KTM 125 Duke 2013 Repair Manual page 7

TABLE OF CONTENTS
16.5.50 Installing the gear position sensor (200
Duke) ...................................................... 199
16.5.51 Installing the balancer shaft drive wheel
(200 Duke) .............................................. 200
16.5.52 Installing the starter drive (200 Duke) ........ 201
16.5.53 Installing the rotor (200 Duke)................... 202
16.5.54 Installing the alternator cover (200 Duke) ... 202
16.5.55 Installing the water pump cover (200
Duke) ...................................................... 202
16.5.56 Installing the piston (200 Duke)................. 203
16.5.57 Installing the cylinder head (200 Duke) ...... 204
16.5.58 Installing the camshafts (200 Duke)........... 205
16.5.59 Installing the timing chain tensioner (200
Duke) ...................................................... 206
16.5.60 Checking the valve clearance (200 Duke).... 207
16.5.61 Adjusting the valve clearance (200 Duke) ... 207
16.5.62 Installing the starter motor (200 Duke) ....... 207
16.5.63 Installing the clutch cover (200 Duke) ........ 208
16.5.64 Installing the spark plug (200 Duke)........... 208
16.5.65 Installing the valve cover (200 Duke).......... 209
16.5.66 Installing the chain securing guide (200
Duke) ...................................................... 209
16.5.67 Installing the oil screen (200 Duke)............ 209
16.5.68 Removing the engine from the engine
assembly stand (200 Duke) ....................... 210
17 SHIFT MECHANISM................................................. 211
17.1 Adjusting the shift lever................................. 211
18 WATER PUMP, COOLING SYSTEM ............................ 212
18.1 Draining the coolant ...................................... 212
18.2 Filling/bleeding the cooling system ................. 212
18.3 Checking the antifreeze and coolant level ........ 213
18.4 Checking the coolant level ............................. 214
19 LUBRICATION SYSTEM............................................ 216
19.1 Oil circuit..................................................... 216
19.2 Checking the engine oil level.......................... 216
19.3 Checking the engine oil pressure .................... 216
19.4 Changing the engine oil and oil filter,
cleaning the oil screen................................... 218
19.5 Adding engine oil .......................................... 219
20 IGNITION SYSTEM................................................... 220
20.1 Alternator - checking the stator winding .......... 220
21 TECHNICAL DATA.................................................... 221
21.1 Engine ......................................................... 221
21.1.1 125 Duke ................................................ 221
21.1.2 200 Duke ................................................ 221
21.2 Engine tolerance, wear limits ......................... 222
21.2.1 125 Duke ................................................ 222
21.2.2 200 Duke ................................................ 223
21.3 Engine tightening torques .............................. 223
21.4 Capacities .................................................... 224
21.4.1 Engine oil ................................................ 224
21.4.2 Coolant .................................................... 224
21.4.3 Fuel ........................................................ 224
21.5 Chassis ........................................................ 225
21.6 Electrical system........................................... 225
21.7 Tires ............................................................ 226
21.8 Fork............................................................. 226
21.9 Shock absorber ............................................. 226
21.10 Chassis tightening torques ............................. 226
22 CLEANING/PROTECTIVE TREATMENT....................... 229
22.1 Cleaning the motorcycle ................................ 229
22.2 Checks and maintenance steps for winter
operation...................................................... 230
23 STORAGE ................................................................ 231
23.1 Storage ........................................................ 231
23.2 Preparing for use after storage........................ 231
24 SERVICE SCHEDULE ............................................... 232
24.1 Service schedule........................................... 232
25 WIRING DIAGRAM ................................................... 234
25.1 Page 1 of 9 (Duke EU/MAL) ........................... 234
25.2 Page 2 of 9 (Duke EU/MAL) ........................... 236
25.3 Page 3 of 9 (Duke EU/MAL) ........................... 238
25.4 Page 4 of 9 (Duke EU/MAL) ........................... 240
25.5 Page 5 of 9 (Duke EU/MAL) ........................... 242
25.6 Page 6 of 9 (Duke EU/MAL) ........................... 244
25.7 Page 7 of 9 (Duke EU/MAL) ........................... 246
25.8 Page 8 of 9 (Duke EU/MAL) ........................... 248
25.9 Page 9 of 9 (Duke EU/MAL) ........................... 250
25.10 Page 1 of 8 (Duke COL)................................. 252
25.11 Page 2 of 8 (Duke COL)................................. 254
25.12 Page 3 of 8 (Duke COL)................................. 256
25.13 Page 4 of 8 (Duke COL)................................. 258
25.14 Page 5 of 8 (Duke COL)................................. 260
25.15 Page 6 of 8 (Duke COL)................................. 262
25.16 page 7 of 8 (Duke COL) ................................. 264
25.17 Page 8 of 8 (Duke COL)................................. 266
26 SUBSTANCES ......................................................... 268
27 AUXILIARY SUBSTANCES ........................................ 270
28 SPECIAL TOOLS ...................................................... 272
29 STANDARDS ........................................................... 281
INDEX ............................................................................ 282
5