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Related Manuals for EMS 5003
Summary of Contents for EMS 5003
- Page 1 Portable Exhaust Gas Analyzer Operators Manual Rev 2019 Model # 5003 (4 & 5 Gas) Live Reading only and Model # 8000 (Wired RS232) Emissions Systems, Inc. 480 Wright Dr. Lake In The Hills, IL. 60156 Voice & Fax: 1-847-669-8044 Website: www.emsgas.com...
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Page 2: Table Of Contents
Table of Contents Technical Data ................. Page 3 General Information..............Page 4 Button Operation Model 5002..........Page 5 Rear Panel Description............Page 6 Gas Analyzer Preparation............Page 7 Gas Analyzer Operation............Page 8-9 Menu Screen Options..............Page 10 Calibration................. Page 11-13 Fuel Selection................ -
Page 3: Technical Data
Technical Data Power: 10 -16 VDC Ranges: HC: 0 - 2000 ppm (0-20,000 ppm High Range) CO: 0 - 10% CO2: 0 - 20% 0 - 25% NO: 0 - 5000 ppm ( Nitric Oxide ) * · Warm up: Less than 5 minutes ·... -
Page 4: General Information
Figure 1 highlights the features and buttons available on the Model 5003 front display area. The HC will display up to five digits and is in ppm, CO is in percentage, CO2 is in percent- age, NOX is in ppm, O2 is in percentage, LAMBDA and AFR. -
Page 5: Button Operation Model 5002
The “Help” button is used to access the operations manual for touch screen operation, maintenance info. The “Contact” button is for all the EMS shipping info, phone and website. The “Setting Window” is for viewing what fuel type is picked (default is gasoline) and for 4 or 5 gas setting for reading NOX. -
Page 6: Rear Panel Description
Rear Panel Description HIGH PERFORMANCE WATER/OIL SEPARATOR WITH MANUAL DRAIN SAMPLE COMPUTER HOSE CONN. MODE SWITCH COMPUTER CONN. WATER SEPARATOR PRE-FILTER POWER MANUAL DRAIN CORD DRAIN HOSE SAMPLE AIR EXHAUST WATER TRAP PRE- EXTERNAL FILTER W/ AUTOMATIC FILTER DRAIN Figure 3 Figure 3 shows the view from the back of the analyzer. -
Page 7: Gas Analyzer Preparation
Getting started is simple. Figure 4 shows the items you should have received in the shipping container. Note: This description applies to the Model 5003 analyzer with a live reading only display. The first step is assembling the sample hose. Once the sample hose, handle and S.S. -
Page 8: Gas Analyzer Operation
Gas Analyzer Operation Shortly after applying power, the analyzer will display the EMS logo & world start up screen. It will disappear once and reappear (Figure 8) for approx.15 sec. then switch to the Home sampling screen (Figure 9). This starts the analyzer warm-up mode and will continue for approximately 5 to 10 minutes, depending on ambient temperature. - Page 9 Gas Analyzer Operation Manual Zero: Any time after warm-up, you can zero the gas readings and calibrate O2 by pressing the “ZERO” button (Figure 12). Once the button is depressed, you will see the button turn red showing the button was depressed (Figure 13). When this operation is being done “ZE- ROING”...
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Page 10: Menu Screen Options
Access Status for ERROR message screen 8. The “RESTART” is for restarting the EMS processor for debugging in case of connection problems so you don’t power down the analyzer. Note: If you restart the processor and go back to the Home screen, a Zero is required to establish bench communication. - Page 11 The analyzer can be calibrated in the field. In order to perform the calibration procedure you will need a bottle of calibration gas and a calibration kit (Figure 17). The calibration Kit (EMS-5500) can be purchased from EMS or your local distributor. The recommended calibration gas is Bar 97 Low and can be purchased from EMS, Part No.EMS-5502;...
- Page 12 Calibration Figure 20 Figure 21 2. The status line will display “Zeroing” (Figure 20) once the calibration gas values have been sent to the bench, the analyzer will Zero for 30 seconds. then the calibration screen 2 will appear (Figure 21). Once screen 2 appears, calibration gas can be connected and turned on as indicated on the status line.
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Page 13: Calibration
LPG for an accurate calibration gas value that the display calcu- lates automatically. NOTE: EMS recommends allowing the analyzer to warm up for a min. of 1 hour before calibrating. You may also need to calibrate more than once to get the Nox sensor to calibrate more accurate, ecspeacially for BAR 97 HIGH gas. -
Page 14: Fuel Selection
FUEL SELECTION Figure 26 The default fuel is Gasoline, you can pick from the default and E85, Diesel, LPG, & CNG fuel (Figure 26). The purpose of the fuel change is to calculate the LAMBDA/AFR value more accu- rately for the different fuel types. This is done by changing the atomic ratio’s of the different fuels in the LAMBDA formula. -
Page 15: 4-5 Gas Selection
Plug the inlet quick connector on the analyzer with a rubber cap for an internal leak check. The model 5003 will show LOW FLOW : Yes/No on the screen and the pumps will shut off, press the Test button to start the 30 sec. leak check. If the pumps stay off the duration of the test, there are no leaks and the test status will indicate pass/fail.·... -
Page 16: Maintenance Log
(Figure 30). The default date will be the time of manufacture. The main filters to replace are Water trap filter; EMS-5371, Particulate filter; EMS-5371, Internal filter; EMS-5093. Sensors are the O2 sensor; EMS-5060 and Nox sensor;... -
Page 17: Setup Menu
4) PEF (HIGH) Propane Equivalence Factor (PEF) for the analyzer. 5) Activation Code: SN specific activation code, contact EMS for your code # if required. The next 3 lines are for configuring different connections that will be explained further in the next pages. - Page 18 ETHERNET CONFIGURE SCREEN The Ethernet configuration function allows you to connect to the net work and show the network IP address. You can do this two ways: 1) DHCP is a automatic connection; Press the DHCP function, then press connect (Figure 34).
- Page 19 The password is EMS three times: “emsemsems” (Figure 39). Once you have connected to the EMS dongle, open your web browser for connecting to the internet, type in the EMS code #: http://10.1.1.1 (Figure 40-1) and your device will connect directly to the analyzer as master connection.
- Page 20 WIFI CLIENT MODE SCREEN The WiFi CLIENT MODE function allows you to connect to the analyzer wirelessly for Data Acqui- sition with a Dyno or other software with the EMS5003 protocol to collect and control the analyzer. 1) When WiFi Client mode is selected, the main Client mode screen will appear to allow you to connect automatically “DHCP”...
- Page 21 IP address or saying IP not set or NO IP: Try Connect ( Figure 47). You can download a free IP address scan software at: www.advanced-ip-scanner.com , this software will scan all the devices on your network and show the EMS IP address as being on the network. Figure 46 Figure 47 For WiFi Static (manual) configuration, pick the Static connection circle.
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Page 22: Computer Mode
COMPUTER MODE SCREEN If you are running the EMS LabView software, power down the analyzer and flip the toggle switch in the back of the analyzer to computer mode (Figure 50). Connect your serial cables and power up the analyzer to run the software. The display screen will show a message to “ Disconnect from computer”... -
Page 23: Contacts & Help Screen
Contacts Screen Contacts Menu screen gives you all the contact info for EMS, website, email, payment address repair address and telephone #. NOTE: For repairs ship to the 480 Wright Dr. address. Help Screen HELP Menu screen gives you the COMPLETE EMS operations and maintenance manual at your... -
Page 24: Maintenance
Check the sample hose for leaks first, check the external filter next and finally the internal hoses. Contact EMS or your local distributor for assistance if required. 2. The External Filter should be checked often (Figure 53). This filter catches most of the particles and impurities. - Page 25 Maintenance Internal Analyzer Maintenance: The maintenance items discussed below are located inside the analyzer. The outside cover will need to be removed to gain access. The cover is held in place with 12 screws, 5 on each side panel and two at the top behind the handle. 3.
- Page 26 Make sure the filter goes on straight, this is the most common point for leaks! Screw on filter bowl turning counterclockwise. Do a leak check after any filter change. 3) O2 Sensor; part #: EMS-5060; 12-18 month (1- 1 1/2 + Year) Interval or ERROR code Bad O2 model 5003 display. ·...
- Page 27 Leak Check should be performed after every filter change out to insure no O2 leaks causing invalid gas readings. The model 5003 has a leak check menu screen, go to this screen first. Plug the inlet quick connector on the analyzer for an internal leak check.
- Page 28 Maintenance · Leak check failures would be if the 5003 model pumps turn on during the 30 sec- onds. The most common leak location is at the external filter bowl, this can be check with a butane lighter to see if your HC reading increases. Make sure the filter is screwed on straight and the O-Ring is moistened.
- Page 29 Maintenance Small Body Oil/Water Oil/Water Separator with Plastic Separator EMS-5151 Cup Ice Bath Spot Cooler with compressed air from “Exair”...
- Page 30 Duel Filter Upgrade for Production Sampling · Diesel Testing when Urea is used to reduce NOX (SCR) : The EMS analyzer is fully capable of diesel testing. Your HC reading will only be accurate for Hex- ane gas, so a Smoke/Opacity meter would be required to check PM. All other gases will be accurate including NOX.
- Page 31 EMS-5098-1/4-20: THREADED PROBE EMS-5098: EVAP/SMALL ENGINE PROBE EMS-5099-HP 5.5 ft. Sample Hose 1/4" I.D.Teflon, S.S./Braid, 1/8 NPT Both Sides, 5.5 Ft. LG. EMS-5099-HP 11 ft. Sample Hose 1/4" I.D.Teflon, S.S./Braid, 1/8 NPT Both Sides, 11 Ft. LG. EMS-5500: CALIBRATION KIT EMS-5210: Power Cord w/ male socket EMS-5256: AC/DC Power Supply 5.5 AMP...
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Page 32: Diagnostic Accessories
EVAP Probe EMS also offers a pop nut insert tool kit (Fig.58) for the pre-cat probe w/ a 1/4”-20 threaded end. The kit includes the pop nut insert tool, 1/4-20 mandrel, box of 40 nuts, 50 pc’s 1/4-20x3/8” stainless steel SHCS, 25/64” drill bit The EMS EVAP probe,( small engine) (Fig. 59) is 3/16”... -
Page 33: Warranty
Your particular problem may be covered in the operating instruc- tions. If the issue cannot be resolved, contact EMS or your authorized distributor for additional information. If the unit requires repair, contact EMS to obtain a Re- turn Authorization Number. The unit should be properly packaged and should include all accessories.