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SPM INTELLINOVA parallel MB INS MB 4S Installation And Operation Instruction Manual

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Installation and
Operation Instructions
INS MB 4S

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Summary of Contents for SPM INTELLINOVA parallel MB INS MB 4S

  • Page 1 Installation and Operation Instructions INS MB 4S...
  • Page 2 Trademarks CondID, Condmaster, DuoTech, EVAM, HD ENV, Intellinova, Leonova, Leonova Diamond, Leonova Emerald, SPM and SPM HD are trademarks of SPM Instrument AB. All other trademarks are the property of their respective owners. © Copyright SPM Instrument AB. ISO 9001 certified.

  • Page 3: Table Of Contents

    Installation and Operation Instructions Contents Safety Arrangements ........2 Scheduled Service .......... 10 Installation Precautions ........2 Trouble Shooting ..........10 Replacement and On-site repair ..... 10 Introduction ............3 Upgrade of Firmware........10 Technical Overview ........... 3 Decommissioning and Removal ...... 10 Mechanical Installation ........

  • Page 4: Safety Arrangements

    IEC symbols as well as local requirements, rules and regulations. In case of doubt the local management should be consulted. SPM will not be responsible for any accident caused by Rotating parts Protective earth persons not observing this Safety Precautions.

  • Page 5: Installation Procedure

    Mechanical Installation • Configures the operation of the unit The SPM 4 channel unit is designed to be mounted on • Requests the result from SPM measurements a DIN rail. Do not mount on a rail that is exposed to ex- cessive vibration, max level of vibration is 5 mm/s.

  • Page 6: Electrical Installation

    Connect a GND terminal to Functional Earth. Vdc– Voltage supply, 0 V. • Connect the SPM transducers that should be of type 44000. Use a coaxial cable to connect to the Ground. Internally connected to TNC connectors for channel 1, 2, 3 and 4.

  • Page 7: Operating Instructions

    The front panel of the INSMB4S measuring unit has the This 4 pole connector is used to connect a PC to the unit following features: by using the communication cable SPM 15484. The SPM software PRO230 is used in these cases: •...

  • Page 8: Measurements

    Measurements Measurements The unit measures the following SPM parameters: One symptom can be created which consist of multiple bands. Each band is defined with a lower and upper fre- • HDm/Hdc quency (or order) and the symptom can contain up to 20 •...

  • Page 9: Alarm

    The unit has 2 RPM inputs to which standard RPM probes, NPN or PNP, can be used. Order tracking can be used A SPM channel can be linked to any of the 6 DIO and when a RPM sensor is connected.

  • Page 10: Configuration Offline Mode

    Offline mode. This file is a text MODBUS Master read registers where results are stored. file which holds information about: Results can be SPM values, Time Signal or Spectrum. See "Appendix A - Register specification" in the end of this 1) Which channels should be active manual for more information.
  • Page 11 This can be done by knocking the SPM sensor with some 2) HDm=40 as an alarm limit and Digital Output 2 is metal tool. Only very light shocks are needed to gener- activated at alarm.

  • Page 12: Scheduled Service

    Electrical Ground One can then perform a Functional Test and if that fails Graphical User Interface the unit should be returned to SPM Instrument for service. Light Emitting Diode Replacement and On-site repair MODBUS...

  • Page 13: Offline Configuration Software

    SETTINGS on the front panel of the unit. Up to 100 different configurations can be created. The configuration file is transferred from a PC to the unit by using the communication cable SPM 15484. 1) Start the software and select INSMB4S (type of Parallel unit).
  • Page 14 Software GENERAL SETTINGS (B) The following parameters can be set for the measuring unit: Time out (s): The timeout used for the link between the host processor and the DSP processor. A tmeout is generated if the measuring time > Timeout value.

  • Page 15: Channel Configuration

    The time of the shock pulse measurement is defined by the spectrum measurement (No of lines / Max Order) when NBR TURN = 0. If, e.g. NBR TURN = 10, the time of the SPM measurement will be 10 revolutions.
  • Page 16 Software Spectrum No. of lines: The nr of lines used in the spectrum. Possible values are 400, 800, 1600, 3200, 6400, 12800 and 25600. Default value = 1600 Max.order: Max order can only be set to a value that gives a sampling frequency of 102.4 kHz or lower where the sampling frequency = Max Order x (RPM /60) x 2.56.
  • Page 17 Software 5. LR LR: Sets the alarm level of LR that is a scalar value expressed in deci- bels. It represents the high level transient oscillations which have an occurrence frequency of 45 Hz. Valid values are integer values in the range -19-99 LR CMA: Sets the alarm level of the Cumulative Moving Average of Digital IO No.: Sets the Digital Output to be activated when an alarm...

  • Page 18: Save The Configuration File

    Software BAND SYMPTOM (G) A Band symptom is a symptom that consist of up to 20 bands where each band is defined with a low (=fl) and high frequency limit (=fh) where the band includes all frequencies in the range fl – fh. The symptom includes all frequencies in all 20 bands.

  • Page 19: Send The Configuration File To The Unit

    1) Connect a PC to the unit by using a USB to UART cable (SPM 15484) connected to the COM port on the front panel of the Parallel unit. This requires the PC to have the correct drivers installed. See document 72093 B "Installing drivers for cable 15484".

  • Page 20: Upgrade Of Firmware

    Use document 72093 if the drivers need to be installed. Connect the USB to UART cable to a USB port of the PC and to the COM port of the SPM Measuring unit. Connect 24 Vdc to the SPM Measuring unit.
  • Page 21 Follow these steps in order to upgrade the firmware for the DSP. The firmware for the DSP consists of two files, one binary file and one text file. Make sure you have the correct drivers installed on a PC in order to use the USB to UART cable (SPM 15484). Read document 72093 B if the drivers need to be installed.

  • Page 22: Technical Specifications

    This product must be disposed as electronic waste and is marked with a crossed-out wheeled bin symbol in order to prevent it being discarded with household waste. When once the life cycle of the product is over You can return it to Your local SPM representative for correct treatment, or dispose it together with your other electronic waste.

  • Page 23: Appendix A - Register Specification For Intellinova Parallel Mb Insmb4S

    Appendix A APPENDIX A – Register Specification for Intellinova Parallel MB INSMB4S This document provides information about the registers used by the 4 channel measuring unit INSMB4S. The inten- tion is that this document should be used when a MODBUS master should configure the measuring unit and read the measured results.

  • Page 24: Overview Of Registers

    Appendix A Overview of Registers The 4 channel SPM unit uses a set of registers when the unit is opera ng in MODBUS mode. The table below is an overview of all registers. Table Name, Register Number Quan- Name Description...
  • Page 25 Appendix A Speci cation: Discrete Output Coils These coils are of type Read-Write and have an address offset = 1. The data defines the state of the I/O port 1-6. A “1” ac vates a high side switch in the hardware that drives the output high. Coil Number Bits Name Description...

  • Page 26: Specification: Analog Input Registers Channel 1-4

    Appendix A Speci cation: Analog Input Registers Channel 1-4 Registers 30007-30048 stores the results from the latest measurement made on SPM channel 1. Registers 30049-30090 stores the results from the latest measurement made on SPM channel 2. Registers 30091-30123 stores the results from the latest measurement made on SPM channel 3.

  • Page 27: Specification Of Status Register

    SPM Se ngs CH3 40 597-40792 596-791 SPM Se ngs CH4 Table 7: Over view of the registers that store the con guration for Alarm and for the 4 SPM channels . – 25 – Intellinova Parallel INSMB4S 72054 B...
  • Page 28 CMA factor = 1 means the CMA value will follow the input signal. 40008 Unsigned 16 Not used Table 8: The Analog Output Holding Registers that are common to all 4 SPM channels. Intellinova Parallel INSMB4S – 26 – 72054 B...
  • Page 29 Appendix A Speci cation: Analog Output Holding Registers Ch1-4 Register Register Register Register Type Bits Name Description Number Number Number Number Ch 1 Ch 2 Ch 3 Ch 4 40 009 40 205 40 401 40 597 Unsigned Meas Func on 0: off, 1: Single measurement, 2: Con nuous measurement 40 010 40 206...
  • Page 30 Appendix A 40 068 40 264 40 460 40 656 40 069- 40 265- 40 461- 40 657- Float CDAB S BAND 10 Low The low limit of the symptom S BAND 10 40 070 40 266 40 462 40 658 40 071- 40 267- 40 463-...
  • Page 31 Appendix A 40 133 40 329 40 525 40 721 Unsigned Not used 40 134 40 330 40 526 40 722 Unsigned Not used 40 135 40 331 40 527 40 723 Unsigned Not used 40 136 40 332 40 528 40 724 Unsigned Not used...

  • Page 32: Terminology

    40 596 40 792 Unsigned Not used Table 9: The Analog Output registers that are used for con guration of the 4 SPM channels . Terminology Name Description Cumula ve Moving Average, CMA is used to smooth out short-term fluctua ons and highlight longer-term trends.