200 Duke; Engine Tightening Torques - KTM 125 Duke 2013 Repair Manual

21 TECHNICAL DATA
21.2.2

200 Duke

Valve - sealing seat width
Intake
Exhaust
Cylinder/cylinder head - distortion of sealing area
Cylinder - bore diameter
Piston - diameter
Piston/cylinder - mounting clearance
New condition
Wear limit
Piston ring end gap
Compression ring
Oil scraper ring
Connecting rod - radial play of lower conrod bearing
New condition
Wear limit
Crankshaft – diameter, crank pin
Crankshaft classification A
Crankshaft classification B
Clutch facing discs – thickness of total package
Clutch spring - length
Contact surface, clutch facing discs in clutch basket
Oil pressure regulator valve - minimum spring length
Oil pump
Play between external rotor and oil pump housing
Play between external rotor and internal rotor
Axial play
Shift shaft – play in sliding plate/shift quadrant
21.3

Engine tightening torques

Oil nozzle
Screw, engine vent plate
Screw, gear sensor
Screw, ignition pulse generator
Screw, oil filter cover
Screw, retaining bracket
Screw, retaining bracket, stator cable
Screw, stator
Cylinder head screw
Nut, water pump impeller
Plug, water pump drain hole
Screw, alternator cover
Screw, bearing retainer
Screw, camshaft bearing bridge
Screw, chain securing guide
Screw, clutch cover
Screw, clutch spring
Screw, engine case
Screw, engine case
Screw, freewheel gear retaining bracket M6
Screw, locking lever
0.90... 1.10 mm (0.0354... 0.0433 in)
0.90... 1.10 mm (0.0354... 0.0433 in)
≤ 0.10 mm (≤ 0.0039 in)
72.016... 72.027 mm (2.83527... 2.8357 in)
71.965... 71.977 mm (2.83326... 2.83373 in)
0.039... 0.062 mm (0.00154... 0.00244 in)
0.08 mm (0.0031 in)
≤ 0.40 mm (≤ 0.0157 in)
≤ 0.80 mm (≤ 0.0315 in)
0.030... 0.060 mm (0.00118... 0.00236 in)
0.080 mm (0.00315 in)
29.995... 30.003 mm (1.1809... 1.18122 in)
30.004... 30.011 mm (1.18126... 1.18153 in)
≥ 27.00 mm (≥ 1.063 in)
≥ 37 mm (≥ 1.46 in)
≤ 0.5 mm (≤ 0.02 in)
26.00 mm (1.0236 in)
0.09... 0.20 mm (0.0035... 0.0079 in)
0.10... 0.20 mm (0.0039... 0.0079 in)
0.10... 0.25 mm (0.0039... 0.0098 in)
0.15... 0.45 mm (0.0059... 0.0177 in)
M5
M5
M5
M5
M5
M5
M5
M5
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6x40
M6x60
M6
6 Nm (4.4 lbf ft)
7 Nm (5.2 lbf ft)
6 Nm (4.4 lbf ft)
6 Nm (4.4 lbf ft)
8 Nm (5.9 lbf ft)
6 Nm (4.4 lbf ft)
8 Nm (5.9 lbf ft)
8 Nm (5.9 lbf ft)
12 Nm (8.9 lbf ft)
10 Nm (7.4 lbf ft)
8 Nm (5.9 lbf ft)
12 Nm (8.9 lbf ft)
12 Nm (8.9 lbf ft)
11 Nm (8.1 lbf ft)
11 Nm (8.1 lbf ft)
12 Nm (8.9 lbf ft)
10 Nm (7.4 lbf ft)
12 Nm (8.9 lbf ft)
12 Nm (8.9 lbf ft)
12 Nm (8.9 lbf ft)
12 Nm (8.9 lbf ft)
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Loctite 243™
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Loctite 243™
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Loctite 243™
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Loctite 243™
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Loctite 243™
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Loctite 243™
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Loctite 243™
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Loctite 243™
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Loctite 243™
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Loctite 243™
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Loctite 243™
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Loctite 243™
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Loctite 243™