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Installation and Operation Instructions
INS 06 Ex

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Summary of Contents for SPM intellinova compact INS06 Ex

  • Page 1 Installation and Operation Instructions INS 06 Ex...
  • Page 2 Patents www.spminstrument.com/patents © Copyright SPM Instrument AB. ISO 9001 certified. SPM Instrument AB • Box 504 • SE-645 25 Strängnäs • Sweden Technical data subject to change without notice. Tel +46 152 22500 • info@spminstrument.se • www.spminstrument.com ISO 9001 certified. © Copyright SPM 2022-11. 72086 B Rev.8...
  • Page 3: Table Of Contents

    Installation Instructions Contents Safety Arrangements ........2 Vibration Monitoring ........13 Installation Precautions ........3 Connection of Vibration Transducers ... 13 System Description ........... 4 Connection to IS-earth ......... 13 Conformity with Standards ....... 4 Connection of Digital Inputs, DI / RPM .... 14 Mechanical Installation ........
  • Page 4: Safety Arrangements

    In case of doubt, the local management should be con- tric equipment. If you are in doubt, please contact your sulted. SPM Instrument will not be responsible for any local SPM Instrument representative before installing accident caused by persons not observing these Safety the equipment.
  • Page 5: Installation Precautions

    Installation Precautions Installation Precautions Installation in Hazardous environments Work Regulations The Intellinova Compact Ex unit meets the requirement All personnel should be provided with the local work ® to be installed in safe or Ex zone 2/22. Sensors installed regulation before any work is commenced. It is impor- in Ex zone 0/20 and 1/21 is connected to the Intellinova ®...
  • Page 6: System Description

    Intellinova System Unit. Measuring results are stored IEC 80079-34. in a historical database. System functionality and trans- ducer lines are automatically monitored for malfunctions. The core of the system is the SPM Instrument software, Condmaster , which receives the measuring results from ®...
  • Page 7: Mechanical Installation

    Mechanical Installation Installation with mounting braces (SPM 81524) Mechanical Installation Mounting Environment The Intellinova Compact Ex units have an industrial cabi- The cabinet is made of stainless steel and has silicone ® net designed for wall mounting. It should be mounted gaskets (IP66).
  • Page 8: System Unit - Overview

    47-63Hz 47-63Hz N N L L N N L L System Unit – Overview 8 SPM transducer Ex interface Circuit board 9 RPM / DI sensor Ex interface Ethernet connector 10 Analog in (AI) Ex interface. Special order only. SD memory card 11 Digital out (DO) Ex interface.
  • Page 9: Electrical Installation

    Cables currently fulfil IEC 60079-14 Ethernet cable with cable diameter 4.5 to 10 mm. SPM Instrument can supply sensor cables that fulfil re- E. Two cable glands of type M16 x1.5 for Intrinsic quirements of testing according to IEC 60079-14.
  • Page 10: Power Supply

    Electrical Installation Power Supply The intrinsically safe circuits and Ex i components installed in the Intellinova Compact Ex units, those electrical limits crucial to ® intrinsic safety must be taken into account. Signal cables should not be located close to power supply cables. The System Unit is delivered with an internal power supply unit (100-240 V AC / 50-60 Hz, max.
  • Page 11: Intrinsic Safety Earth

    Electrical Installation Intrinsic Safety Earth From the standpoint of intrinsic safety Ex i, insulation must be made between the equipotential IS-earth bonding conductors and the PE conductors in the installation. The IS-earth bonding conductor is regarded as a passive conducting element that fulfils IS-earth terminals the required separation conditions with a 500 V insulation test.
  • Page 12 Electrical Installation Power Digital Vibration Bearing Analog Digital supply inputs monitoring monitoring inputs outputs Installations SD Memory Card The System Unit is equipped with an SD memory card Electrical signals between safe zone/zone 2 or 22 to (8) for data buffering and back-up. This card is also used hazardous areas zone 0/20 and 1/21, sensors and out- for initializing and setup of the System Unit.
  • Page 13: Bearing Monitoring

    ® Compact Ex units are ordered with less than four channels the system can be updated on site with additional Ex interfaces. Contact SPM Instrument for update kit including modification instruction. • Make sure that the System Unit is in power off position.
  • Page 14: Mounting Tnc Connector 93022

    Bearing Monitoring Mounting TNC Connector 93022 With the cutting tool SPM 81052, a cable is stripped as follows: • Cut the cable end with a sharp knife. Push the cutting SPM 81052 tool slide to 5. Put the cable into the tool, with the end towards the SPM label, level with the centre of the outer groove.
  • Page 15: Vibration Monitoring

    Ex interfaces for two vibration channels. If Intellinova ® Compact Ex units are ordered with less than two channels the system can be updated on site with additional Ex interfaces. Contact SPM Instrument for update kit including modification instruction. VIB Transducer Ex interface 17310 •...
  • Page 16: Connection Of Digital Inputs, Di / Rpm

    Compact Ex units ordered with less than two channels can be updated on site with additional Ex interfaces. Contact SPM Instrument for update kit including modification instructions. • Make sure that the System Unit is in power off position.
  • Page 17: Connection Of Analog Inputs, Ai

    4 – 20 mA + – unit is voltage-free. Sensor • Mount terminal blocks (option SPM Instrument 93380) on the DIN rail (1). • Tighten the inlet sealing nut. The tightening torques • Drill holes and mount suitable Ex cable glands on the must be followed by the appropriate manual.
  • Page 18: Connection Of Digital Outputs, Do

    Digital Outputs Connection of Digital Outputs, DO Digital outputs on circuit board The digital outputs DO can be connected to a PLC/ DCS or via optional external relays to machine stop, external warning lamp, etc. The output circuit must not exceed 1 A, 36 V DC. The circuit is normally open.
  • Page 19: Sd Memory Card

    Configurating Intellinova SD card NB: See the software instruction 'Installing CAUTION Condmaster Ruby" (72094B) with detailed step ® Never remove by step instructions how to setup the Commander the SD card when power is on Unit in the Field Service Software, FSS. SD Memory Card The SD card has to be loaded with necessary setup files The System Unit has a built-in SD (Secure Digital) card...
  • Page 20: Wi-Fi Ethernet Unit (Option)

    WirFi Ethernet Unit (Option) Omni-directional antenna with Antenna connected 5 m cable Wi-Fi Ethernet unit to 'MAIN' Inside of the lid The option includes a wireless Ethernet unit IND01 Ex The System Unit is connected via a 10/100 Ethernet mounted on the cabinet lid and internal wiring. An ex- switch on the Wi-Fi Ethernet unit.
  • Page 21: Service And Maintenance

    Service and Maintenance Service and Maintenance Requirements to be met by the enclosure The provisions of EN 60079-17 'Inspection and mainte- nance of electrical installations in hazardous areas' per- Check the condition of the gaskets. When replacing taining to servicing and maintenance must be observed. cable glands or plugs, be sure to seal them properly During servicing, it is particularly important to check with gaskets.
  • Page 22: Technical Specifications Ins 06 Ex

    Measuring channels: 4, multiplexing RPM transducer type: proximity switches, supply NAMUR Measuring range: SPM HD, -20 to 80 dBsv RPM measuring range: 1 to 120 000 rpm (when 1 pulse/rev.) LR/HR, -19 to 80 dBsv Amplitude scale unit: HDm / HDc, LR/HR, Time Signal...
  • Page 23: Part Numbers

    This product must be disposed as electronic waste and is marked with a crossed-out wheeled bin symbol in order to prevent it being discarded with household waste. When once the life cycle of the product is over You can return it to Your local SPM representative for correct treatment, or dispose it together with your other electronic waste.
  • Page 24 – 22 –...

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