Ethercat Pin

    5 CPU interface and peripheral functions 5-3 Layout Diagram of Ethernet, EtherCAT Pin 1. RJ-45(Ethernet) Network port pin layout Terminal No. Direction Signal name Transmitting data (+) Transmitting data (-) Receiving data (+) － － Receiving data (-) － － 2.

  • Page 51: Layout Diagram Of Rs485, Ai Pin

    5 CPU interface and peripheral functions 5-4 Layout Diagram of RS485, AI Pin 3. RS485 Terminal No. Direction Signal name D+ of Port1 D- of Port1 G(SG) signal ground D+ of Port2 D- of Port2 G(SG) signal ground 4. AI Terminal No.

  • Page 52: Display Inducator Of Led Status

    5 CPU interface and peripheral functions 5-5 Display Inducator of LED Status CPU Module indicator schematic view Name Description Yellowish green. It remains lighted when supplied with power. Power indicator: Yellowish green. It flickers slowly when the module stops running, but will flicker quickly when the module is running.
  • Page 53 5 CPU interface and peripheral functions Communication Indicator-2: ERR2 Red: Steady light indicating the warning or major error message. Error Message Indicator-2 X0~X15 Yellowish green: It will be lighted when the corresponding point (X Point) is Input Indicator: under ON status, but will be extinguished when the corresponding point is under the OFF status.

  • Page 54: Cpu Module Push In Terminal Block Layout

    5 CPU interface and peripheral functions 5-6 CPU Module Push in Terminal block Layout Defined below is the pins of the CPU Module Push in Terminal block: CPU Module front view and pin definition ※ X0~X7 paired with S/S0,X8~X15 paired with S/S1,Y0~Y15 paired with COM Wiring steps 1.
  • Page 55 5 CPU interface and peripheral functions (Figure 3) 5-12 M-Series PLC Hardware User Manual...

  • Page 56: Memory Card

    5 CPU interface and peripheral functions 5-7 Memory Card The M-Series PLC support the FATEK MicroSD Card to achieve functions such as ladder diagram programs and annotations, as well as backup and writing of setting information for various modules. 5-7-1 Installing MicroSD Card This section describes how to install the FATEK MicroSD Card on the M-Series CPU Module and relevant dismantling method.

  • Page 57: Specification

    5 CPU interface and peripheral functions 5-7-2 FATEK memory card models Item Model Specification MFM06 8GB (6GB Datalog Storage Area)*1 *1: Except for the 6GB Datalog in the uSD card, the others are only reserved for internal use rather than general users.
  • Page 58 5 CPU interface and peripheral functions ■Generally, the memory card shipped by FATEK is usable, and no Format Allow memory card to be used in MPLC CPU module. additional initialization or format is required. ■If the user mistakenly deletes essential data in the memory...
  • Page 59 M-Series PLC Specifications M-Series PLC Specifications General Specifications ......................6-2 CPU Specifications ....................... 6-3 CPU advanced specifications .................... 6-7 Digital Input (DI) Circuit ..................... 6-9 Digital Output (DO) Circuit ....................6-11 Analog input specifications ..................... 6-15 Dimensions of CPU Module ....................

  • Page 60: Series Plc Specifications

    6 M-Series PLC Specifications 6-1 General Specifications Item ME,MS Power consumption DC24V±20%，0.2A DC24V±20%，0.15A DC24V±20%，0.15A Grounding Requirements Class D grounding (type 3 grounding) Operating Ambient 0～55℃ 5～95% Storage humidity (No condensation, RH-2) Operating No corrosive gas exists. environment Storage -25～70℃ Temperature Altitude <2000ｍ...

  • Page 61: Memory Card

    RS-485 2 ports，Support Master/Slave，Communication speed 4.8K～921.6Kbps Maximum serial ports 14 (2 Built-in + 12 Expansion) 1 port，USB Type C (USB 2.0) MQTT ， FATEK iMonitor / iAccess * 4 IoT expansion* 4 Total control axes 24 axes 22 axes 18 axes...
  • Page 62 6 M-Series PLC Specifications Linear Interpolation ● ● ● ● ● ● ● ● ● ● Circular Interpolation ● ● ● ● ● ● ● ● ● ● ICF/ICA* 2 ● ● ● ● ● ● ● ● ● ● 3D Circular/ Helical －...
  • Page 63 2 ports，Support Master/Slave，Communication speed 4.8K～921.6Kbps Maximum serial ports 14 (2 Built-in + 12 Expansion) 4 (2 Built-in + 2 Plug-in Expansion) 1 port，USB Type C (USB 2.0) MQTT，FATEK iMonitor / iAccess * 3 IoT expansion* 4 Total control axes 24 axes 12 axes...
  • Page 64 6 M-Series PLC Specifications ICF/ICA* 2 － － － － 3D Circular/ Helical － － － － Interpolation － － － － E-cam 4 channels High-speed counter * 3 (200KHz) 4 channels (Can expand up to 8 channels) High-speed timer 0.1mS 1 (16-bit) , 4 (32-bit) Not built-in sec,min,hour,day,month,year,week...
  • Page 65 6 M-Series PLC Specifications 6-3 CPU advanced specifications Specification ME3C6 ME2C5 ME2C4 ME2C3 MS3C6 MS2C5 MS2C4 MS2C3 MS1C2 MS1C1 Points 8 axis 4 axis HSPWM 72Hz~18.432KHz (Resolution is 0.1﹪) Output frequency 720Hz~184.3KHz(Resolution is 1﹪) External input (Positive/negative edge of 16-point input) interrupt Internal timed 0.1 ms : 4 groups / 1 ms: 4 groups / 10 ms: 4 groups...
  • Page 66 6 M-Series PLC Specifications Specification MA1I4-1616 ◇ MA1N3-1616 ◇ MQ2M6-1616 ◇ MQ2M3-1616 ◇ 4 axes Points 8 axis 4 axis (Can expand up to 8 axes) HSPWM 72Hz~18.432KHz (Resolution is 0.1﹪) Output frequency 720Hz~184.3KHz(Resolution is 1﹪) External input (Positive/negative edge of 16-point input) interrupt Interrupt control...

  • Page 67: Digital Input (Di) Circuit

    6 M-Series PLC Specifications 6-4 Digital Input (DI) Circuit Item Specifications Input Points 16 points (8 points/1 common point) Input Type 24VDC Single-end input Maximum input frequency 200KHz Input Signal Voltage 24VDC±10% ON Current ＞4mA Threshold OFF Current ＜2mA Maximum Input Current 6mA(DC24V) Input indication Displayed by LED: light when “ON”, dark when “OFF”...
  • Page 68 6-4-1 24VDC Single-End Input Circuit and Wiring for SINK/SOURCE Input The 24VDC single-end digital input circuits of M Series PLC are available for high, medium and low speed. They all have the similar circuit structures but with different response speeds. To save input terminals, the circuit of single-end input is implemented by connecting one end of all input points (photo coupler) inside the PLC to the same internal common point labeled as S/S.

  • Page 69: Digital Output (Do) Circuit

    SINK output or SRCE output. Warning 1. The output of M series PLC has no over-current protection. In the application of output circuit with safety consideration, users need to install over-current or short-circuit protection devices, such as fuses, in the external circuit.
  • Page 70 6 M-Series PLC Specifications 6-5-1 Digital Output Circuit Specifications Item Specifications Output Points Output Mode Single-End Transistor Output; T model: SINK(NPN), J model: SOURCE(PNP) Maximum output frequency 200kHz Working Voltage 5~30VDC Maximum Load Current 0.1A Resistive Maximum Voltage Drop 0.6V Leakage Current ＜0.1mA/30VDC Maximum...
  • Page 71 6 M-Series PLC Specifications 6-5-2 Structure and Wiring of Single-End Transistor SINK and SOURCE Output Circuit Transistor Single-End SINK Output Transistor Single-End SOURCE Output The above figure also takes the output blocks with 2-current and 4-current structures as an example, respectively explaining the difference in the structure of the SINK output and SOURCE output circuits and their wiring methods (the structure and wiring of the 8-common output block are also the same, only the points numbers are different).
  • Page 72 6 M-Series PLC Specifications 6-5-3 Protection of Transistor Output and Noise Suppression The transistor output in M Series PLC already includes Zener diode for counter-electromotive force, which is sufficient for low power inductive load and medium frequency of ON/OFF application. In conditions of...

  • Page 73: Analog Input Specifications

    6 M-Series PLC Specifications 6-6 Analog input specifications Item Specification Input points 2 channels Analog input Voltage Analog input range Value Resolution characteristics 0~10V 0~4096 2.44mV Current Analog input range Value Resolution resolution 0~20mA 0~4096 4.88uA Conversion Voltage ±1% (25°C±5 °C ) percision Current ±1% (25°...

  • Page 74: Dimensions Of Cpu Module

    6 M-Series PLC Specifications 6-7 Dimensions of CPU Module The front dimension of CPU module(MS,ME) The front dimension of CPU module(MA) 6-16 M-Series PLC Hardware User Manual...
  • Page 75 6 M-Series PLC Specifications The front dimension of CPU module(MQ) The side dimension of CPU module(MA,MS,ME) 6-17 M-Series PLC Hardware User Manual...
  • Page 76 6 M-Series PLC Specifications The side dimension of CPU module(MQ) The side dimension of CPU module(MQ, MA, MS, ME) ※The module dimension of Compact, Advanced,and General/ Advanced motion contral types are exactly same. 6-18 M-Series PLC Hardware User Manual...
  • Page 77 Power Supply Wiring & Power Consumption Calculation and Power Sequencing Requirements Power Supply Wiring & Power Consumption Calculation and Power Sequencing Requirements Specifications and Wiring of Power Module ..............7-2 Maximum Current Consumption of Expansion Module ........... 7-6 Calculation Example of Power Capacity ................
  • Page 78 7 Power Supply Wiring & Power Consumption Calculation and Power Sequencing Requirements There are two kinds of power for M series PLC power module. The 1st one is CPU dedicated power supply (To CPU & high speed or local I/O Expansion modules). The 2nd one is external Sensor power supply. The CPU module and the expansion module are also divided in 2 parts of circuits.
  • Page 79 7 Power Supply Wiring & Power Consumption Calculation and Power Sequencing Requirements Conversion 86%/110VAC，87%/220VAC 86%/110VAC，87%/220VAC 86%/110VAC，87%/220VAC efficiency Latching overvoltage Latching overvoltage Latching overvoltage Overvoltage protection, re-power on to protection, re-power on to protection, re-power on to protection recover 34V~36V recover 34V~36V recover 34V~36V Method: Foldback overload Method: Foldback overload...
  • Page 80 7 Power Supply Wiring & Power Consumption Calculation and Power Sequencing Requirements ⚠Caution The schematic diagram of power module is shown below. Also be cautious about the following: Please follow the wiring schemes regulated by local national standards to use single-pole switch （break hot wire〝L〞...
  • Page 81 7 Power Supply Wiring & Power Consumption Calculation and Power Sequencing Requirements Need to be crimped crimp terminal 24V+ 100~240V Isolation transformer Power Supply Wiring Diagram M-Series PLC Hardware User Manual...
  • Page 82 ⚠Warning Any output of M series PLC power module, the total amount of current cannot exceed the value listed in the below table. Any violation will cause a voltage drop by overloading the power supply, or intermittent powered with the supply in protection mode, either of which will result in unexpected action of PLC and cause harm to people or damage to equipment.
  • Page 83 7 Power Supply Wiring & Power Consumption Calculation and Power Sequencing Requirements DI Modules M16X 70mA 7.5mA/ Point M16YT 150mA Max.0.5A/ Point DO Modules M16YJ 163mA Max.0.5A/ Point M16YR 90mA Max.2A/ Point X :7.5mA M1616XYT 202mA Y:0.5A/ Point DIO Combo Modules X :7.5mA M1616XYJ 202mA...
  • Page 84 7 Power Supply Wiring & Power Consumption Calculation and Power Sequencing Requirements Maximum Current Consumption of CPU Module Table Model Current 24VDC (Internal Circuit) 24VDC (Output Sensor Circuit) DI : 7.5mA/Point MQ2M3-1616◇ 150mA DO : Max.0.1A/Point Compact CPU Modules DI : 7.5mA/Point MQ2M6-1616◇...
  • Page 85 7 Power Supply Wiring & Power Consumption Calculation and Power Sequencing Requirements 7-3 Calculation Example of Power Capacity Power module selection is depending on the sum of current consumption of all modules. Therefore, user must know the current consumption of each module. Please refer to the maximum current consumption of expansion module table, which has the maximum current consumption of each expansion module.
  • Page 86 Requirement of Power Sequence in CPU Modlue & Expansion Module When the power is on, the M Series PLC first detects the type and number of expansion module attached to its expansion interface and get the actual I/O configuration. Therefore, while the CPU module performs detection, the power in expansion module should be already UP, otherwise, the detected I/O configuration will not correct.
  • Page 87 End Module End Module Specifications and Functions ..................8-2...

  • Page 88: Specifications And Functions

    8 End Module Three views of the end module 8-1 Specifications and Functions The End Module should be connected to the rightmost side of the MPLC-Series expansion module or special expansion module. If using the branch module, it is also required to install the End Module on the aforesaid rightmost side;...
  • Page 89 Quick installation steps Steps of Quick Installation...
  • Page 90 9 Steps of Quick Installation This section describes the operating steps under normal conditions. 1. Setting up the equipment and hardware To install power module, CPU module, other module and End Module, please set the RUN/STOP Changeover Switch to STOP position. For details, please refer to “System Layout” and “Hardware Installation and Wiring”...

  • Page 91: Hardware Installation And Wiring

    Hardware Installation and Wiring Hardware Installation and Wiring 10-1 Installation ........................... 10-2 10-2 Wiring ............................ 10-9 10-3 Compact module expansion board installation ............. 10-13...
  • Page 92 9 Steps of Quick Installation This section describes the assembly method of the power module and CPU module as well as the fixed guide rail installation method and the wiring method. For detailed installation and wiring method of other expansion modules, please refer to “Expansion Module Operating Manual.”...
  • Page 93 9 Steps of Quick Installation ● Separate with peripheral environment The M-Series PLC Module is designed with natural air convection to dissipate the heat. For this reason, the upper side and the bottom side of the PLC must also be reserved with a gap wider than 50mm for easier heat dissipation, per the figure below: When exceeding the working environment temperature, please use the forced cooling method, or widen the spacing with peripheral environment or improve the ventilation effect to reduce the...

  • Page 94: Module Assembly

    9 Steps of Quick Installation 10-1-1 Module assembly Regarding the connection between the M-Series PLC Module and other modules, the assembly of the M-Series CPU Module and the power module will be used as the example for explanation as below. 1.
  • Page 95 9 Steps of Quick Installation Please secure the neighboring module with the Side Buckle. If not secured correctly, it may cause a loosening of the connection between both modules such that the PLC will not be able to operate Precaution normally.
  • Page 96 9 Steps of Quick Installation 10-1-2 Securing the DIN guide rail This section describes how to install the connected modules onto the DIN guide rail and the relevant dismantling method. Install onto the DIN guide rail 1. Hook the groove at the upper side groove of the DIN guide rail onto the guide rail installation latch-hook mounted at the upper side of each module.
  • Page 97 9 Steps of Quick Installation 10-1-3 Cautions for distribution panel assembly When installing the PLC in the control panel, it should be executed in an appropriate operating environment. Temperature control The environment temperature in the Control Box must be maintained at between 0 C and 55 C.
  • Page 98 When the terminals are properly grounded, the noise from the power supply can be attenuated. The following are the key points for grounding M series PLCs. The ⏚ contact of the MPA module is the equipment ground. When using it, a dedicated ...
  • Page 99 9 Steps of Quick Installation 10-2 Wiring Precautions for the wiring operations Precautions Do not attempt to execute the installation or the wiring activities under energized conditions or it may cause the electrocution of the operator or product damage. The product should be properly grounded according to the grounding symbols marked on the equipment in order to keep the product from executing false actions as maybe caused by the electrocution and noise interference.

  • Page 100: Power Wiring

    9 Steps of Quick Installation 10-2-1 Power wiring Power preventive measures (1) The power cord of the M-Series Power Module should be configured by separating the power cord of I/O device and other devices, as indicated in the figure below. If a stronger noise is expected, then it shall be equipped with an additional Isolation transformer.

  • Page 101: Ac Power Wiring

    9 Steps of Quick Installation 10-2-2 AC power wiring ⏚ Ground AC Power Loop 1. Connect the FG (⏚) of the Power Module to the grounded end of the power source for use as the reference grounded standard to prevent the system from acting abnormally. 2.
  • Page 102 9 Steps of Quick Installation 10-2-3 DC wiring 1. MPLC-Series CPU Module can be activated through the plug-in 24V DC power. Per the figure below, the module is connected to the power socket on the left- side of the CPU module through a 3-pin EU-standard terminal plug.
  • Page 103 9 Steps of Quick Installation 10-3 Compact module expansion board installation Press the buckles on the top and bottom of the expansion bezel and pull up the expansion bezel. Remove expansion baffle method Cut off the support piece at the yellow dotted line of the expansion board bracket in the picture below according to different types of expansion boards.
  • Page 104 9 Steps of Quick Installation Expansion board model: MB-CB2 Expansion board model: MB-CBES, MB-CBEH 10-14 M-Series PLC Hardware User Manual...
  • Page 105 9 Steps of Quick Installation Insert the expansion board along the groove inside the expansion board bracket (indicated by the black arrow). How to install the expansion board to the expansion board bracket Attach the nameplate that comes with the expansion board. Attach the nameplate of the expansion board 10-15 M-Series PLC Hardware User Manual...
  • Page 106 9 Steps of Quick Installation Install the expansion board including the expansion bracket to the MQ series host. Install expansion boards including expansion brackets to the MQ series host Press the buckles on the top and bottom of the expansion bracket, and use a flat-blade screwdriver to lift the expansion bracket at the point indicated by the black arrow.

  • Page 107: Maintenance And Inspections

    Maintenance and Inspections Maintenance and Inspections 11-1 Operating Instructions ...................... 11-2 11-2 Daily Maintenance ......................11-4 11-3 Regular Maintenance ......................11-5...
  • Page 108 ● The M series itself has no parts that can be maintained by ordinary users. Any repairs must be performed by professionals. During use, if there is any hardware failure, please contact the local dealer first to determine the problem. , Do not attempt to disassemble, modify or repair the product or it may lead to function failure, fire or even personnel injury.
  • Page 109 11 Maintenance and Inspections ● After replacing the CPU module, confirm that all programs and parameters are logged into the new CPU module and that the setting is duly completed. After that, restart the M-Series PLC Module to prevent the controlled component from performing false action. ●...

  • Page 110: Daily Maintenance

    11 Maintenance and Inspections 11-2 Daily Maintenance To maintain the M-Series PLC Module at normal operating conditions, please check if the ambient environment and M-Series PLC Module comply with the precautions specified in Section 11.1 and then execute the daily inspection according to the items listed below. When detecting any abnormal situations, take maintenance action immediately according to the specified solutions.

  • Page 111: Regular Maintenance Items

    11 Maintenance and Inspections 11-3 Regular Maintenance When executing the scheduled daily inspection, it will also be required to conduct the scheduled regular maintenance according to the actual operating environment. After confirming that the ambient environment and the M-Series PLC Module comply with the precautions specified in Section 11.1, please start the regular inspection according to the items listed below.
  • Page 112 11 Maintenance and Inspections dust and dirt appearance dirt. Connection Connecting Confirm by Securely connected The terminal board latch terminal board is inserting and without loosening. should be installed loose. removing the securely. connection terminal board. PLC System diagnosis Check the There’s no other Follow the error code error record...

  • Page 113: Revision History

    Revision History Revision Version Revision content Pages Mender date...

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