Lenze ESV251 1S Series Operating Instructions Manual
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Lenze ESV251 1S Series Operating Instructions Manual

Frequency inverter
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Frequency Inverter

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Summary of Contents for Lenze ESV251 1S Series

  • Page 1 Operating instructions Frequency Inverter...

  • Page 2: Table Of Contents

    Lenze Americas Corporation. The information and technical data in this manual are subject to change without notice. Lenze Americas Corporation makes no warranty of any kind with respect to this material, including, but not limited to, the implied warranties of it’s merchantability and fitness for a given purpose. Lenze Americas Corporation assumes no responsibility for any errors that may appear in this manual.
  • Page 3 3.1.2 Steps for Wiring the Drive for PID ................68 3.1.3 Steps for Commissioning the Drive for PID Loop ............68 4.1 Notes / Warnings .......................69 4.1.1 Programming / Power Warnings ................69 For further assistance, please visit our SMV Support Portal: https://lenze.yonyx.com/y/portal/ Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 4: About These Instructions

    • V isible deficiencies/incompleteness immediately to your Lenze Americas manual representative Related Documents The documentation listed herein contains information relevant to the operation of the SMVector frequency inverter. To obtain the latest documentation, visit the Technical Library at www.Lenze.com. Document # Description CMVINS01 SMVector Communications Module Installation Instruction...

  • Page 5: Safety Information

    Safety Information General Some parts of Lenze Americas Corporation controllers can be electrically live and some surfaces can be hot. Non-authorized removal of the required cover, inappropriate use, and incorrect installation or operation creates the risk of severe injury to personnel and/or damage to equipment.
  • Page 6 Due to the many areas of liability that may be encountered when dealing with these applications, the following statement of policy applies: Lenze Americas Corporation inverter products are sold with no warranty of fitness for a particular purpose or warranty of suitability for use with explosion proof motors. Lenze Americas Corporation accepts no responsibility for any direct, incidental or consequential loss, cost or damage that may arise through the use of AC inverter products in these applications.
  • Page 7 • Leakage Current may exceed 3.5mA AC. The minimum size of the PE conductor shall comply with local safety regulations for high leakage current equipment. • In a domestic environment, this product may cause radio interference in which case supplementary mitigation measures may be required. Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 8 300VAC between phase to ground (PE) and the applied voltage on Terminals 16 and 17 is less than 150VAC between phase to ground. Otherwise, control and communications terminals provide basic insulation. Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 9: Technical Data

    (1) The stated cable lengths are permissible at default carrier frequencies (refer to parameter P166). (2) The additional measures described only ensure that the controller meets the requirements of the EN 61000-3-2. The machine/system manufacturer is responsible for the machine’s compliance with the regulations. Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 10: Smv Type Number Designation

    Prior to installation make sure the enclosure is suitable for the end-use environment Variables that influence enclosure suitability include (but are not limited to) temperature, airborne contaminates, chemical concentration, mechanical stress and duration of exposure (sunlight, wind, precipitation) Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 11: Ratings

    ESV112--2Y-- 12.0 ESV152--2Y-- 13.3 ESV222--2Y-- 17.1 10.8 240V Three Phase (3/PE) (170...264V); 48...62Hz Type Power Mains Current Output Current Heat Loss (Watts) 240V Cont (I Max I N1/IP31 N4X/IP65 N4X/IP65 No filter W/ filter Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 12 For 400...480 VAC models, the output current maximum (%) in the 400V column is used when P107 = 0 For 400...480 VAC models, the output current maximum (%) in the 480V column is used when P107 = 1 Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 13 - If P166=1 (6 kHz), derate I to 92% of drive rating - If P166=2 (8 kHz), derate I to 84% of drive rating - If P166=3 (10 kHz), derate I to 76% of drive rating Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 14: Installation

    1.84 (47) 3.38 (86) .70 (18) 1.00 (25) .88 (22) 1.13 (29) 2.46 (62) 3.55 (90) .13 (3) 1.38 (35) .88 (22) 1.31 (33) 3.32 (84) 4.62 (117) .73 (19) 1.40 (36) .88 (22) Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 15: Nema 1 (Ip31) Models > 30Hp (22Kw)

    5.42 (137) 1.50 (38.1) 1.75 (44.4) 1.75 (44.4) 0.875 (22.2) 3.75 (95) 5.42 (137) 1.50 (38.1) 1.75 (44.4) 1.75 (44.4) 0.875 (22.2) 3.75 (95) 5.42 (137) 1.50 (38.1) 1.75 (44.4) 1.75 (44.4) 0.875 (22.2) Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 16: Nema 4X (Ip65) Models

    1.06 (27) 1.06 (27) 4.48 (114) 5.00 (127) 1.85 (47) 1.06 (27) 1.06 (27) 4.71 (120) 5.70 (145) 2.00 (51) 1.375 (35) 1.125 (28) 4.71 (120) 5.70 (145) 2.00 (51) 1.375 (35) 1.125 (28) Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 17: Nema 4X (Ip65) Models With Disconnect Switch

    1.06 (27) 1.06 (27) 4.48 (114) 5.00 (127) 1.85 (47) 1.06 (27) 1.06 (27) 4.71 (120) 5.70 (145) 2.00 (51) 1.375 (35) 1.125 (28) 4.71 (120) 5.70 (145) 2.00 (51) 1.375 (35) 1.125 (28) Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 18: Electrical Installation

    7/16 in (10mm) ESV373xx4xxx, ESV453xx4xxx 27 lb-in (3.05 Nm) 0.75 in (19mm) Torque: N4X/IP65 Door Screws N4X/IP65 6-7 lb-in (0.67-0.79 Nm) 0.25 in (6mm) 3.2.1.1 Mains Connection to 120VAC Single-Phase Supply ESV...N01S... PE L1 L2 N Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 19: Mains Connection To 240Vac Single-Phase Supply

    Starting a drive into a freewheeling motor creates a direct short-circuit and may result in damage to the drive. Confirm motor suitability for use with DC injection braking. Consult parameter P110 for starting / restarting into spinning motors. Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 20: Installation Recommendations For Emc Compliance

    Power remains present for up to 3 minutes on power input terminals (L1, L2 and L3) and output terminals (U, V and W) even when the disconnect switch is in the OFF position. Remove input power ahead of the drive and wait 3 minutes before removing the terminal cover. Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 21: Dynamic Brake Connections

    ESV373**4T** 1400 841-015 13317626 ESV453**4T** 1400 841-015 13317626 600 VAC SMV Inverter Resistor Kit Type Resistance (W) Power (W) Catalog # SAP# ESV303**6T** 1070 841-014 13317624 ESV373**6T** 1560 841-016 13317628 ESV453**6T** 1560 841-016 13317628 Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 22: Fuses/Cable Cross-Sections

    * use Fuse only 60 A * ESV303N06TXB M80 A * use Fuse only 70 A * ESV373N06TXB M100 A * use Fuse only 90 A * ESV453N06TXB M125 A * use Fuse only 110 A * Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 23: Control Terminals

    Control and communications terminals provide basic insulation when the drive is connected to a power system rated up to 300V between phase to ground (PE) and the applied voltage on terminals 16 and 17 is less than 250 VAC between phase to phase and ground (PE). Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 24 An F_AL fault will occur if the Assertion Level switch (ALsw) position does not match the parameter P120 setting and P100 or any of the digital inputs (P121...P124) is set to a value other than 0. NOTE Do not use unsnubbed inductive loads on terminals 14, 16 and 17. Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 25: Commissioning

    Used for programming and can also be used as a reference for speed, PID setpoint, or torque setpoint. When the p and q buttons are the active reference, the middle LED on the left side of the display will be on. Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 26 - Blinking LED will turn ON (the other LED will turn OFF) If P100 = 6 and P113 = 1, it is possible to change the start and reference control sources at the same time Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 27: Drive Display And Modes Of Operation

    When P179 (Run Screen Display) is set to a value other than 0, one of the diagnostic parameters (P501…P599) is displayed. Example: if P179 is set to 1, then diagnostic parameter P501 (Software version) is displayed. If P179 =2, then P502 (Drive ID) is displayed. Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 28: Parameter Setting

    While the EPM can be removed for copying or to use in another drive, it must be installed for the drive to operate (a missing EPM will trigger an F.F1 fault) For further assistance, please visit our SMV Support Portal: https://lenze.yonyx.com/y/portal/ Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 29: Parameter Menu

    6 Network 7 Preset Sequence Segment #1 (P710) Selections 7, 8 & 9 are not valid for PID setpoint or torque reference. 8 Preset Sequence Segment #2 (P715) 9 Preset Sequence Segment #3 (P720) Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 30 1 No Speed Compensation Example: Motor is cooled by forced ventilation as apposed to shaft mounted, V0108 self cooling fans. Any changes to this parameter will not take effect until the drive is stopped. Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 31 The drive will ramp the motor to 0 Hz and then the DC Brake will activate (refer to P174, P175) Rotation 0 Forward Only If PID mode is enabled, reverse direction is disabled P112 (except for Jog). 1 Forward and Reverse Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 32 1 Set to 0.0Hz at power up Output frequency at power-up = 0Hz Power-Up 2 Set to Preset #3 (P133) at power up Output frequency at power-up = P133 For further assistance, please visit our SMV Support Portal: https://lenze.yonyx.com/y/portal/ Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 33: I/O Setup Parameters

    WARNING If the input defined to “Start Sequence” is opened during a sequence, the drive will exit sequencer mode and will run at the specified standard or alternate speed source (dependent on drive configuration). Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 34 Preset Speed #6 {Hz} p136 8 (alternate) Preset Speed #7 {Hz} 8 (alternate p137 • Speed setting is used by P158 Preset Speed #8 {Hz} p138 • 13D available on 15HP (11kW) & higher drives. Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 35 29 Sequencer Suspended 30 Sequence Done End Sequence 31 Output Frequency = 0.0Hz Output inactive TB-14 Output 0...23 (same as P140) p142 24 Dynamic Braking For use with Dynamic Braking option 25...31 (same as P140) Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 36 If P150 = 5 or 6, sets the Torque (as a percent of p154 Torque motor rated torque) at which output equals 10 VDC TB-30 Scaling: {kW} 200.0 If P150 = 7 or 8, sets the power at which output p155 Power (kW) equals 10 VDC Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 37: Advanced Setup Parameters

    • For P163 = 3 or 6, the accel/decel time is 5 If TB25 > P164 - Run Preset #7 set in P781. 6 If TB25 > P164 - Run Preset Seg. #15 NOTE: P163 has priority over TB-13 presets/auto references (P121-P124) Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 38 Maximum time before drive trips into HF fault. P173 DC Brake Voltage 50.0 Setting is a percent of the nominal DC bus voltage. P174 Any changes to this parameter will not take effect until the drive is stopped. Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 39 Use with P185 to define midpoint on V/Hz curve. Integrated Dynamic 0 Disabled p189 Brake 1 Enabled Parameter applicable to SMV models 15HP (11kW) and higher. Parameter applicable to SMV models 40HP (30kW) and higher. Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 40 When P199 is set to 1, the drive operates from the OEM settings stored in the EPM Module and no other parameters can be changed (GE will be displayed if attempted). NOTE 3 Auto Calibration is not possible when operating from OEM Settings. NOTES 4 and 5 - on next page. Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 41: Pid Parameters

    Minimum Signal being used Example: Feedback signal is 0 - 300 PSI; P204 = Feedback at 100.0 -99.9 3100.0 p205 0.0, P205 = 300.0 Maximum Signal Parameter applicable to SMV models 15HP (11kW) and higher. Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 42 PID feedback differs from setpoint by more than P242 1 Recovery only if Feedback < P246 2 Recovery only if Feedback > P246 Parameter applicable to SMV models 15HP (11kW) and higher. Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 43: Vector Parameters

    Motor Rated Voltage P302 • Default setting = drive rating • Set to motor nameplate data Motor Rated Current 500.0 P303 Any changes to this parameter will not take effect until the drive is stopped. Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 44 − Parameter P399 will now be set to 4 or 5. Any changes to this parameter will not take effect until the drive is stopped. Parameter applicable to SMV models 15HP (11kW) and higher. Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 45: Network Parameters

    Proprietary Manufacturer specific P406 Refer to the Communications Reference Guide Module Specific Parameters p407 … P499 specific to the network or I/O module installed. For further assistance, please visit our SMV Support Portal: https://lenze.yonyx.com/y/portal/ Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 46: Diagnostic Parameters

    For example: 3 external faults occur over a period of time with no other errors occurring. Then P552 will indicate 3, P550 will indicate the error EF and P551 will indicate the time of the first fault occurrence. Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 47: Terminal & Protection Status Display

    LED 1 and LED 2 are used to indicate pushbutton presses on a remote keypad that is attached to the drive. LED 3 and LED 4 indicate button presses on the local drive keypad. For further assistance, please visit our SMV Support Portal: https://lenze.yonyx.com/y/portal/ Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 48: Onboard Communications Parameters 15-60Hp (11-45Kw)

    2 Quick Stop 3 Trip Fault, F.nF1 Network Messages Read-Only: 0 - 9999 Valid network messages received P627 Received NOTE: When the number of messages exceeds 9999, the counter resets and resumes counting from 0. Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 49: Sequencer Parameters

    2 Start at beginning of prior segment Restart 3 Start at beginning of next segment Sequencer: Number 65535 1 = single scan; 65535 = continuous loop P707 of cycles Parameter applicable to SMV models 15HP (11kW) and higher. Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 50 Segment #2 TB30 0.00 0.00 {VDC} 10.00 TB30 configuration parameter must be set to P719 Analog Output accept this value: P150 = 10 Value For further assistance, please visit our SMV Support Portal: https://lenze.yonyx.com/y/portal/ Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 51 P142, P441 = 27 optional Digital I/O module (ESVZAL0, ESVZAL1). Segment #5 TB30 0.00 0.00 {VDC} 10.00 TB30 configuration parameter must be set to P734 Analog Output accept this value: P150 = 10 Value Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 52 P142, P441 = 27 optional Digital I/O module (ESVZAL0, ESVZAL1). Segment #8 TB30 0.00 0.00 {VDC} 10.00 TB30 configuration parameter must be set to P749 Analog Output accept this value: P150 = 10 Value Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 53 P142, P441 = 27 optional Digital I/O module (ESVZAL0, ESVZAL1). Segment #11 TB30 0.00 0.00 {VDC} 10.00 TB30 configuration parameter must be set to P764 Analog Output accept this value: P150 = 10 Value Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 54 P142, P441 = 27 optional Digital I/O module (ESVZAL0, ESVZAL1). Segment #14 TB30 0.00 0.00 {VDC} 10.00 TB30 configuration parameter must be set to P779 Analog Output accept this value: P150 = 10 Value Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 55 I/O option Relay (Bit 2) set to accept data from the sequencer: P140, NOTE: P441 is the Relay Output (TB-19, 20, 21) of the P142, P441 = 27 optional Digital I/O module (ESVZAL0, ESVZAL1). Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 56 If the input defined to “Start Sequence” is opened during a sequence, the drive will exit sequencer mode and will run at the specified standard or alternate speed source (dependent on drive configuration). For further assistance, please visit our SMV Support Portal: https://lenze.yonyx.com/y/portal/ Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 57: Sequencer Flow Diagram Left

    WARNING If the input defined to “Start Sequence” is opened during a sequence, the drive will exit sequencer mode and will run at the specified standard or alternate speed source (dependent on drive configuration). Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 58: Sequencer Flow Diagram Right

    > Segment time and Accel/Decel (P712/P711 etc.) scaling is seconds as default. Suspend Sequencer > The sequencer will start from the segment pointed to by the digital input with the highest priority. > Selections shown as default values. Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 59: Sequencer Status

    On the other segments the output voltage is present on entry to the segment. The same is true for the digital outputs. The drive can only be restarted if the error message has been reset. Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 60: Troubleshooting And Diagnostics

    Stop has been commanded from the Apply Start command (Start Control source stoP (outputs U, V, W inhibited) keypad, terminal strip, or network depends on P100) The drive can only be restarted if the error message has been reset. Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 61: Drive Configuration Messages

    Forced Translation fault An EPM from an old drive put in new drive f.cFT Press [M] (mode button) twice to reset causes drive to trip F_cFT fault. Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 62 Motor Auto-calibration Module communication Communication failure between drive and Check module connections f.ntF fault Network Module. Network Faults Refer to the module documentation. for f.nF1 … Causes and Remedies. f.nF9 Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 63 Threshold fault set in P158. • Refer to parameters P157 and P158 The drive can only be restarted if the error message has been reset. For further assistance, please visit our SMV Support Portal: https://lenze.yonyx.com/y/portal/ Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 64: Permissible Cable Lengths

    ESV371GG4TFG ESV751GG4TFG ESV112GG4TFG ESV152GG4TFG ESV222GG4TFG ESV302GG4TFG ESV402GG4TFG ESV552GG4TFG ESV752GG4TFG NOTE: The “ ” and “ ” symbols are place holders in the Model part number that contain different information depending on the specific configuration of the model. Refer to the SMV Type Number Designation table in section 2.2 for more information. Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 65: Smv Quick Start Guide

    3.1.3 Steps for Commissioning the Drive for PID Loop ........68 4.1 Notes / Warnings ....................69 4.1.1 Programming / Power Warnings ..............69 For further assistance, please visit our SMV Support Portal: https://lenze.yonyx.com/y/portal/ Lenze SMVector 13527643 EDBSV01 EN v20...

  • Page 66: Quick Start Parameter Settings

    US, this comes with default values for whatever voltage the drive’s rated for to run a P168 60Hz motor that provides full output voltage Base Frequency P167 based on the incoming line voltage minus some loses. P167 Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 67 NOTE: Set P399 to 1 and provide a start command (see “start control source” above) to start the motor auto-calibration. The display will show “CAL” for up to 40 seconds and then “STOP” once completed. Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 68: Basic Control Wiring Examples

    {Hz} the drives. P134 Preset Speed #4 {Hz} * When 13 A and 13 B are open, P101 controls drive speed. See chart when Preset Speed using more than 2 preset speeds. – – Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 69: Pid Quick Start

    3. Set P201 to 0 to select the 4-20 mA feed-back source or 1 to select 0-10vdc. 4. Set P204 and P205 to transducer’s minimum and maximum feedback values. Example: Transducer rating = 0-300PSI; P204 = 0.0, P205 = 300 Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 70: Steps For Wiring The Drive For Pid

    0.833 * Tu 0.600 * Ku 0.500 * Tu 0.125 * Tu Some Overshoot 0.333 * Ku 0.500 * Tu 0.333 * Tu No Overshoot 0.200 * Ku 0.500 * Tu 0.333 * Tu Lenze SMVector 13554876 EDBSV01 EN v21.0...

  • Page 71: Notes / Warnings

    Motor thermal overload protection contacts need to be connected to a digital input and this input must be assigned to an external fault for proper operation. For further assistance, please visit our SMV Support Portal: https://lenze.yonyx.com/y/portal/ Lenze SMVector 13554876 EDBSV01 EN v21.0...
  • Page 72 Lenze SMVector 13554876 EDBSV01 EN v21.0 Lenze Americas Corporation 630 Douglas Street Uxbridge, MA 01569 800 217-9100 508 278-7873 marketing.us@lenze.com www.lenze.com Service 508 278-9100 508 278-6620 repair.us@lenze.com For further assistance, please visit our SMV Support Portal: https://lenze.yonyx.com/y/portal/...

This manual is also suitable for:

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