Lenze EVS 9300 series System Manual
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Lenze EVS 9300 series System Manual

Lenze EVS 9300 series System Manual

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Summary of Contents for Lenze EVS 9300 series

  • Page 1 EDSVS9332S .31S System Manual Global Drive 9300 servo inverter...
  • Page 2 © 2006 Lenze Drive Systems GmbH, Hameln No part of these instructions must be copied or given to third parties without written approval of Lenze Drive Systems GmbH. All indications given in this documentation have been selected carefully and comply with the hardware and software described.
  • Page 3 9300STD035...
  • Page 4 Position Description Function AIF interface (automation interface) Slot for communication modules e.g. keypad XT (EMZ9371BC) Jumper Set analog inputs to master voltage or master current Terminal X4 Connection for system bus (CAN) Terminal X5 Connection for digital input and output signals Terminal X6 Connection for analog input and output signals Resolver connection...
  • Page 5 EDSVS9332S-A .31S System Manual Part A Contents Preface and general information Global Drive 9300 servo inverter...
  • Page 6 © 2006 Lenze Drive Systems GmbH, Hameln No part of these instructions must be copied or given to third parties without written approval of Lenze Drive Systems GmbH. All indications given in this documentation have been selected carefully and comply with the hardware and software described.

  • Page 7: Table Of Contents

    ........... . General safety and application notes for Lenze controllers .
  • Page 8 Contents Installation ............4-11 Mechanical installation .
  • Page 9 Contents During operation ............Status indications .
  • Page 10 Contents Function library ............9-39 Working with function blocks .
  • Page 11 Contents 9.2.37 Flipflop element (FLIP) ..........9-131 9.2.38 Gearbox compensation (GEARCOMP)
  • Page 12 Contents Part E Troubleshooting and fault elimination ........10-1 10.1 Troubleshooting...

  • Page 13: Part A

    In the following text used for 93XX Any type of servo inverter (types 9321 ... 9332) Controller 93XX servo inverter Drive system Drive system with 93XX servo inverters and other Lenze drive components 1.1.2 What is new? ID no. Version Modifications 13181650 3.0 11/2006 TD14...

  • Page 14: Which Information Does The System Manual Include

    Preface and general information About this Manual 1.1.3 Which information does the System Manual include? 1.1.3 Which information does the System Manual include? This System Manual is clearly structured thanks to the division into parts. Further information can be found in the folder ”Project planning” or in other documentations. Included in Part System Manual of 9300...

  • Page 15: Legal Regulations

    • The specifications, processes, and circuitry described in these instructions are for guidance only and must be adapted to your own specific application. Lenze does not take responsibility for the suitability of the process and circuit proposals. • The specifications in these Instructions describe the product features without guaranteeing them.

  • Page 16: Ec Directives/Declaration Of Conformity

    EMC regulation. In this case, the user himself has to prove the compliance with the CE directives for the installation of a machine. Lenze has already provided evidence of installing CE-typical drive systems and confirmed this by the declaration of conformity to the EMC EC directive.

  • Page 17: Ec Low-Voltage Directive

    Preface and general information EC Directives/Declaration of conformity 1.3.3 EC Low-Voltage Directive 1.3.3 EC Low-Voltage Directive (73/23/EEC) amended by: CE Mark Directive (93/68/EWG) 1.3.3.1 General The Low-Voltage Directive applies to all electrical equipment for use with a rated voltage between 50 V and 1000 V AC and between 75 and 1500 V DC under normal ambient conditions, except for e.g.

  • Page 18: Ec Directive On Electromagnetic Compatibility

    EC Directive ”EMC” and the observance of the ”Law on electromagnetic compatibility of devices” can be checked. Lenze has evaluated the conformity of the controllers in defined drive systems. In the following, these evaluated drive systems are called ”CE-typical drive system”. Therefore the user of the controllers can –...
  • Page 19 Preface and general information EC Directives/Declaration of conformity 1.3.4 EC Directive on electromagnetic compatibility 9300std002 EDSVS9332S-A EN 3.0...

  • Page 20: Ec Machinery Directive

    Preface and general information EC Directives/Declaration of conformity 1.3.5 EC Machinery Directive 1.3.5 EC Machinery Directive (98/37/EC) 1.3.5.1 General For the purpose of the Machinery Directive, ”machinery” means an assembly of linked parts or components, at least one of which moves, with the appropriate actuators, control and power circuits, etc., joined together for a specific application, in particular for processing, treatment, moving or packaging of a material.

  • Page 21: Safety Instructions

    (According to: Low-Voltage Directive 73/23/EEC) General Lenze controllers (frequency inverters, servo inverters, DC controllers) can include live and rotating parts - depending on their type of protection - during operation. Surfaces can be hot. Non-authorized removal of the required cover, inappropriate use, incorrect installation or operation, creates the risk of severe injury to persons or damage to material assets.
  • Page 22 Safety instructions Lenze controllers Installation The controllers must be installed and cooled according to the regulations given in the documentation. Ensure proper handling and avoid mechanical stress. Do not bend any components and do not change any insulation distances during transport or handling. Do not touch any electronic components and contacts.

  • Page 23: Residual Hazards

    Safety instructions Residual hazards Residual hazards Protection of After mains voltage disconnection, the power terminals U, V, W and +U , -U carry hazardous voltages for at least persons 3 minutes. • Before working on the controller, check that the power terminals are dead. The leakage current against earth (PE) is >...

  • Page 24: Layout Of The Safety Instructions

    Safety instructions Layout of the safety instructions Layout of the safety instructions All safety notes given in these instructions have the same layout: Signal word (characterises the severity of danger) Note (describes the danger and gives information how to avoid it) Icons used Signal words Warning of damage...

  • Page 25: Part B

    EDSVS9332S-B .31S System Manual Part B Technical data Installation Global Drive 9300 servo inverter...
  • Page 26 © 2006 Lenze Drive Systems GmbH, Hameln No part of these instructions must be copied or given to third parties without written approval of Lenze Drive Systems GmbH. All indications given in this documentation have been selected carefully and comply with the hardware and software described.
  • Page 27 Contents Technical data ............Features .
  • Page 28 Contents EDSVS9332S-B EN 3.0...

  • Page 29: Technical Data

    Technical data Features Teil B Technical data Features Single axis in narrow design – thus space-saving installation Power range: 370 W to 75 kW – uniform control module and thus uniform connection for the control cables over the complete power range Heatsink can be separated –...

  • Page 30: General Data/Operating Conditions

    Technical data General data/operating conditions General data/operating conditions Standards and operating conditions Conformity Low-Voltage Directive (73/23/EEC) Approvals Approvals UL508 Industrial Control Equipment UL508C Power Conversion Equipment Underwriter Laboratories (File No. E132659) for USA and Canada Vibration resistance Germanischer Lloyd, general conditions Climatic conditions Class 3K3 to EN50178 (without condensation, average relative humidity 85%) Degree of pollution...
  • Page 31 Technical data General data/operating conditions Open loop and closed loop control Switching frequency 8 ... 16 Nm Digital setpoint selection Accuracy ±0.005 Hz (= ±100 ppm) Analog setpoint selection Linearity Analog setpoint selection ±0.15 % Signal level: 5 V or 10 V Temperature ±0.1 % 0 ...

  • Page 32: Rated Data

    Technical data Rated data Rated data 3.3.1 Types 9321 to 9325 Type EVS9321-ES EVS9322-ES EVS9323-ES EVS9324-ES EVS9325-ES Order No. EVS9321-ES EVS9322-ES EVS9323-ES EVS9324-ES EVS9325-ES Type EVS9321-CS EVS9322-CS EVS9323-CS EVS9324-CS EVS9325-CS Order No. EVS9321-CS EVS9322-CS EVS9323-CS EVS9324-CS EVS9325-CS Mains voltage 320 V - 0 % ≤ U ≤...

  • Page 33: Types 9321 To 9324 With 200% Overcurrent

    Technical data Rated data 3.3.2 Types 9321 to 9324 with 200% overcurrent Type EVS9321-ES EVS9322-ES EVS9323-ES EVS9324-ES Order No. EVS9321-ES EVS9322-ES EVS9323-ES EVS9324-ES Data for the operation on a mains: 3 AC/400 V / 50 Hz/60 Hz Motor power (4-pole ASM) Motor power (4 pole ASM) [kW] 0.37...

  • Page 34: Types 9326 To 9332

    Technical data Rated data 3.3.3 Types 9326 to 9332 Type EVS9326-ES EVS9327-ES EVS9328-ES EVS9329-ES EVS9330-ES EVS9331-ES EVS9332-ES Order No. EVS9326-ES EVS9327-ES EVS9328-ES EVS9329-ES EVS9330-ES EVS9331-ES EVS9332-ES Type EVS9326-CS EVS9327-CS EVS9328-CS Order No. EVS9326-CS EVS9327-CS EVS9328-CS Mains voltage 320 V - 0 % ≤ U ≤528 V + 0 % ;...

  • Page 35: Fuses And Cable Cross-Sections

    Technical data Fuses and cable cross-sections Fuses and cable cross-sections Mains input L1, L2, L3, PE/motor connection U, V, W Input +UG, -UG Type Type Operation without mains filter Operation with mains filter Fuse E.l.c.b. Cable Fuse E.l.c.b. Cable Fuse Cable cross-section cross-section...

  • Page 36: Mains Filters

    Technical data Mains filters Mains filters Rated data (uk ≈6%) Lenze order number Type Type Mains current Inductance for RFI level A for RFI level B 9321 1.5 A 24 mH EZN3A2400H002 EZN3B2400H002 9322 2.5 A 15 mH EZN3A1500H003 EZN3B1500H003...

  • Page 37: Dimensions

    Technical data Dimensions Dimensions The dimensions of the controllers depend on the mechanical installation. ( 4-11) EDSVS9332S-B EN 3.0...

  • Page 38: Dimensions

    Technical data Dimensions 3-10 EDSVS9332S-B EN 3.0...

  • Page 39: Installation

    Installation Mechanical installation 4.1.1 Important notes Installation Mechanical installation 4.1.1 Important notes Use the controllers only as built-in devices! If the cooling air contains pollutants (dust, fluff, grease, aggressive gases): – Take suitable preventive measures, e.g. separate air duct, installation of filters, regular cleaning, etc.

  • Page 40: Standard Assembly With Fixing Rails Or Fixing Brackets

    Installation Mechanical installation 4.1.2 Standard assembly with fixing rails or fixing brackets 4.1.2 Standard assembly with fixing rails or fixing brackets K35.0001c Fig. 4-1 Dimensions for assembly with fixing rails/fixing brackets Type Fig. 9321, 9322 9323, 9324 48.5 9325, 9326 21.5 9327, 9328, 9329 9330...

  • Page 41: Thermally Separated Mounting (Push-Through Technique)

    The heatsink of the controllers 9321 ... 9329 can be installed outside the control cabinet to reduce the development of heat in the control cabinet. You need an assembly frame with a seal (can be ordered from Lenze). Distribution of the power loss: –...
  • Page 42 Installation Mechanical installation 4.1.3 Thermally separated mounting (push-through technique) Types 9321 ... 9326 Fig. 4-2 Dimensions for assembly with thermally separated power stage Type 9321, 9322 112.5 385.5 95.5 365.5 105.5 9323, 9324 131.5 385.5 114.5 365.5 105.5 9325, 9226 169.5 385.5 152.5...
  • Page 43 Installation Mechanical installation 4.1.3 Thermally separated mounting (push-through technique) Types 9327 ... 9332 K35.0017 Fig. 4-3 Dimensions for assembly with thermally separated power stage Type 9327, 9328, 9329 When using a plug-on fieldbus module, please observe free space required for the connection cable All dimensions in mm Cut-out Z Type...

  • Page 44: Mounting In "Cold Plate" Technique

    Installation Mechanical installation 4.1.4 Mounting in ”cold plate” technique 4.1.4 Mounting in ”cold plate” technique Types 9321 ... 9326 K35.0059 Fig. 4-4 Dimensions for assembly in ” cold plate” technique Type 9321-Cx 9322-Cx 9323-Cx 9324-Cx 9325-Cx 9326-Cx When using a plug-on fieldbus module, please observe free space required for the connection cable All dimensions in mm 4-16 EDSVS9332S-B EN 3.0...
  • Page 45 Installation Mechanical installation 4.1.4 Mounting in ”cold plate” technique Types 9327, 9328 K35.0056 Fig. 4-5 Dimensions for assembly in ” cold plate” technique Type 9327-Cx 9328-Cx When using a plug-on fieldbus module, please observe free space required for the connection cable All dimensions in mm 4-17 EDSVS9332S-B EN 3.0...
  • Page 46 The temperature of the cold plate must not exceed +85 °C. For the bore pattern and surface quality of the heatsink please contact Lenze. Apply the heat conducting paste (assembly kit) to the cold plate of the controller using a spattle.

  • Page 47: Electrical Installation

    Installation Electrical installation 4.2.1 Protection of persons Electrical installation For information about the installation according to EMC, see chapter 4.3. 4.2.1 Protection of persons Danger! All power terminals carry voltage for up to 3 minutes after mains disconnection. 4.2.1.1 Residual-current circuit breakers Labelling of RCCBs Meaning AC-sensitive residual-current circuit breaker (RCCB, type AC)
  • Page 48 Installation Electrical installation 4.2.1 Protection of persons 4.2.1.2 Isolation The controllers have an electrical isolation (isolating distance) between the power terminals and the control terminals as well as to the housing: Terminals X1 and X5 have a double basic insulation (double isolating distance, safe electrical isolation to VDE0160, EN50178).

  • Page 49: Controller Protection

    – By overcurrent relays or temperature monitoring. – We recommend to use a PTC thermistor or thermal contact (NC contact) for motor temperature monitoring. (Lenze three-phase AC motors are fitted with thermal contacts as standard) – PTC thermistor or thermal contact (NC contact) can be connected to the controller.

  • Page 50: Mains Types/Conditions

    With earthed phase Operation is only possible with one variant Contact Lenze DC-supply via +U The DC voltage must be balanced to PE. The controller will be destroyed when earthing +U 4.2.5...

  • Page 51: Power Connections

    Installation Electrical installation 4.2.7 Power connections 4.2.7 Power connections Controller Preparations for the power connection 9321 ... 9326 • Remove the covers of the power connections: – Unlatch to the front by gentle pressure. – Pull upwards (mains connection) or downwards (motor connection). 9327 ...
  • Page 52 Installation Electrical installation 4.2.7 Power connections 4.2.7.1 Mains connection Types 9321 ... 9326 Stop! Always mount the PE connection and the shield sheet in the described order. The corresponding parts can be found in the assembly kit. Do not use the clips for strain relief. L3 +UG -UG 9300STD033 Fig.
  • Page 53 Installation Electrical installation 4.2.7 Power connections Types 9327 ... 9332 9300STD034 Fig. 4-8 Recommendation for a mains connection  PE threaded bolt Metallically conductive surface  Connect mains cable shield with a large surface to mounting plate of control cabinet and fasten with shield clamp (shield clamp is not ...
  • Page 54 By means of recommended DC fuses. (+UG, -UG) • The fuses/fuse holders recommended by Lenze are UL approved. For DC group drives or supply using a DC source: Observe the information given in part F of the Manual. Connection of a braking unit When connecting the braking unit to the terminals +UG / -UG, the fuses and cross-section given in chapter 3.4 do not apply.
  • Page 55 Installation Electrical installation 4.2.7 Power connections 4.2.7.2 Motor connection Types 9321 ... 9326 Stop! Always mount the PE connection and the shield sheet in the described order. The corresponding parts can be found in the assembly kit. Do not use the clips for strain relief. T1T2 U V W U V W...
  • Page 56 Installation Electrical installation 4.2.7 Power connections Types 9327 ... 9329 Stop! Do not use clips for strain relief. 9300STD030 Fig. 4-10 Proposal for motor connection PE threaded bolt  Fasten shield sheet with two M4 screws.   Clamp motor cable shield and cable shield for motor temperature monitoring with clip. The shielding of the motor cable is only required to comply with existing standards (e.
  • Page 57 Installation Electrical installation 4.2.7 Power connections Types 9330, 9331 ‚  9300STD031 Fig. 4-11 Proposal for motor connection  PE threaded bolt Connect motor cable to threaded bolts U, V, W.  Observe correct pole connection and maximum motor cable length. ...
  • Page 58 Installation Electrical installation 4.2.7 Power connections Type 9332  9300STD032 Fig. 4-12 Proposal for motor connection PE threaded bolt   Connect motor cable to threaded bolts U, V, W. Observe correct pole connection and maximum motor cable length. Use cable clamps for strain relief of the motor cables. Fasten cable clamps with M4 × 12 mm screws. ...
  • Page 59 50 m up to 50 m up to 50 m In case of longer motor cables please contact Lenze. Tip! Switching on the motor side of the controller is permitted only for emergency switch-off. The max. permissible motor cable length of types 9323 - 9332 will be reduced if the motor cable has more than a single core.

  • Page 60: Motor Temperature Monitoring

    Thermal contact TKO – Thermostat/normally closed contact Other monitoring KTY, PTC and TKO do not offer full protection. In order to improve the monitoring, Lenze recommends the use of a bimetal relay. Alternative monitoring Use comparators (CMP1 ... CMP4) to define the maximally permitted motor current (blocking current) at low speeds or when the motor is at standstill.
  • Page 61 Installation Electrical installation 4.2.8 Motor temperature monitoring Connection of motors from other manufacturers Motors with sensor for continuous temperature detection Motors with thermal contact or PTC acc. to DIN 44081/44082 Connection • Resolver input X7: Pin X7/8 = +, Pin X7/9 = – Terminals T1/T2 next to the terminals U, V, W •...
  • Page 62 Connections T1 and T2 at the controller Tip! The prefabricated Lenze system cables for Lenze servo motors already include the cable for temperature feedback. The cables are designed for a wiring according to EMC. If you fabricate your own cables, the cables must always be separated from the motor cables.
  • Page 63 Fig. 4-16 Example of a sensor characteristic for continuous temperature detection C1190/0 Evaluation of the Lenze standard motor temperature sensor C1190/1 Evaluation of an application-specific temperature sensor. The operating point is in the almost linear range (a) of the sensor characteristic. The operating range is determined by two vertices.

  • Page 64: Connection Of A Braking Unit

    Installation Electrical installation 4.2.9 Connection of a braking unit 4.2.9 Connection of a braking unit When connecting a braking unit (brake module with internal brake resistor or brake chopper with external brake resistor) observe the corresponding Operating Instructions in all cases. Stop! Design the circuit so that the following happens to all controllers connected to the braking unit via the DC bus if the temperature monitoring of the brake resistor is activated:...

  • Page 65: Dc-Bus Operation

    Installation Electrical installation 4.2.10 DC-bus operation 4.2.10 DC-bus operation Decentralised supply with brake module Stop! Set the DC-bus voltage thresholds of controller and braking unit to the same values. – Controller using C0173 – Braking unit using switches S1 and S2 A bimetal relay is required for the monitoring of the mains supply.
  • Page 66 Installation Electrical installation 4.2.10 DC-bus operation Central supply with power supply module Observe the Operating Instructions of the power supply module used! K35.0114 Fig. 4-18 Central supply for DC-bus operation of several drives Mains filter Power supply module Fuse ( 3-7) and ( 4-24) F1...F6 DC bus fuse;...

  • Page 67: Control Connections

    Installation Electrical installation 4.2.11 Control connections 4.2.11 Control connections 4.2.11.1 Installation of the control cables Fig. 4-19 Collective shield sheet for control cables We recommend a single-ended shielding of all cables for analog signals to avoid signal distortion. Connect the shields of the control cables to the front metal surface using the collective shield sheet (screw length max.
  • Page 68 Installation Electrical installation 4.2.11 Control connections 4.2.11.2 Connection of control cables 9300STD329 Fig. 4-20 Terminals for control cables System bus (CAN) connection Connection of digital input and output signals Connection of analog input and output signals Screw terminal data Max. cable cross-sections Tightening torques Tightening torques rigid...
  • Page 69 Installation Electrical installation 4.2.11 Control connections 4.2.11.3 Connection of digital signals (X5) Stop! The maximum permitted voltage difference between X5/39 and the PE of the controller is 50 V. If required, limit the voltage difference by overvoltage-limiting components or by directly connecting X5/39 to PE.
  • Page 70 The external voltage source must supply a current of 1 A. ≥ The starting current of the external voltage source is not limited by the controller. Lenze recommends the use of voltage sources with current limitation or with an internal impedance of Z > 1 Ω...
  • Page 71 Installation Electrical installation 4.2.11 Control connections Terminal assignment Signal type Function Level Technical data Bold print = Lenze setting (C0005 = 1000) X5/28 Digital inputs Digital inputs Controller inhibit (CINH) HIGH = Start LOW: LOW: 0 … +3 V 0 … +3 V HIGH: +12 …...
  • Page 72 Installation Electrical installation 4.2.11 Control connections 4.2.11.4 Connection of analog signals (X6) Stop! The voltage difference between X5/39 and the PE of the controller must not exceed 50 V. If necessary, limit the voltage difference by overvoltage-limiting components or by direct connection of X5/39 to PE.
  • Page 73 Connection of the analog input signals for external voltage supply Terminal assignment Signal type Function Level Technical data Bold = Lenze setting (C0005 = 1000) X6/1 Analog input 1 Differential input master voltage -10 V to +10 V Resolution: Main speed setpoint...

  • Page 74: State-Bus (X5/St)

    Installation Electrical installation 4.2.12 STATE-BUS (X5/ST) 4.2.12 STATE-BUS (X5/ST) The STATE-BUS is a controller-specific bus system for simple monitoring in a network of drives: Controls all drives connected to the network according to the preselected state. Up to 20 controllers can be connected (total cable length of STATE-BUS < 5 m). Connection of STATE-BUS cables to terminals X5/ST.

  • Page 75: Connection Of Feedback Systems

    Connection of feedback systems 4.2.13 Connection of feedback systems Different feedback systems can be connected to the controller: Resolver feedback to X7 (Lenze setting) Encoder feedback to X8 or X9 – Incremental encoder TTL – Sin/cos encoder – Sin/cos encoder with serial communication (single-turn) –...
  • Page 76 +PTC -PTC For connection of pin X7/8, pin X7/9 see also  4-32  Note! Use prefabricated Lenze system cables to connect the resolver. Contact your Lenze representation if you want to use an external resolver. 4-48 EDSVS9332S-B EN 3.0...
  • Page 77 (5 V ... 8 V) for the encoder to compensate the CC5_E voltage drop [ΔU] in the encoder cable, if necessary: Cable resistance [Ω] ΔU ≈ 2 ⋅ Cable length [m] ⋅ ⋅ I Encoder  Note! Use prefabricated Lenze system cables to connect the encoder. 4-49 EDSVS9332S-B EN 3.0...
  • Page 78 Installation Electrical installation 4.2.13 Connection of feedback systems Incremental encoder  Note! The evaluation of the incremental encoder via X8 cannot be activated if master frequency input X9 and master frequency output X10 are used in the signal configuration. This does not apply if the input signals at X8 or X9 are directly output to the master frequency output X10 (C0540 = 4 or 5).
  • Page 79 Installation Electrical installation 4.2.13 Connection of feedback systems Sin/cos encoder Features of the sin/cos encoder: The following encoders can be connected – Sin/cos encoders with a rated voltage from 5 V to 8 V. – Sin/cos encoders with a communication interface of type Stegmann SCS/M70xxx (the initialisation time of the controller is increased to approx.

  • Page 80: Connection Of The Master Frequency Input (X9) / Master Frequency Output (X10)

    (X10)  Note! Lenze recommends to use prefabricated Lenze cables for the connection to the master frequency input (X9) or master frequency output (X10). Ensure that the cores of other cables are twisted in pairs and shielded (A, A / B, B / Z, Z) (see wiring diagram).
  • Page 81 Installation Electrical installation 4.2.14 Connection of the master frequency input (X9) / master frequency output (X10) Evaluation of the input signals Code Function C0427 = 0 C0427 Clockwise rotation Track A leads track B by 90 ° (positive value at DFIN-OUT) Counter-clockwise rotation Track A lags track B by 90 °...

  • Page 82: System Bus Connection (Can) (X4)

    Installation Electrical installation 4.2.15 System bus connection (CAN) (X4) 4.2.15 System bus connection (CAN) (X4) Features The integrated system bus in the 9300 controller serves to extend the controller functions. These are: Parameter selections Extensions by decentralised terminals Data exchange from controller to controller Operator and input devices External control and host systems Without having any experience with the bus system, the user is able to carry out e.
  • Page 83 Installation Electrical installation 4.2.15 System bus connection (CAN) (X4) Wiring 932x - 933x 932x - 933x 932x - 933x 120 W 120 W 9300STD101 Fig. 4-30 Basic wiring of the system bus (CAN) A1 Node 1 (controller) A2 Node 2 (controller) A3 Node 3 (controller) Node n (e.

  • Page 84: Automation Interface (X1)

    Installation Electrical installation 4.2.16 Automation interface (X1) 4.2.16 Automation interface (X1) Various modules can be plugged onto the automation interface (X1): Keypad 9371BB Fieldbus modules: – 210X: Serial interfaces (LECOM) – 211X: INTERBUS – 213X: PROFIBUS-DP modules – 217X: System bus (CAN), DeviceNet/CANopen Tip! Each fieldbus module is supplied with a documentation which describes the use and handling of the module.

  • Page 85: Wiring According To Emc (Installation Of A Ce-Typical Drive System)

    Electrical installation Installation according to EMC requirements Wiring according to EMC (installation of a CE-typical drive system) General notes • The electromagnetic compatibility of a machine depends on the type of installation and care taken. Special attention should be paid to: –...
  • Page 86 Electrical installation Installation according to EMC requirements F1 ... F3 F4 F5 932X - 933X 9351 E1 E2 E3 E4 E5 A1 A2 K35.0124 Fig. 4-31 Example for wiring according to EMC Fuse ( 3-7) and ( 4-24) F1...F5 Mains contactor For mains filter “A”...

  • Page 87: Part C

    EDSVS9332S-C .31S System Manual Part C Commissioning During operation Global Drive 9300 servo inverter...
  • Page 88 © 2006 Lenze Drive Systems GmbH, Hameln No part of these instructions must be copied or given to third parties without written approval of Lenze Drive Systems GmbH. All indications given in this documentation have been selected carefully and comply with the hardware and software described.
  • Page 89 Contents Commissioning ............Initial switch-on .
  • Page 90 Contents EDSVS9332S-C EN 3.0...

  • Page 91: Commissioning

    Commissioning Initial switch-on Teil C Commissioning Initial switch-on Stop! Prior to initial switch-on of the controller, check the wiring for completeness, short-circuit, and earth fault: Power connection: – Supply via terminals L1, L2 and L3 (direct mains connection) or alternatively via terminals +UG, -UG (DC bus connection, network of drives) Motor connection: –...

  • Page 92: Switch-On Sequence

    *) C0172 = ”OV reduce - threshold for activating the braking torque reduction before OU message” 5. Enter motor data: – For drives with a Lenze motor: Select motor under C0086. – For drives with other motors: See chapter 5.2.
  • Page 93 Commissioning Initial switch-on Tip! For this application, you may use one of the predefined configurations in C0005.C0005 = XX1X (e.g. 1010 = speed control via terminals) automatically assigns the output X5/A1 to FIXED1. 9. Set the maximum speed under C0011. 10.Select a direction of rotation (see Chapter 5.4): –...

  • Page 94: Input Of The Motor Data

    ”encoder” under C0416 when using motors with resolvers (optional). If the motor type is not included in the list under C0086, select a Lenze motor with similar data in C0086 (see chapter 9.4; code table or chapter 9.5.3; motor selection list). The following motor data must be altered manually: –...

  • Page 95: Operation With Synchronous Motors Made By Other Manufacturers

    Input of the motor data 5.2.1 Operation with synchronous motors made by other manufacturers Tip! If you use a Lenze synchronous motor with encoder feedback, you may skip this chapter. Stop! Please use single pole resolvers and single-turn or multi-turn sin/cos encoders only. 5.2.1.1...
  • Page 96 Commissioning Input of the motor data Optimising the current controller Preparations Go to the submenu of the code list (GDC) to code C0292 (SSC I - setpoint) and enter the rated current of your drive Set the feedback of the drive to ’1’ under C0025 (i.e. drive without feedback) For adjusting the current controller use the codes C0075 (V ) and C0076 (T ).
  • Page 97 Commissioning Input of the motor data Stop! After the optimisation has been completed, the original values must be re-entered under C0292 and C0025. Rotor adjustment 1. Inhibit controller (e.g. with terminal X5/28 = LOW) 2. Unload motor mechanically (separate motor from gearbox or machine). 9300std203 Fig.

  • Page 98: Controller Enable

    Commissioning Controller enable Controller enable The controller is enabled only after all sources of controller inhibit have been reset (series connection of all sources). – When the controller is enabled, the green LED on the controller is illuminated. The active sources of the controller inhibit are displayed under C0183 (see also the menu: Diagnostics;...

  • Page 99: Quick Stop

    Commissioning Quick stop Quick stop Using the quick stop function (QSP), you can stop the drive for a time to be set, independently of the setpoint input. In the factory setting, the quick stop function is active: If, during mains connection –...

  • Page 100: Change Of The Terminal Assignment

    Commissioning Change of the terminal assignment Change of the terminal assignment If the configuration is changed via C0005, the assignment of all inputs and outputs is overwritten with the corresponding basic assignment. If necessary, the function assignment must be adapted to the wiring.
  • Page 101 Commissioning Change of the terminal assignment Example: Menu ”Terminal I/O; DIGIN” (terminal I/O; digital inputs) Here are the most important aims for digital inputs Valid for the basic configuration C0005 = 1000. Code Controlled by Note Subcode Signal name Signal (interface) Selection list 2 C0885 R/L/Q-R...

  • Page 102: Freely Assignable Digital Outputs

    Commissioning Change of the terminal assignment 5.7.2 Freely assignable digital outputs Four freely assignable digital outputs are available (X5/A1 ...X5/A4). You can define a polarity for each input. With this you can determine the input to be HIGH active or LOW active. The most important codes can be found in the submenu: DIGOUT (digital outputs) Change assignment: 1.

  • Page 103: During Operation

    During operation Status indications During operation Status indications 6.1.1 Display on the controller Two LEDs at the front of the controller indicate the controller status. LED green LED red Cause Check Controller enabled; no fault Controller inhibit, switch-on inhibit C0183; or C0168/1 Fail C0168/1 Warning, fail-QSP...

  • Page 104: Display In Global Drive Control

    During operation Status indications 6.1.3 Display in Global Drive Control 1. Click on the ”Control” button in the ”Basic settings” dialog box. 2. Click on the ”Diagnostics” button in the ”Control” dialog box. Fig. 6-1 ”Diagnosis 93xx” dialog box Type of fault Actual speed Actual motor voltage Actual motor current...

  • Page 105: Actual Value Display Via Codes

    During operation Status indications 6.1.4 Actual value display via codes You can read different actual values using the following codes: Code Meaning C0051 Absolute actual speed [rpm] C0052 Absolute motor voltage [V] C0053 Absolute DC bus voltage [V] C0054 Absolute motor current [A] C0060 Rotor position [Inc/rev] C0061...

  • Page 106: Information On Operation

    During operation Operating notes Information on operation When operating the controller, please observe the following notes: Stop! Cyclic connection and disconnection of the controller supply voltage at L1, L2, L3 or +U may overload the internal input current limitation: – Allow at least 3 minutes between disconnection and reconnection. During mains switching (L1,L2,L3) it is not important whether further controllers are supplied via the DC bus.

  • Page 107: Controller Protection By Current Derating

    During operation Operating notes 6.2.2 Controller protection by current derating Valid for the types 9326 to 9332. For rotating-field frequencies < 5 Hz the controller automatically derates the maximum permissible output current. For operation with switching frequency = 8 kHz (C0018=1, power-optimised): –...
  • Page 108 During operation Operating notes EDSVS9332S-C EN 3.0...
  • Page 109 EDSVS9332S-D11 .31S System Manual Part D1.1 Parameter setting Configuration Function library Global Drive 9300 servo inverter...
  • Page 110 © 2006 Lenze Drive Systems GmbH, Hameln No part of these instructions must be copied or given to third parties without written approval of Lenze Drive Systems GmbH. All indications given in this documentation have been selected carefully and comply with the hardware and software described.
  • Page 111 Contents Parameter setting ........... . General information .
  • Page 112 Contents Function library ............9-39 Working with function blocks .
  • Page 113 Contents 9.2.37 Flipflop element (FLIP) ..........9-131 9.2.38 Gearbox compensation (GEARCOMP)
  • Page 114 Contents EDSVS9332S-D11 EN 3.0...

  • Page 115: Parameter Setting

    Parameter setting General information Teil D1.1 Parameter setting General information The controller can be adapted to your application by setting parameters. A detailed description of the function can be found in the function library. The function parameters are stored as numerical codes: –...

  • Page 116: Parameter Setting With The Xt Keypad

    Parameter setting Parameter setting using the keypad Parameter setting with the XT keypad 7.2.1 Keypad commissioning  SHPRG Menu 0050 Code Para 50.00_Hz M C T R L - N O U T EMZ9371BC ‚ SHPRG Menu E82ZBBXC 0050 Code Para G L O B A L D R I V E I n i t...

  • Page 117: Description Of The Display Element

    Parameter setting Parameter setting using the keypad 7.2.2 Description of the display element SHPRG Menu 0050 Code Para 50.00_Hz M C T R L - N O U T 29371BC002   Status display basic device Display Meaning Explanation  Ready for operation Pulse inhibit active Power outputs inhibited...

  • Page 118: Description Of The Function Keys

    Parameter setting Parameter setting using the keypad   Parameter value Parameter value with unit   Cursor In the parameter level the number above the cursor can be directly changed   Function keys For description see the following table 7.2.3 Description of the function keys ...

  • Page 119: Changing And Saving Parameters

    Parameter setting Parameter setting using the keypad 7.2.4 Changing and saving parameters All parameters for controller setting or monitoring are saved in codes. The codes are numbered and labelled in the documentation with a ”C”. Some codes store the parameters in numbered “subcodes”, so that a clear parameter setting is ensured (e.

  • Page 120: Parameter Set Loading

    Parameter setting Parameter setting using the keypad 7.2.5 Parameter set loading You can use the keypad to load a saved parameter set into the RAM when the controller is inhibited. After controller enable the controller uses the new parameters.  Danger! After loading a new parameter set the controller will be initialised again and behaves as if the mains was switched on:...

  • Page 121: Parameter Set Transfer

    Parameter setting Parameter setting using the keypad 7.2.6 Parameter set transfer Parameter settings can be easily copied from one basic device to another by using the keypad. For this purpose use the menu ”Load/Store”:  Danger! During the parameter transfer from the keypad to the basic device the control terminals can adopt undefined states! Therefore the plugs X5 and X6 must be disconnected from the basic device before the transfer takes place.
  • Page 122 Parameter setting Parameter setting using the keypad Copying parameter set from the keypad into the basic device Step Key sequence Action Connect the keypad to the basic device 2 Inhibit controller: Terminal X5/28 = LOW The drive coasts Pull the plugs X5 and X6 All control terminals have the defined state ”LOW”.

  • Page 123: Activation Of Password Protection

    Parameter setting Parameter setting using the keypad 7.2.7 Activation of password protection  Note! If the password protection is activated (C0094 = 1 ... 9999) only the user menu can be freely accessed. Enter a password before you go to other menus. Therefore, the password protection is inactive until you enter a new password.

  • Page 124: Diagnostics

    Parameter setting Parameter setting using the keypad 7.2.8 Diagnostics In the ”Diagnostic” menu you will find in 2 submenus all codes for Drive monitoring Fault diagnostics The operating level displays additional status messages. If several messages are active, the message with the highest priority is displayed: Priority Display Meaning...

  • Page 125: Menu Structure

    Parameter setting Parameter setting using the keypad 7.2.9 Menu structure For easy operation, the codes are clearly arranged in function-related menus: Main menu Submenus Description Description Display Display USER menu Defined codes in C0517 Code list All available codes All available codes in ascending order (C0001 ... C7999) PS 1 Codes in parameter set 1 (C0001 ...

  • Page 126: Technical Data

    Parameter setting Parameter setting using the keypad Main menu Submenus Description Description Display Display System bus System bus (CAN) configuration Management CAN communication parameters CAN-IN1 CAN object 1 CAN object 1 CAN-OUT1 CAN-IN2 CAN object 2 CAN object 2 CAN-OUT2 CAN-IN3 CAN object 3 CAN object 3...

  • Page 127: Configuration

    Configuration with Global Drive Control With Global Drive Control (GDC), Lenze offers an easy-to-understand, clearly-laid-out and convenient tool for the configuration of your specific drive task.

  • Page 128: Basic Configurations

    Configuration Basic configurations Basic configurations Stop! Pre-defined basic configuration can be loaded via code C0005. When the configuration is changed via C0005, the assignment of all inputs and outputs is overwritten with the corresponding basic assignment. If necessary, adapt the function assignment to the wiring. For adapting the function assignment to a certain wiring or for extending the signal processing, see ”Working with function blocks”.
  • Page 129 Configuration Basic configurations Second digit Defines the additional function which expands the basic function. Configuration C0005 Additional function x0xx No additional function x1xx Brake control via digital output X5/A2 x9xx In case of quick stop the complete connection of drives is phase-controlled to zero speed Third digit Defines whether the voltage of the analog and digital control inputs is to be supplied internally or externally.

  • Page 130: Speed Control C0005 = 1Xxx (1000)

    Configuration Basic configurations 8.2.1 Speed control C0005 = 1XXX (1000) 8.2.1 Speed control C0005 = 1XXX (1000) For standard applications, you can immediately commission the drive with the default settings. To adapt it to special requirements, please observe the notes in the following sections. 8.2.1.1 Setpoint input Main setpoint...
  • Page 131 Configuration Basic configurations 8.2.1 Speed control C0005 = 1XXX (1000) Invert main setpoint The main setpoint can be inverted via terminals E1 and E2 (i.e. the sign of the input value is changed. Mandatory: Main setpoint Drive performs QSP (quick stop) Main setpoint not inverted Main setpoint inverted Drive maintains its previous state...
  • Page 132 Configuration Basic configurations 8.2.1 Speed control C0005 = 1XXX (1000) Input of the direction of rotation The direction of rotation results from the sign of the speed setpoint at the input MCTRL-N-SET of the function block MCTRL. The sign of this speed setpoint results from the sign of main and additional setpoint, the level position at terminals E1 and E2, the selected logic operation of main and additional setpoint via the arithmetic block in the...
  • Page 133 Configuration Basic configurations 8.2.1 Speed control C0005 = 1XXX (1000) Limitation of the speed setpoint The speed setpoint is always limited to 100% n (C0011)in the MCTRL function block. This means that the maximum speed in C0011 is always defined as the highest-possible speed. Example: A speed of 4500 rpm is to be used in this configuration.
  • Page 134 Configuration Basic configurations 8.2.1 Speed control C0005 = 1XXX (1000) Stop the controller via trip (TRIP-SET) The controller can be stopped via the monitoring function when the LOW signal is applied at terminal X5/E4. This input is mainly used to evalulate external binary encoders. The reaction on this input signal can be programmed.
  • Page 135 Configuration Basic configurations 8.2.2 Torque control with speed limitation 4000 8.2.2 Torque control with speed limitation 4000 The drive is set to torque control with the configuration C0005 = 4XXX ”Torque control with speed limitation”. The torque can be provided in both directions. The speed in the different operating cases is monitored using the n-controllers via a speed limitation.
  • Page 136 Configuration Basic configurations 8.2.2 Torque control with speed limitation 4000 Speed setpoint (speed limits) The speed limitation is carried out via the n-controllers in the MCTRL function block. The first speed controller (main speed controller)is the upper speed limit and the second speed controller is the lower speed limit.

  • Page 137: Master Frequency Coupling

    Configuration Basic configurations 8.2.3 Master frequency coupling 8.2.3 Master frequency coupling 8.2.3.1 General system description The master frequency coupling described here provides a digital setpoint transmission and evaluation path between a setpoint source and one or several controllers. Here, the transmission path can either be used as bus or cascade (see later explanation) for: phase-synchronous running speed-synchronous running...
  • Page 138 Configuration Basic configurations 8.2.3 Master frequency coupling 8.2.3.2 Master configuration Purpose The master configuration serves to activate the phase control, which is upstream to the speed controller and configure the drive as master drive for the master frequency coupling for generating the master frequency for the slave drives.
  • Page 139 Configuration Basic configurations 8.2.3 Master frequency coupling Master integrator (setpoint generation) The setpoint path is designed according to the configurations 1XXX and 4XXX, but without inverting the main setpoint via the terminals X5/E1,E2. This means: Main setpoint is generated by analogy via terminal X6/1, X6/2 Additional setpoint is generated by analogy via terminal X6/3, X6/4 (when used, the additional setpoint must be enabled via C0190) In this configuration, the setpoint selection refers to the frequency at the master frequency output...
  • Page 140 Configuration Basic configurations 8.2.3 Master frequency coupling Setpoint conditioning All settings that follow only refer to this drive, not to the entire drive system. The setpoint is controlled via the function block DFSET. With this, essential adaptations to the drive tasks can be done.
  • Page 141 Configuration Basic configurations 8.2.3 Master frequency coupling Phase offset Via C0252 a fixed phase offset can be added to the setpoint of the drive. This can be set in the range ±245760000 inc. Reference: see phase trimming Phase adjustment In some applications it is necessary that the phase leads or lags with increasing speed. For this, an adjustment of ±1/2 revolution can be entered under C0253.
  • Page 142 Configuration Basic configurations 8.2.3 Master frequency coupling 8.2.3.3 Slave for master frequency bus Purpose The configuration C0005 = 6XXX for the setpoint bus serves to activate the phase control, which is upstream to the speed controller change the setpoint signal path to master frequency coupling for phase or speed-synchronous operation Master drive with Master integrator and...
  • Page 143 Configuration Basic configurations 8.2.3 Master frequency coupling Features The features describe the basic properties of this configuration. Some of them, however, can only be used by reprogramming. Hardware connection of the master frequency input with the master frequency output (so that any number of drives can be connected in series) Setpoint evaluation with a factor (numerator/denominator) for the corresponding slave (gearbox adaptation).
  • Page 144 Configuration Basic configurations 8.2.3 Master frequency coupling Cascading factor (C0473/1 and C0533) This function is valid only if the configuration is not changed. The following constants for the master frequency input (X9) can be set under C0425: 16384 inc/rev. 8192 inc/rev. 4096 inc/rev.
  • Page 145 Configuration Basic configurations 8.2.3 Master frequency coupling 8.2.3.4 Slave for master frequency cascade Purpose The configuration C0005 = 7XXX for the setpoint cascade serves to activate the phase control, which is upstream to the speed controller change the setpoint signal path to master frequency coupling for speed ratio synchronism Master drive with Master integrator and Slave2...
  • Page 146 Configuration Basic configurations 8.2.3 Master frequency coupling Features The features describe the basic properties of this configuration. Some of them, however, can only be used by reprogramming. Resolver feedback is possible only Evaluation of the setpoint (cascading factor) is possible with a factor (numerator/denominator) for the master frequency output (and thus for all following drives) Other evaluation of the setpoint is possible with a factor (numerator/denominator) for the corresponding slave (gearbox adaptation).
  • Page 147 Configuration Basic configurations 8.2.3 Master frequency coupling Cascading factor (C0473/1 and C0533) This function is valid only if the configuration is not changed. The following constants for the master frequency input (X9) can be set under C0425: 16384 inc/rev. 8192 inc/rev. 4096 inc/rev.
  • Page 148 Configuration Basic configurations 8.2.3 Master frequency coupling Exception: If controller inhibit is released due to short-term mains undervoltage (< 500 ms), the phase difference is not reset. After mains recovery, the drive can follow again its set phase. A phase difference which emerged before is balanced.

  • Page 149: Speed Synchronism

    Configuration Basic configurations 8.2.4 Speed synchronism 8.2.4 Speed synchronism 8.2.4.1 How to select the correct configuration slave The following configurations can be selected for the speed synchronism with the master configuration C0005 = 5XXX: Slave for setpoint bus C0005 = 6XXX; for only two drives or fixed speed relationships which must be set only once (commissioning) Slave for setpoint cascade C0005 = 7XXX;...

  • Page 150: Phase Synchronism

    Configuration Basic configurations 8.2.5 Phase synchronism 8.2.5 Phase synchronism Purpose Drive concept for positive movements (e.g. packing of bottles on conveyor belts) Electrical shaft (e.g. vertical shaft, printing machines with embossing or printing rolls depending on the format). Conditions Configuration C0005 = 6XXX or 7XXX. In the configurations C0005 = 5XXX the specifications only apply to the slave 0.
  • Page 151 Configuration Basic configurations 8.2.5 Phase synchronism 8.2.5.2 Phase trimming The phase trimming can be changed via C0473/3. It is displayed via C0536/3. Phase trimming can also be carried out via another analog signal source: Analog output of a function block Motor potentiometer Analog terminal Keyboard...
  • Page 152 Configuration Basic configurations 8.2.5 Phase synchronism Target situation Master Slave Δφ=0 Δφ = phase offset n = Speed Fig. 8-4 Target situation when processing the zero pulse (Δφ=0) Conditions for reaching the target situation: The function must be activated via code C0534 (function block DFSET) The input DFSET-0-PULSE must be triggered with a HIGH signal when the zero pulse is evaluated once (function block DFSET) The phase control must be activated (function block MCTRL)
  • Page 153 Configuration Basic configurations 8.2.5 Phase synchronism Use of TOUCH-PROBE Besides the zero pulses of the inputs X9 and the corresponding feedback system, the zero pulse evaluation can also be derived from the digital inputs X5/E4 (actual value) and X5/E5 (setpoint). The function is switched from zero pulse evaluation of the encoder (or resolver) to the evaluation of the inputs X5/E4 and X5/E5 by C0532 = 2.
  • Page 154 Configuration Basic configurations 8.2.5 Phase synchronism 8.2.5.5 Referencing The homing function is available with the configurations 5XXX, 6XXX and 7XXX.. The drive shaft can be positioned via the homing function. For this purpose, the drive is disconnected from the setpoint path and follows the profile generator.
  • Page 155 Configuration Basic configurations 8.2.5 Phase synchronism 8.2.5.6 Homing modes Mode 0 Homing with zero pulse/zero position. Travel in clockwise rotation to the home position. The home position lies at the next zero pulse/zero position after the negative edge of the reference switch REF-MARK plus the home position offset. C0934 Index pulse Reference...
  • Page 156 Configuration Basic configurations 8.2.5 Phase synchronism Mode 6 Referencing with touch probe. Travel in clockwise rotation to the home position. The home position lies at the touch probe signal after the negative edge of the reference switch REF-MARK plus the home position offset (C0934). C0934 Touch probe Reference...
  • Page 157 Configuration Basic configurations 8.2.5 Phase synchronism 8.2.5.7 Profile generator The speed travel profile for homing is generated via a profile generator. During the homing process the target can be changed. The profile generator generates a speed travel profile with linear ramps. The following parameters must be entered: Code Meaning...
  • Page 158 Configuration Basic configurations 8.2.5 Phase synchronism Home position offset = 0 (case 2) The zero pulse has not yet occurred during the homing process (e.g. in case of incremental encoders, the position is only determined after one revolution): Home position offset=0 C0935 Reference switch...
  • Page 159 Configuration Basic configurations 8.2.5 Phase synchronism Home position offset = 0 (case 3) The zero pulse has already occurred once during the homing process. Home position offset=0 Index pulse Reference Zero pulse = home position switch Fig. 8-12 Approaching the home position (case 3) If the zero pulse has already occurred once or the absolute value encoder (e.g.

  • Page 160: Operating Modes

    Configuration Operating modes 8.3.1 Parameter setting Operating modes By selecting the operating mode, the interface you want to use for parameter setting or control of the controller can be determined. C0005 contains predefined configurations which allow a very easy change of the operating mode. 8.3.1 Parameter setting Parameters can be set with one of the following modules:...

  • Page 161: Change Of The Terminal Assignment

    Configuration Change of the terminal assignment 8.4.1 Freely assignable digital inputs Change of the terminal assignment (see also chapter 9.1 ”Working with function blocks”) If the configuration is changed via C0005, the assignment of all inputs and outputs is overwritten with the corresponding basic assignment.
  • Page 162 Configuration Change of the terminal assignment 8.4.1 Freely assignable digital inputs Example: Menu ”Terminal I/O; DIGIN” (terminal I/O; digital inputs) Here are the most important aims for digital inputs Valid for the basic configuration C0005 = 1000. Code controlled by Note Subcode Signal name...

  • Page 163: Freely Assignable Digital Outputs

    Configuration Change of the terminal assignment 8.4.2 Freely assignable digital outputs 8.4.2 Freely assignable digital outputs Four freely assignable digital outputs are available (X5/A1 … X5/A4). You can define a polarity for each input which serves to determine the input to be HIGH active or LOW active. The most important codes can be found in the submenu: DIGOUT (digital outputs).

  • Page 164: Freely Assignable Monitor Outputs

    Configuration Change of the terminal assignment 8.4.4 Freely assignable monitor outputs 8.4.4 Freely assignable monitor outputs Use the monitor outputs X6/62 and X6/63 to output internal signals as voltage signals. Under C0108 and C0109 the outputs can be adapted to e.g. a measuring device or a slave drive. The most important codes can be found in the submenu: AOUT1 X6.62 or AIN2 X6.63 (analog output 1 (X6.62) or analog output 1 (X6.63)) Change assignment:...

  • Page 165: Function Library

    Function library Working with function blocks Function library Working with function blocks The signal flow of the controller can be configured by connecting function blocks. The controller can thus be easily adapted to diverse applications. 9.1.1 Signal types Each function block is provided with a certain number of inputs and outputs which can be interlinked. Corresponding to its respective function only particular signal types occur at the inputs and outputs: Quasi analog signals –...

  • Page 166: Elements Of A Function Block

    Function library Working with function blocks 9.1.2 Elements of a function block Parameterisation code Input name FB name FCNT1 C1100 FCNT1-CLKUP FCNT1-OUT C1102/1 C1104/1 FCNT1-CLKDWN Output symbol C1102/2 C1104/2 CTRL Input symbol FCNT1-EQUAL FCNT1-LD-VAL C1101/1 C1103/1 FCNT1-LOAD C1102/3 C1104/3 FCNT1-CMP-VAL C1101/2 C1103/2 Configuration code...
  • Page 167 Function library Working with function blocks Configuration code Configures the input with a signal source (e. g. terminal signal, control code, output of an FB, ...). Inputs with identical codes are distinguished by the attached subcode (Cxxxx/1). These codes are configured via the subcode.

  • Page 168: Connection Of Function Blocks

    Function library Working with function blocks 9.1.3 Connection of function blocks General rules Assign a signal source to an input. One input can have only one signal source. Inputs of different function blocks can have the same signal source. Only the same types of signals can be connected. Thus, the analog output signal of one function block can only be connected to the analog input of the other function block.
  • Page 169 Function library Working with function blocks Basic procedure 1. Select the configuration code of the function block input which is to be changed. 2. Determine the source of the input signal for the selected input (e.g. from the output of another function block). 3.
  • Page 170 Function library Working with function blocks Establish connections 1. Determine the signal source for ARIT2-IN1: – Change to the code level using the arrow keys – Select C0601/1 using  or . – Change to the parameter level using PRG. –...
  • Page 171 Function library Working with function blocks Remove connections Since a source can have several targets, there may be further signal connections, which may not be wanted. Example: – In the default setting of the basic configuration C0005 = 1000 (speed control), ASW1-IN1 and AIN2-OUT are connected.

  • Page 172: Entries Into The Processing Table

    Function library Working with function blocks 9.1.4 Entries into the processing table The 93XX controller provides a certain time for calculating the processing time of FBs. Since the type and number of FBs to be used depends on the application and can vary strongly, not all available FBs are permanently calculated.
  • Page 173 Function library Working with function blocks 5. The entries in C0465 are: – Position 10: AND1 10500 – Position 11: OR1 10550 – Position 12: AND2 10505 This example was started with position 10, because these positions are not assigned in the default setting.

  • Page 174: Function Blocks

    Function library Function blocks 9.2.1 Table of the function blocks Function blocks 9.2.1 Table of the function blocks Function block Function block Description Description CPU time CPU time used in basic configuration C0005 [μs] 1000 4000 5000 6000 7000 ABS1 Absolute value generator •...
  • Page 175 Function library Function blocks 9.2.1 Table of the function blocks Function block Function block Description Description CPU time CPU time used in basic configuration C0005 [μs] [μs] 1000 4000 5000 6000 7000 DIGIN Input terminals X5/E1...X5/E5 – • • • •...

  • Page 176: Table Of The Free Control Codes

    Function library Function blocks 9.2.2 Table of the free control codes 9.2.2 Table of the free control codes Function block Function block Description Description CPU time CPU time used in basic configuration C0005 [μs] 1000 4000 5000 6000 7000 FCODE 17 Free control codes –...

  • Page 177: Absolute Value Generator (Abs)

    This FB is used to convert bipolar signals into unipolar signals. ABS1 Fig. 9-6 Absolute value generator (ABS1) Signal Source Note Name Type DIS format List Lenze ABS1-IN1 C0662 dec [%] C0661 1000 ABS1-OUT Function The absolute value of the input signal is generated. 9-51 EDSVS9332S-D11 EN 3.0...

  • Page 178: Addition Block (Add)

    Purpose Adds or subtracts ”analog” signal depending on the input used. 9300POSADD1 Fig. 9-7 Addition block (ADD1) Signal Source Note Name Type DIS format List Lenze ADD1-IN1 C0611/1 dec [%] C0610/1 1000 Addition input ADD1-IN2 C0611/2 dec [%] C0610/2 1000...

  • Page 179: Automation Interface (Aif-In)

    Function library Function blocks 9.2.5 Automation interface (AIF-IN) 9.2.5 Automation interface (AIF-IN) Purpose Interface for input signals of the plug-on fieldbus module (e.g. INTERBUS, PROFIBUS) for setpoints and actual values as binary, analog, or phase information. Please observe the corresponding Operating Instructions for the plug-on fieldbus module.
  • Page 180 Function library Function blocks 9.2.5 Automation interface (AIF-IN) Signal Source Note Name Type DIS format List Lenze AIF-CTRL.B0 C0136/3 AIF-CTRL.B1 C0136/3 AIF-CTRL.B2 C0136/3 AIF-CTRL.B4 C0136/3 AIF-CTRL.B5 C0136/3 AIF-CTRL.B6 C0136/3 AIF-CTRL.B7 C0136/3 AIF-CTRL.B12 C0136/3 AIF-CTRL.B13 C0136/3 AIF-CTRL.B14 C0136/3 AIF-CTRL.B15 C0136/3 AIF-IN.W1...
  • Page 181 Function library Function blocks 9.2.5 Automation interface (AIF-IN) Function The input signals of the 8-byte user data of the AIF object are converted into corresponding signal types. The signals can be used via further function blocks. Byte 1 and 2 Byte 1 and 2 form the control word for the controller.

  • Page 182: Automation Interface (Aif-Out)

    Please observe the corresponding Operating Instructions for the plug-on fieldbus module. AIF-OUT Fig. 9-9 Automation interface (AIF-OUT) Signal Source Note Name Type DIS format List Lenze AIF-OUT.W1 C0858/1 dec [%] C0850/1 1000 +100 % = +16384 AIF-OUT.W2 C0858/2 dec [%] C0850/2 1000 +100 % = +16384 AIF-OUT.W3...
  • Page 183 Function library Function blocks 9.2.6 Automation interface (AIF-OUT) Function The input signals of this function block are copied into the 8-byte user data of the AIF object and assigned to the fieldbus module. The meaning of the user data can be determined very easily with C0852 and C0853 and the corresponding configuration code (CFG).

  • Page 184: Analog Input Via Terminal 1,2/3,4 (Ain)

    C0404/1 AIN1-GAIN C0403 C0404/2 Fig. 9-10 Analog input via terminal 1,2 (AIN1) Signal Source Note Name Type DIS format List Lenze AIN1-OFFSET C0404/1 dec [%] C0402 19502 AIN1-GAIN C0404/2 dec [%] C0403 19504 AIN1-OUT C0400 Special feature of the input terminals 1,2 A dead travel element can be integrated into the output signal at AIN1 via code C0034.

  • Page 185: Analog Input Via Terminal 1,2/3,4 (Ain)

    Function library Function blocks 9.2.7 Analog input via terminal 1,2/3,4 (AIN) Function The analog input value is added to the value at input AINx-OFFSET. The result of the subtraction is limited to ±200 % . The limited value is multiplied by the value which is applied to input AINx-GAIN. Then the signal is limited to ±200% .

  • Page 186: And Operation (And)

    & AND1-IN2 AND1-OUT C0820/2 C0821/2 AND1-IN3 C0820/3 C0821/3 Fig. 9-13 AND function (AND1) Signal Source Note Name Type DIS format List Lenze AND1-IN1 C0821/1 C0820/1 1000 AND1-IN2 C0821/2 C0820/2 1000 AND1-IN3 C0821/3 C0820/3 1000 AND1-OUT AND2 AN 2-IN1 C0822/1 C0823/1 &...
  • Page 187 C0825/1 & AND3-IN2 AND3-OUT C0824/2 C0825/2 AND3-IN3 C0824/3 C0825/3 Fig. 9-15 AND function (AND3) Signal Source Note Name Type DIS format List Lenze AND3-IN1 C0825/1 C0824/1 1000 AND3-IN2 C0825/2 C0824/2 1000 AND3-IN3 C0825/3 C0824/3 1000 AND3-OUT AND4 AND4-IN1 C0826/1 C0827/1 &...
  • Page 188 Function library Function blocks 9.2.8 AND operation (AND) & Fig. 9-18 AND function (AND6) Signal Source Note Name Type DIS format List Lenze AND6-IN1 C1176/1 C1175/1 1000 AND6-IN2 C1176/2 C1175/2 1000 AND6-IN3 C1176/3 C1175/3 1000 AND6-OUT & Fig. 9-19 AND function (AND7)
  • Page 189 Function library Function blocks 9.2.8 AND operation (AND) Function ANDx-IN1 ANDx-IN2 ANDx-IN3 ANDx-OUT The function corresponds to a series connection of normally-open contacts in a contactor control. ANDx- -IN1 ANDx- -IN2 ANDx- -IN3 ANDx- -OUT Fig. 9-20 AND function as a series connection of normally-open contacts Tip! If only two inputs are required, use the inputs ANDx-IN1 and ANDx-IN2.

  • Page 190: Inverter (Aneg)

    This FB inverts the sign of an analog signal. Two inverters are available: ANEG1 ( 1) Fig. 9-21 Inverter (ANEG1) Signal Source Note Name Type DIS format List Lenze ANEG1-IN C0701 dec [%] C0700 19523 ANEG1-OUT ANEG2 ( 1) Fig. 9-22 Inverter (ANEG2) Signal Source...

  • Page 191: Analog Output Via Terminal 62/63 (Aout)

    Internal analog signals can be output as voltage signals and be used e.g. as display values or setpoints for slaves. AOUT1 Fig. 9-23 Analog output via terminal X6/62 (AOUT1) Signal Source Note Name Type DIS format List Lenze AOUT1-IN C0434/1 dec [%] C0431 5001 AOUT1-GAIN C0434/3 dec [%] C0433 19510 AOUT1-OFFSET...
  • Page 192 Function library Function blocks 9.2.10 Analog output via terminal 62/63 (AOUT) Example for an output value AOUT1-IN = 50% , AOUT1-GAIN = 100% , AOUT1-OFFSET = 10% Output terminal 62 = ((50% * 100% = 50% ) + 10% = 60% ) = 6 V AOUT- -GAIN AOUT- -OFFSET AOUT- -IN...

  • Page 193: Arithmetic Block (Arit)

    Arithmetic block (ARIT) Purpose Arithmetic operation of two ”analog” signals. 9300posARIT1 Fig. 9-26 Arithmetic block (ARIT1) Signal Source Note Name Type DIS format List Lenze ARIT1-IN1 C0340/1 dec [%] C0339/1 1000 ARIT1-IN2 C0340/2 dec [%] C0339/2 1000 ARIT1-OUT Limited to ±199.99 % 9300posARIT2 Fig.

  • Page 194: Arithmetic Block (Aritph)

    Function library Function blocks 9.2.12 Arithmetic block (ARITPH) 9.2.12 Arithmetic block (ARITPH) Purpose The FB ARITPH calculates a phase output signal from two phase input signals. ARITPH1 ARITPH1 Fig. 9-28 Function block ARITPH1 Signal Source Note Name Type DIS format List ARITPH1-IN1 C1012/1...

  • Page 195: Changeover Switch For Analog Signals (Asw)

    Therefore, it is possible to change e.g. during winding between an initial diameter and a calculated diameter. ASW1 Fig. 9-29 Changeover switch for analog signals (ASW1) Signal Source Note Name Type DIS format List Lenze ASW1-IN1 C0812/1 dec [%] C0810/1 ASW1-IN2 C0812/2 dec [%] C0810/2 1000 ASW1-SET C0813...

  • Page 196: Changeover Switch For Analog Signals (Asw)

    Function blocks 9.2.13 Changeover switch for analog signals (ASW) Fig. 9-32 Changeover switch for analog signals (ASW4) Signal Source Note Name Type DIS format List Lenze ASW4-IN2 C1167/1 dec [%] C1165/1 1000 ASW4-IN1 C1167/2 dec [%] C1165/2 1000 ASW4-SET C1168...

  • Page 197: Holding Brake (Brk)

    Function library Function blocks 9.2.14 Holding brake (BRK) 9.2.14 Holding brake (BRK) Danger! Condition for applying the BRK function block Exclusively triggering the holding brake via the function block BRK is not permissible! The safe triggering of the holding brake additionally requires a second switch-off mode. Without the second switch-off mode there is a risk of severe personal injury and danger to material assets! Applications with active loads With an increase of the DC-bus voltage (e.g.
  • Page 198 C0452 C0458/1 Fig. 9-33 Holding brake (BRK) Signal Source Note Name Type DIS format List Lenze BRK-SET C0459 C0451 1000 BRK-NX C0458/1 dec [%] C0450 1000 Speed threshold from which the drive may output the signal ”Close brake”. The signal...
  • Page 199 Function library Function blocks 9.2.14 Holding brake (BRK) 9.2.14.1 Applying the brake Purpose A HIGH-Signal at the BRK-SET input activates the function. The BRK-QSP BRK-SET output is simultaneously set to HIGH. This signal can be used to decelerate the drive to zero speed via a deceleration ramp.
  • Page 200 Function library Function blocks 9.2.14 Holding brake (BRK) 9.2.14.3 Setting controller inhibit Purpose Controller inhibit can be set e.g. in case of a fault (LU, OU, …). 9-74 EDSVS9332S-D11 EN 3.0...
  • Page 201 Function library Function blocks 9.2.14 Holding brake (BRK) Function When the controller is inhibited (CINH) the BRK-OUT signal is immediately set to HIGH. The drive is then braked via the mechanical brake. If the fault is eliminated quickly, i.e. the controller inhibit (CINH) is reset before the actual falls below the threshold value BRK-Nx, the BRK-OUT signal is set immediately to LOW.

  • Page 202: System Bus (Can-In)

    Function library Function blocks 9.2.15 System bus (CAN-IN) 9.2.15 System bus (CAN-IN) A detailed description of the system bus (CAN) can be found in the ”Communication Manual CAN”. 9-76 EDSVS9332S-D11 EN 3.0...

  • Page 203: System Bus (Can-Out)

    Function library Function blocks 9.2.16 System bus (CAN-OUT) 9.2.16 System bus (CAN-OUT) A detailed description of the system bus (CAN) can be found in the ”Communication Manual CAN”. 9-77 EDSVS9332S-D11 EN 3.0...

  • Page 204: Comparator (Cmp)

    C0682 CMP1-IN1 CMP1-OUT C0683/1 C0684/1 CMP1-IN2 C0683/2 C0684/2 Fig. 9-36 Comparator (CMP1) Signal Source Note Name Type DIS format List Lenze CMP1-IN1 C0684/1 dec [%] C0683/1 5001 CMP1-IN2 C0684/2 dec [%] C0683/2 19500 CMP1-OUT CMP2 C0685 C0686 C0687 CMP2-IN1 CMP2-OUT...
  • Page 205 Function library Function blocks 9.2.17 Comparator (CMP) Function The description is an example for CMP1 and also applies to CMP2 and CMP3. The function of these FBs can be set via code C0680 (CMP1). The following comparison operations are available: CMP1-IN1 = CMP1-IN2 CMP1-IN1 >...
  • Page 206 Function library Function blocks 9.2.17 Comparator (CMP) 9.2.17.2 Function 2: CMP1-IN1 > CMP1-IN2 If the value at input CMP1-IN1 exceeds the value at input CMP1-IN2, the output CMP1-OUT changes from LOW to HIGH. Only if the signal at input CMP1-IN1 falls below the value of CMP1-IN2 - C0681 again, the output changes from HIGH to LOW.
  • Page 207 Function library Function blocks 9.2.17 Comparator (CMP) 9.2.17.4 Function 4: |CMP1-IN1| = |CMP1-IN2| This function is the same as function 1. Before signal processing the amount of the input signals (without sign) is generated. Example: This function is used to obtain the comparison ”n = 0”.

  • Page 208: Signal Conversion (Conv)

    Fig. 9-42 Function block CONV1 Signal Source Note Name Type DIS format List Lenze CONV1-IN C0943 dec [%] C0942 1000 CONV1-OUT Limited to ±199.99 % This function block is used to multiply or divide analog signals. The conversion is done according to the formula: CONV1–OUT = CONV1–IN ⋅...
  • Page 209 Fig. 9-44 Function block CONV3 Signal Source Note Name Type DIS format List Lenze CONV3-IN C0953 dec [rpm] C0952 1000 CONV3-OUT Limited to ±199.99 % This function block is used to convert speed signals into analog signals. The conversion is done according to the formula: 100 % ⋅...
  • Page 210 Fig. 9-47 Function block CONV6 Signal Source Note Name Type DIS format List Lenze CONV6-IN C1173 dec [%] C1172 1000 CONV6-OUT Limited to ±29999 rpm This function block is used to convert analog signals into speed signals. The conversion is done according to the formula: 15000 rpm ⋅...

  • Page 211: Phase Conversion (Convpha)

    Function library Function blocks 9.2.19 Phase conversion (CONVPHA) 9.2.19 Phase conversion (CONVPHA) Purpose Converts a phase signal into an analog signal converts a phase difference signal into a speed signal. Fig. 9-48 Phase conversion (CONVPHA1) Signal Source Note Name Type DIS format List CONVPHA1-IN...

  • Page 212: Phase Conversion (Convphph)

    Function library Function blocks 9.2.20 Phase conversion (CONVPHPH) 9.2.20 Phase conversion (CONVPHPH) Purpose Conversion of a phase signal with dynamic fracture. Fig. 9-49 Phase conversion (CONVPHPH1) Signal Source Note Name Type DIS format List CONVPHPH1-IN C1247 dec [inc] C1242 CONVPHPH1-NUM C1245/1 C1240/1 Numerator...

  • Page 213: Speed Conversion (Convpp)

    Function library Function blocks 9.2.21 Speed conversion (CONVPP) 9.2.21 Speed conversion (CONVPP) Purpose Conversion of a speed signal with dynamic fracture. Fig. 9-50 Speed conversion (CONVPP1) Signal Source Note Name Type DIS format List CONVPP1-IN C1253 dec [rpm] C1250 CONVPP1-NUM C1254/1 dec [inc] C1251/1...

  • Page 214: Characteristic Function (Curve)

    CURVE1 Fig. 9-51 Characteristic function (CURVE1) Signal Source Note Name Type DIS format List Lenze CURVE1-IN C0968 dec [%] C0967 5001 CURVE1-OUT Range of functions Under C0960, you can select the function: Characteristic with two co-ordinates Characteristic with three co-ordinates Characteristic with four co-ordinates The codes for entering the co-ordinates can be obtained from the line diagrams.
  • Page 215 Function library Function blocks 9.2.22 Characteristic function (CURVE) 9.2.22.1 Characteristic with two co-ordinates Set C0960 = 1. Fig. 9-52 Line diagram with 2 co-ordinates 9.2.22.2 Characteristic with three co-ordinates Set C0960 = 2. Fig. 9-53 Characteristic with 3 co-ordinates 9-89 EDSVS9332S-D11 EN 3.0...
  • Page 216 Function library Function blocks 9.2.22 Characteristic function (CURVE) 9.2.22.3 Characteristic with four co-ordinates Set C0960 = 3. Fig. 9-54 Line diagram characteristic with four co-ordinates 9-90 EDSVS9332S-D11 EN 3.0...

  • Page 217: Dead Band (Db)

    Fig. 9-55 Dead band element (DB1) Signal Source Note Name Type DIS format List Lenze DB1-IN C0623 dec [%] C0622 1000 DB1-OUT limited to ±199,99 % Function The dead band is parameterised under C0621. The gain is set under C0620.

  • Page 218: Control Of The Drive Controller (Dctrl)

    Function library Function blocks 9.2.24 Control of the drive controller (DCTRL) 9.2.24 Control of the drive controller (DCTRL) Purpose Controls the controllers to take over specified states (e.g. trip, trip reset, quick stop or controller inhibit). DCTRL C0135 ³1 CAN-CTRL.B3 AIF-CTRL.B3 DCTRL-QSP C135.B3...
  • Page 219 Function library Function blocks 9.2.24 Control of the drive controller (DCTRL) Signal Source Note Name Type DIS format List Lenze DCTRL-CINH1 C0878/1 C0870/1 1000 HIGH = inhibit controller DCTRL-CINH2 C0878/2 C0870/2 1000 HIGH = inhibit controller DCTRL-TRIP-SET C0878/3 C0871 HIGH = fault indication EEr...
  • Page 220 Function library Function blocks 9.2.24 Control of the drive controller (DCTRL) 9.2.24.2 Operation inhibit (DISABLE) In this state it is not possible to start the drive by the command ”Controller enable”. The power output stages will be inhibited. All controllers will be reset. The function can be controlled by three inputs –...
  • Page 221 Function library Function blocks 9.2.24 Control of the drive controller (DCTRL) 9.2.24.5 TRIP-RESET Resets a pending trip if the fault has been remedied. If the cause of malfunction is still active, no reaction takes place. The function can be controlled by four inputs –...
  • Page 222 Function library Function blocks 9.2.24 Control of the drive controller (DCTRL) 9.2.24.6 Parameter set changeover (PAR) The controller loads and operates with the parameter set selected. The parameter set to be loaded is selected via the inputs DCTRL-PAR*1 and DCTRL-PAR*2. The inputs are binary coded (1 from 4).

  • Page 223: Master Frequency Input (Dfin)

    Function library Function blocks 9.2.25 Master frequency input (DFIN) 9.2.25 Master frequency input (DFIN) Purpose Converting and scaling a power pulse current at the digital frequency input X9 into a speed and phase setpoint. The digital frequency is transferred in a high-precision mode (with offset and gain errors). C0427 DFIN DFIN-OUT...
  • Page 224 Function library Function blocks 9.2.25 Master frequency input (DFIN) C0427 = 1 Fig. 9-60 Control of direction of rotation via track B CW rotation Track A transmits the speed Track B = LOW (positive value at DFIN-OUT) CCW rotation Track A transmits the speed Track B = HIGH (negative value at DFIN-OUT) C0427 = 2 Fig.
  • Page 225 Function library Function blocks 9.2.25 Master frequency input (DFIN) Signal adaptation Finer resolutions than the power-of-two format can be realised by connecting an FB (e.g. CONV3 or CONV4). Example: The FB CONV3 converts the speed signal into a quasi-analog signal. The conversion is done according to the following formula: CONV3-OUT [% ] = f [Hz] ⋅...

  • Page 226: Digital Frequency Output (Dfout)

    Function library Function blocks 9.2.26 Digital frequency output (DFOUT) 9.2.26 Digital frequency output (DFOUT) Purpose Converts internal speed signals into frequency signals and outputs them to subsequent drives. The transmission is highly precise (without offset and gain errors). C0030 DFOUT C0540 DFOUT-OUT DFOUT-DF-IN...
  • Page 227 Function library Function blocks 9.2.26 Digital frequency output (DFOUT) 9.2.26.1 Output signals to X10 Fig. 9-64 Signal sequence for CW rotation (definition) The output signal corresponds to the simulation of an incremental encoder: – Track A, B and, if necessary, zero track as well as the corresponding inverted tracks are output with tracks shifted by 90 degrees.
  • Page 228 Function library Function blocks 9.2.26 Digital frequency output (DFOUT) 9.2.26.2 Output of an analog signal For this purpose, set code C0540 = 0. The value applied at input DFOUT-AN-IN is converted into a frequency. Transfer function Increments from C0030 ⋅ C0011 f [Hz] = DFOUT −...
  • Page 229 Function library Function blocks 9.2.26 Digital frequency output (DFOUT) 9.2.26.4 Encoder simulation of the resolver Set C0540 = 2 or C0540 = 3 (depending on the desired generation of the zero track) The function is used when a resolver is connected to X7. The encoder constant for output X10 is set in C0030.

  • Page 230: Digital Frequency Ramp Function Generator (Dfrfg)

    Function library Function blocks 9.2.27 Digital frequency ramp function generator (DFRFG) 9.2.27 Digital frequency ramp function generator (DFRFG) Purpose The drive (motor shaft) is synchronised to a digital frequency (phase selection). The drive then performs a phase-synchronous operation with the digital frequency. FB_dfrfg1 Fig.
  • Page 231 Function library Function blocks 9.2.27 Digital frequency ramp function generator (DFRFG) 9.2.27.1 Profile generator DFRFG-OUT C0751 C0751 C0755 DFRFG-IN C0752 DFRFG-SYNC Fig. 9-66 Synchronisation on DFRFG The profile generator generates ramps which lead the setpoint phase to its target position. Set acceleration and deceleration via C0751.
  • Page 232 Function library Function blocks 9.2.27 Digital frequency ramp function generator (DFRFG) 9.2.27.2 Quick stop Removes the drive from the network and brakes it to standstill. Activate with DFRFG-QSP = HIGH. Set deceleration time via C0753. Store the setpoint phase detected at DFRFG-IN. Approach the setpoint phase via the profile generator after resetting the quick stop request.
  • Page 233 Function library Function blocks 9.2.27 Digital frequency ramp function generator (DFRFG) 9.2.27.4 RESET DFRFG-RESET = HIGH: Resets setpoint phases which are internally added. Activates the profile generator. HIGH-LOW edge at DFRFG-RESET: Detecting the setpoint phase. 9.2.27.5 Detect phase difference Monitoring the phase difference between input DFRFG-IN and output DFRFG-OUT. Set limit value of monitoring via C0754.
  • Page 234 Function library Function blocks 9.2.27 Digital frequency ramp function generator (DFRFG) 9.2.27.6 Start via touch probe initiator (terminal X5/E5) Stop! In the default setting the terminal X5/E5 is assigned to another function. Function Set C0757 = 1. The function is activated by simultaneously setting the inputs: –...
  • Page 235 Function library Function blocks 9.2.27 Digital frequency ramp function generator (DFRFG) 9.2.27.7 Correction of the touch probe initiator (terminal X5/E5) Delay times during the activation of the initiator cause a speed-dependent phase offset (e.g. during positioning, synchronising). Set correction value for the phase offset under C0429. Formula for correction value: Correction value C0429 = 16384 ×...

  • Page 236: Digital Frequency Processing (Dfset)

    Function library Function blocks 9.2.28 Digital frequency processing (DFSET) 9.2.28 Digital frequency processing (DFSET) Purpose Conditions the digital frequency for the controller. Input of the stretching factor, gearbox factor, and speed or phase trimming. D F S E T C 0 4 2 9 C 0 5 3 4 D F S E T - 0 - P U L S E C 0 5 4 6...
  • Page 237 Function library Function blocks 9.2.28 Digital frequency processing (DFSET) Function Setpoint conditioning with stretch and gearbox factor Processing of correction values Synchronising to zero track or touch probe (for resolver feedback touch probe only) Suppressing fault signals when synchronising via touch probe 9.2.28.1 Setpoint conditioning with stretching and gearbox factor Stretching factor...
  • Page 238 Function library Function blocks 9.2.28 Digital frequency processing (DFSET) 9.2.28.2 Processing of correction values Speed trimming This is used to add correction values, e.g. by a superimposed control loop. This enables the drive to accelerate or decelerate. Adds an analog value at DFSET-N-TRIM to the setpoint speed. Adds a speed value at DFSET-N-TRIM2 to the setpoint speed.
  • Page 239 Function library Function blocks 9.2.28 Digital frequency processing (DFSET) 9.2.28.3 Synchronising to zero track or touch probe The synchronisation is selected under C0532. C0532 = 1, index pulse – zero track of digital frequency input X9 and zero track by the feedback system set under C0490 (not for resolver evaluation).
  • Page 240 Function library Function blocks 9.2.28 Digital frequency processing (DFSET) 9.2.28.4 Suppressing fault signals when synchronising via touch probe Interference pulses which act on the actual pulse and setpoint pulse signal at the inputs X5/E4 and X5/E5 can cause unwanted transients and faulty functions. As of software version 6.2 it is possible to filter interference pulses via masking windows, thus reducing interferences by up to 90% , depending on the application.

  • Page 241: Delay Elements (Digdel)

    DIGDEL1 C0720 C0721 DIGDEL1-IN DIGDEL1-OUT C0723 C0724 Fig. 9-73 Delay element (DIGDEL1) Signal Source Note Name Type DIS format List Lenze DIGDEL1-IN C0724 C0723 1000 DIGDEL1-OUT DIGDEL2 C0725 C0726 DIGDEL2-IN DIGDEL2-OUT C0728 C0729 Fig. 9-74 Delay element (DIGDEL2) Signal Source...
  • Page 242 Function library Function blocks 9.2.29 Delay elements (DIGDEL) 9.2.29.1 On-delay If the on-delay is set, a signal change at the input DIGDELx-IN from LOW to HIGH is passed on to the DIGDELx-OUT output after the delay time set under C0721 or C0726 has elapsed. DIGDEL1- -IN C0721 C0721...
  • Page 243 Function library Function blocks 9.2.29 Delay elements (DIGDEL) 9.2.29.3 General delay A general delay causes any signal change at the input DIGDELx-IN to be passed to the output DIGDELx-OUT only after the time set under C0721 or C0726 has elapsed. DIGDEL1- -IN C0721 DIGDEL1- -TIMER...

  • Page 244: Freely Assignable Digital Inputs (Digin)

    IGIN2 IGIN3 IGIN4 IGIN5 C0443 Fig. 9-78 Freely assignable digital inputs (DIGIN) Signal Source Note Name Type DIS format List Lenze DIGIN-CINH Controller inhibit acts directly on the DCTRL control DIGIN1 C0443 DIGIN2 C0443 DIGIN3 C0443 DIGIN4 C0443 DIGIN5 C0443 Function The terminals X5/E1 to X5/E5 are scanned every millisecond.

  • Page 245: Freely Assignable Digital Outputs (Digout)

    IGOUT3 C0117/3 IGOUT4 C0117/4 C0444/1 C0444/2 C0444/3 C0444/4 Fig. 9-79 Freely assignable digital outputs (DIGOUT) Signal Source Note Name Type DIS format List Lenze DIGOUT1 C0444/1 C0117/1 15000 DIGOUT2 C0444/2 C0117/2 10650 DIGOUT3 C0444/3 C0117/3 DIGOUT4 C0444/4 C0117/4 5003 Function The terminals X5/A1 to X5/A4 are updated every millisecond.

  • Page 246: First Order Derivative-Action Element (Dt1)

    C0654 fb_dt1-1 Fig. 9-80 First order derivative-action element (DT1-1) Signal Source Note Name Type DIS format List Lenze DT1-1-IN C0654 dec [%] C0652 1000 DT1-1-OUT limited to ±199.99 % Function The gain is set under C0650. The delay T is set under C0651.

  • Page 247: Free Piece Counter (Fcnt)

    Function library Function blocks 9.2.33 Free piece counter (FCNT) 9.2.33 Free piece counter (FCNT) Purpose Digital up/down counter Fig. 9-82 Free piece counter (FCNT1) Signal Source Note Name Type DIS format List FCNT1-CLKUP C1104/1 C1102/1 LOW-HIGH edge = counts up by 1 FCNT1-CLKDWN C1104/2 C1102/2...

  • Page 248: Free Digital Outputs (Fdo)

    Function library Function blocks 9.2.34 Free digital outputs (FDO) 9.2.34 Free digital outputs (FDO) Purpose This function block can be used to conncet signals via C0151, the function block AIF-OUT and function block CAN-OUT to the connected fieldbus systems. FDO-0 C0116/1 FDO-1 C0116/2...
  • Page 249 Function library Function blocks 9.2.34 Free digital outputs (FDO) Signal Source Note Name Type DIS format List Lenze FDO-0 C0151 C0116/1 1000 FDO-1 C0151 C0116/2 1000 FDO-2 C0151 C0116/3 1000 FDO-3 C0151 C0116/4 1000 FDO-4 C0151 C0116/5 1000 FDO-5 C0151...

  • Page 250: Freely Assignable Input Variables (Fevan)

    Function library Function blocks 9.2.35 Freely assignable input variables (FEVAN) 9.2.35 Freely assignable input variables (FEVAN) Purpose Transfer of analog signals to any code. At the same time, the FB converts the signal into the data format of the target code. Fig.
  • Page 251 Function library Function blocks 9.2.35 Freely assignable input variables (FEVAN) Function Conversion of the read data via: – Numerator, denominator. – Offset. Selection of a target code for the read data. Codes for the conversion of the data read and for the selection of the target code Selection of the target code Function block Numerator...
  • Page 252 Function library Function blocks 9.2.35 Freely assignable input variables (FEVAN) Conversion In the example, the conversion is made at FB FEVAN1. The data format of the target code is important for the conversion (see attribute table, chapter 9.5.2). Adapt the input signal to the data format of the target code: –...
  • Page 253 Function library Function blocks 9.2.35 Freely assignable input variables (FEVAN) Example 1 (only for FIX32 format with % scaling): Fig. 9-88 Example of a circuit for FIX32 format with % scaling Task: C0472/1 = 1.05 % . Write this value to C0141. Configuration: Connect FEVAN1-IN (C1096) with FCODE-472/1 (19521).
  • Page 254 Function library Function blocks 9.2.35 Freely assignable input variables (FEVAN) Example 2 (only for FIX32 format without % scaling): Task: C0473/1 = 1000. Write this value to C0011. Configuration: Connect FEVAN1-IN (C1096) with FCODE-473/1 (19551). Connect FEVAN1-LOAD (C1097/1) with FCODE-471.B0 (19521). Parameter setting: Set C1091 = 11 (≙...

  • Page 255: Fixed Setpoints (Fixset)

    C0564/4 Fig. 9-89 Fixed setpoint (FIXSET1) Signal Source Note Name Type DIS format List Lenze FIXSET1-AIN C0563 dec [%] C0561 1000 The input is switched to the output if a LOW level is applied to all selection inputs FIXSET-INx. FIXSET1-IN1*1...
  • Page 256 Function library Function blocks 9.2.36 Fixed setpoints (FIXSET) 9.2.36.1 Release of the FIXSET1 setpoints Number of the fixed setpoints required Number of inputs to be assigned at least 1 1 ... 3 at least 2 4 ... 7 at least 3 8 ...

  • Page 257: Flipflop Element (Flip)

    C0771 C0773/2 FLIP1-CLR C0772 C0773/3 Fig. 9-90 Flipflop element (FLIP1) Signal Source Note Name Type DIS format List Lenze FLIP1-D C0773/1 C0770 1000 FLIP1-CLK C0773/2 C0771 1000 evaluates LOW-HIGH edges only FLIP1-CLR C0773/3 C0772 1000 evaluates the input level only: input has...
  • Page 258 C1061/2 FLIP3--CLR C1060/3 C1061/3 FB_flip3 Fig. 9-92 Flipflop element (FLIP3) Signal Source Note Name Type DIS format List Lenze FLIP3-D C1061/1 C1060/1 1000 FLIP3-CLK C1061/2 C1060/2 1000 evaluates LOW-HIGH edges only FLIP3-CLR C1061/3 C1060/3 1000 evaluates the input level only: input has...
  • Page 259 Function library Function blocks 9.2.37 Flipflop element (FLIP) Function FLIPx- -D FLIPx- -CLK FLIPx- -OUT Fig. 9-94 Sequence of a flipflop The input FLIPx-CLR always has priority. If a HIGH level is applied at the input FLIPx-CLR, the output FLIPx-OUT is set to a LOW level and maintained until this input is applied to a HIGH level.

  • Page 260: Gearbox Compensation (Gearcomp)

    Function library Function blocks 9.2.38 Gearbox compensation (GEARCOMP) 9.2.38 Gearbox compensation (GEARCOMP) Purpose Compensates elasticities in the drive train. Fig. 9-95 Gearbox compensation (GEARCOMP) Signal Source Note Name Type DIS format List GEARCOMP-TORQUE C1268 dec [%] C1265 Input value GEARCOMP-PHI-IN C1269 dec [inc] C1266...

  • Page 261: Limiter (Lim)

    Fig. 9-96 Limiter (LIM1) Signal Source Note Name Type DIS format List Lenze LIM1-IN1 C0633 dec [%] C0632 1000 LIM1-OUT Function If the input signal exceeds the upper limit (C0630), the upper limit is effective. If the input signal falls below the lower limit (C0631), the lower limit is effective.

  • Page 262: Internal Motor Control (Mctrl)

    Function library Function blocks 9.2.40 Internal motor control (MCTRL) 9.2.40 Internal motor control (MCTRL) Purpose This function block controls the drive machine consisting of phase controller, speed controller, and motor control. ³ 1 Fig. 9-97 Internal motor control (MCTRL) 9-136 EDSVS9332S-D11 EN 3.0...
  • Page 263 Function library Function blocks 9.2.40 Internal motor control (MCTRL) Signal Source Note Name Type DIS format List Lenze MCTRL-PHI-SET C0908 dec [inc] C0894 1000 Phase controller input for difference of set phase to actual phase MCTRL-N-SET C0906/1 dec [%] C0890...
  • Page 264 Function library Function blocks 9.2.40 Internal motor control (MCTRL) Function Current controller Torque limitation Additional torque setpoint Speed controller Torque control with speed limitation Speed setpoint limitation Phase controller Quick stop QSP Field weakening Switching frequency changeover 9.2.40.1 Current controller Adapt current controller via C0075 (proportional gain) and C0076 (reset time) to the machine connected.
  • Page 265 Function library Function blocks 9.2.40 Internal motor control (MCTRL) 9.2.40.3 Torque limitation Via the inputs MCTRL-LO-M-LIM and MCTRL-HI-M-LIM an external torque limitation can be set. This serves to set different torques for the quadrants ”driving” and ”braking”. MCTRL-HI-M-LIM is the upper torque limit in [% ] of the max. possible torque (C0057). MCTRL-LO-M-LIM is the lower torque limit in [% ] of the max.
  • Page 266 Function library Function blocks 9.2.40 Internal motor control (MCTRL) 9.2.40.4 Speed controller The speed controller is designed as an ideal PID controller. Parameter setting If you select a motor from the table in chapter 5.2 in C0086, the parameters are preset so that only few adaptations to the application are necessary, if any.
  • Page 267 Function library Function blocks 9.2.40 Internal motor control (MCTRL) 9.2.40.5 Torque control with speed limitation This function is activated with MCTRL-N/M-SWT = HIGH. A second speed controller (auxiliary speed controller) is connected for the speed limitation. MCTRL-M-ADD acts as bipolar torque setpoint. The n-controller 1 is used to create the upper speed limit.
  • Page 268 Function library Function blocks 9.2.40 Internal motor control (MCTRL) 9.2.40.7 Phase controller The phase controller is required to achieve phase synchronisation and driftfree standstill. Tip! Select a configuration with digital frequency coupling in C0005 since this serves to link all important signals automatically.
  • Page 269 Function library Function blocks 9.2.40 Internal motor control (MCTRL) 9.2.40.8 Quick stop QSP The QSP function is used to stop the drive within an adjustable time independently of the setpoint selection. The QSP function is active if the input MCTRL-QSP is triggered with HIGH. if the controller is triggered via the control words (DCTRL).
  • Page 270 Function library Function blocks 9.2.40 Internal motor control (MCTRL) 9.2.40.9 Field weakening The field weakening range does not have to be set if the motor type was set in C0086. All required settings are done automatically. The motor is operated in the field weakening mode if: The output voltage of the controller exceeds the rated motor voltage set in C0090.

  • Page 271: Mains Failure Control (Mfail)

    MFAIL-SET C0977 C0988/6 Fig. 9-98 Mains failure control (MFAIL) Signal Source Note Name Type DIS format List Lenze MFAIL-N-SET C0988/1 dec [%] C0970 1000 Speed setpoint in [%] of C0011 MFAIL-ADAPT C0988/2 dec [%] C0973 1000 Dynamic adaptation of the proportional...
  • Page 272 Function library Function blocks 9.2.41 Mains failure control (MFAIL) Range of functions Mains failure detection Mains failure detection Restart protection Reset of the mains failure control Dynamic adaptation of the control parameters Fast mains recovery (KU) Application examples 9.2.41.1 Mains failure detection A failure of the power supply can be detected by 5.
  • Page 273 Function library Function blocks 9.2.41 Mains failure control (MFAIL) External system for mains failure detection (934x supply module) A digital output of the supply module 934x is switched to the function block MFAIL via the digital inputs DIGIN of the 93XX controller. In the example, input X5/E4 is used. Set the signal link: –...
  • Page 274 Function library Function blocks 9.2.41 Mains failure control (MFAIL) 9.2.41.2 Mains failure control Integration of the function block into the signal flow of the controller As an example, the function block is integrated into the basic configuration C0005 = 1000 (speed control).
  • Page 275 Function library Function blocks 9.2.41 Mains failure control (MFAIL) Activation MFAIL-FAULT = HIGH activates the mains failure control. MFAIL-FAULT = LOW triggers a timing element. After the time set under C0983 has elapsed, the mains failure control is completed/cancelled (see description of mains recovery, Chapter 9.2.41.6).
  • Page 276 Function library Function blocks 9.2.41 Mains failure control (MFAIL) Stop! For internal voltage supply of the terminals (C0005 = xx1x)terminal X6/63 is used as a voltage source for external potentiometers. In case, measure across terminals +UG, -UG. 2. Measure the DC bus voltage with an oscilloscope (channel 1) –...
  • Page 277 Function library Function blocks 9.2.41 Mains failure control (MFAIL) Stop! This setpoint must be below the threshold of any brake unit which may be connected.If a connected brake unit is activated, the drive is braked with the maximum possible torque (Imax). The desired operating behaviour is lost.
  • Page 278 Function library Function blocks 9.2.41 Mains failure control (MFAIL) Commissioning The commissioning should be carried out with motors without load. 1. The drive can be started with a LOW-HIGH edge at X5/E5. 2. Set the acceleration time Tir: – Set speed setpoint to 100% , operate controller with maximum speed. –...
  • Page 279 Function library Function blocks 9.2.41 Mains failure control (MFAIL) Fine setting Repeat the following steps several times. 1. Obtain a very low final speed before the controller reaches the undervoltage threshold LU: – Increase the proportional gain MFAIL V (C0980). –...
  • Page 280 Function library Function blocks 9.2.41 Mains failure control (MFAIL) 9.2.41.3 Restart protection The integrated restart protection is to avoid a restart in the lower speed range, after the supply voltage was interrupted for a short time only (mains recovery before the drive has come to standstill). How to protect the drive from a restart is explained in chapter 9.2.41.2.
  • Page 281 – the mains failure control must be integrated correspondingly into the signal flow. All controllers must be operated in the DC bus connection via the terminals +UG, -UG. Observe the specifications in the Chapter Dimensionsioning. Note! Further information and predefined configurations can be obtained from Lenze. 9-155 EDSVS9332S-D11 EN 3.0...

  • Page 282: Motor Phase Failure Detection (Mlp)

    Motor phase monitoring. MLP1 Fig. 9-105 Motor phase failure detection (MLP1) Code Code Possible settings Important Important Lenze Selection C0597 MONIT LP1 Trip Conf. LP1 Warning Configuration of monitoring motor phase failure 10.0 Current limit LP1 C0599 LIMIT LP 1 {0.1}...

  • Page 283: Monitor Outputs Of Monitoring System (Monit)

    Function library Function blocks 9.2.43 Monitor outputs of monitoring system (MONIT) 9.2.43 Monitor outputs of monitoring system (MONIT) Purpose The monitoring functions output digital monitor signals. MONIT nErr FB_monit Fig. 9-106 Monitor outputs of the monitoring system (MONIT) Function The MONIT-outputs switch to HIGH level if one of the monitoring functions responds. The digital monitor signals respond dynamically, i.e.

  • Page 284: Motor Potentiometer (Mpot)

    CRTL C0269/3 C0263 MPOT1-DOWN C0261 C0267/2 C0269/2 Fig. 9-107 Motor potentiometer (MPOT1) Signal Source Note Name Type DIS format List Lenze MPOT1-UP C0269/1 C0267/1 1000 MPOT1-INACT C0269/3 C0268 1000 MPOT1-DOWN C0269/2 C0267/2 1000 MPOT1-OUT Function Control of the motor potentiometer: MPOT1-UP = HIGH –...
  • Page 285 Function library Function blocks 9.2.44 Motor potentiometer (MPOT) C0260 MPOT1-OUT C0261 MPOT1-UP MPOT1-DOWN Fig. 9-108 Control signals of the motor potentiometer In addition to the digital signals MPOT1-UP and MPOT1-DOWN another digital input exists (MPOT1-INACT). The input MPOT1-INACT is used to activate or deactivate the motor potentiometer function.
  • Page 286 Function library Function blocks 9.2.44 Motor potentiometer (MPOT) C0264 = Meaning No further action; the output MPOT1-OUT keeps its value The motor potentiometer returns to 0 % with the corresponding deceleration time The motor potentiometer approaches the lower limit value with the corresponding deceleration time (C0261) (Important for EMERGENCY- OFF function) The motor potentiometer immediately changes its output to 0%.

  • Page 287: Logic Not

    Logic inversion of digital signals. The inversion can be used to control functions or generate status information. NOT1 NOT1-IN NOT1-OUT C0840 C0841 Fig. 9-110 Logic NOT (NOT1) Signal Source Note Name Type DIS format List Lenze NOT1-IN C0841 C0840 1000 NOT1-OUT NOT2 NOT2-IN NOT2-OUT C0842 C0843 Fig. 9-111 Logic NOT (NOT2) Signal Source Note...
  • Page 288 9.2.45 Logic NOT NOT4 NOT4-IN NOT4-OUT C0846 C0847 Fig. 9-113 Logic NOT (NOT4) Signal Source Note Name Type DIS format List Lenze NOT4-IN C0847 C0846 1000 NOT4-OUT NOT5 NOT5-IN NOT5-OUT C0848 C0849 Fig. 9-114 Logic NOT (NOT5) Signal Source Note...

  • Page 289: Speed Setpoint Conditioning (Nset)

    Function library Function blocks 9.2.46 Speed setpoint conditioning (NSET) 9.2.46 Speed setpoint conditioning (NSET) Purpose This FB conditions the main speed setpoint and an additional setpoint (or other signals as well) for the following control structure via ramp function generator or fixed speeds. Fig.
  • Page 290 Function library Function blocks 9.2.46 Speed setpoint conditioning (NSET) Signal Source Note Name Type DIS format List Lenze NSET-N C0046 dec [%] C0780 Intended for main setpoint, other signals are permissible NSET-NADD C0047 dec [%] C0782 5650 Intended for additional setpoint, other...
  • Page 291 Function library Function blocks 9.2.46 Speed setpoint conditioning (NSET) 9.2.46.2 JOG setpoints Are fixed values which are stored in the memory. JOG values can be called from the memory via the inputs NSET-JOG*x. The inputs NSET-JOG*x are binary coded so that 15 JOG values can be called. The decoding for enabling the JOG values (called from the memory) is carried out according to the following table: Output signal...
  • Page 292 Function library Function blocks 9.2.46 Speed setpoint conditioning (NSET) 9.2.46.3 Setpoint inversion The output signal of the JOG function is led via an inverter. The sign of the setpoint is inverted, if the input NSET-N-INV is triggered with HIGH signal. Ramp function generator for the main setpoint The setpoint is then led via a ramp function generator with linear characteristic.
  • Page 293 Function library Function blocks 9.2.46 Speed setpoint conditioning (NSET) Priorities: CINH NSET-LOAD NSET-RFG-0 NSET-RFG-STOP Function RFG follows the input value via the set ramps The value at the output of RFG is frozen RFG decelerates to zero along the set deceleration time RFG accepts the value applied to input NSET-SET and provides it at its output RFG accepts the value applied to input CINH-VAL and provides it at its...

  • Page 294: Or Operation (Or)

    Logic OR operation of digital signals. The operations are used for controlling functions or creating status information. Fig. 9-118 OR operation (OR1) Signal Source Note Name Type DIS format List Lenze OR1-IN1 C0831/1 C0830/1 1000 OR1-IN2 C0831/2 C0830/2 1000 OR1-IN3 C0831/3...
  • Page 295 Function library Function blocks 9.2.47 OR operation (OR) Fig. 9-120 OR operation (OR3) Signal Source Note Name Type DIS format List Lenze OR3-IN1 C0835/1 C0834/1 1000 OR3-IN2 C0835/2 C0834/2 1000 OR3-IN3 C0835/3 C0834/3 1000 OR3-OUT Fig. 9-121 OR operation (OR4)
  • Page 296 Function library Function blocks 9.2.47 OR operation (OR) Function ORx-IN1 ORx-IN2 ORx-IN3 ORx-OUT The function corresponds to a connection in parallel of NO contacts in a contactor control. ORx- -IN1 ORx- -IN2 ORx- -IN3 ORx- -OUT Fig. 9-123 Function of the OR operation as a parallel connection of NO contacts. Tip! If only two inputs are needed, use the inputs ORx-IN1 and ORx-IN2.

  • Page 297: Oscilloscope Function (Osc)

    Global Drive Control. Supports the commissioning of controllers and the troubleshooting. Fig. 9-124 Oscilloscope function (OSZ) Signal Source Note Name Type DIS format List Lenze OSC CHANNEL1 C0732/1 OSC CHANNEL2 C0732/2 OSC CHANNEL3 C0732/3 OSC CHANNEL4 C0732/4 OSC-DIG-TRIGGER C0733/1...

  • Page 298: Functional Description

    Function library Function blocks 9.2.48 Oscilloscope function (OSC) Functional description Function Code Selection Description OSC mode Controls the measurement in the controller C0730 C0730 • Starts the recording of the measured values • Cancels a running measurement OSC status Displays five different operating states C0731 •...
  • Page 299 Function library Function blocks 9.2.48 Oscilloscope function (OSC) Function Code Selection Description Trigger delay The trigger delay defines when to begin with the saving of the measured values with regard to the trigger time. C0737 -100.0 % ... 0 % • Negative trigger delay (pre-triggering) –...
  • Page 300 Function library Function blocks 9.2.48 Oscilloscope function (OSC) Function Code Selection Description Memory size C0744 0 ... 6 Set memory depth of the data memory – Max. size of the data memory: 8192 measured values ≙ 16384 bytes (C0744 = 6) –...

  • Page 301: Process Controller (Pctrl1)

    Fig. 9-127 Process controller (PCTRL1) Signal Source Note Name Type DIS format List Lenze PCTRL1-SET C0808/1 dec [%] C0800 1000 Input of the process setpoint. Possible value range: ±200%. The time of step-change signals can be decelerated via the ramp generator (C0332 for the acceleration time;...
  • Page 302 Function library Function blocks 9.2.49 Process controller (PCTRL1) 9.2.49.1 Control characteristic In the default setting, the PID algorithm is active. The D-component can be deactivated by setting code C0224 to zero. Thus, the controller becomes a PI-controller (or P-controller if the I-component is also switched off). The I-component can be switched on or off online via the PCTRL-I-OFF input.
  • Page 303 Function library Function blocks 9.2.49 Process controller (PCTRL1) 9.2.49.2 Ramp function generator The setpoint PCTRL-SET is led by a ramp generator with linear characteristic. Thus, setpoint step-changes at the input can be transformed into a ramp. RFG- -OUT 100% t ir t if T ir T if...

  • Page 304: Phase Addition Block (Phadd)

    C1200/2 C1201/2 PHADD1--IN3 C1200/3 C1201/3 FB_phadd1 Fig. 9-131 Phase addition block (PHADD1) Signal Source Note Name Type DIS format List Lenze PHADD1-IN1 C1200/1 dec [inc] C1201/1 1000 Addition input PHADD1-IN2 C1200/2 dec [inc] C1201/2 1000 Addition input PHADD1-IN3 C1200/3 dec [inc]...

  • Page 305: Phase Comparator (Phcmp)

    C0697/1 C0698/1 PHCMP1-IN2 C0697/2 C0698/2 Fig. 9-132 Phase comparator (PHCMP1) Signal Source Note Name Type DIS format List Lenze PHCOMP1-IN1 C0698/1 dec [inc] C0697/1 1000 Signal to be compared PHCOMP1-IN2 C0698/2 dec [inc] C0697/2 1000 Comparison value PHCOMP1-OUT Fig. 9-133...
  • Page 306 Function library Function blocks 9.2.51 Phase comparator (PHCMP) Function Function block Code Function Note • If PHCMPx-IN1 < PHCMPx-IN2, PHCMPx-OUT = HIGH If PHCMPx IN1 < PHCMPx IN2, PHCMPx OUT HIGH PHCMP1 C0695 = 0 • If PHCMPx-IN1 ≥ PHCMPx-IN2, PHCMPx-OUT = LOW PHCMP2 C1207 = 0 PHCMP3...

  • Page 307: Actual Phase Integrator (Phdiff)

    Function library Function blocks 9.2.52 Actual phase integrator (PHDIFF) 9.2.52 Actual phase integrator (PHDIFF) Purpose Deliberate addition of a phase signal to the setpoint phase. It is also possible to compare setpoint and actual phase signals. Fig. 9-136 Actual phase integrator (PHDIFF1) Signal Source Note...

  • Page 308: Signal Adaptation For Phase Signals (Phdiv)

    C0996 C0995 C0997 Fig. 9-137 Signal adaptation for phasae signals (PHDIV1) Signal Source Note Name Type DIS format List Lenze PHDIV1-IN C0997 dec [inc] C0996 1000 PHDIV1-OUT 65536 inc = one encoder revlution Function Arithmetic function: PHDIV1-OUT = PHDIV1-IN C0995 –...

  • Page 309: Phase Integrator (Phint)

    Function library Function blocks 9.2.54 Phase integrator (PHINT) 9.2.54 Phase integrator (PHINT) Purpose Integrates a speed or a velocity to a phase (distance). The integrator can maximally accept ±32000 encoder revolutions. PHINT3 can recognise a relative distance. Fig. 9-138 Phase integrator (PHINT1) Signal Source Note...
  • Page 310 Function library Function blocks 9.2.54 Phase integrator (PHINT) Fig. 9-140 Phase integrator (PHINT3) Signal Source Note Name Type DIS format List PHINT3-IN C1157 dec [rpm] C1153 1 revolution = 65536 increments PHINT3-LOAD C1158 C1154 HIGH = sets the phase integrator to the input signals of PHINT3-IN and PHINT3-STATUS = LOW PHINT3-SET C1159...
  • Page 311 Function library Function blocks 9.2.54 Phase integrator (PHINT) 9.2.54.1 Constant input value (PHINT1 and PHINT2) Fig. 9-141 Function of PHINTx with constant input value The FB integrates speed or velocity values at PHINTx-IN to a phase (distance). PHINTx-OUT outputs the count of the bipolar integrator. –...
  • Page 312 Function library Function blocks 9.2.54 Phase integrator (PHINT) 9.2.54.2 Constant input value (PHINT3) The FB PHINT3 has three modes which can be set via C1150. Mode C1150 = 2 is in chapter. 9.2.54.3. C1150 = 0 C1150 = 1 The input PHINT3-LOAD is state-controlled (HIGH level). The input PHINT3-LOAD is edge-triggered (LOW-HIGH edge).
  • Page 313 Function library Function blocks 9.2.54 Phase integrator (PHINT) 9.2.54.3 Input value with sign reversal (PHINT3) C1150 = 2 The input PHINT3-LOAD is state-controlled (HIGH level). PHINT3-LOAD = HIGH – The integrator is loaded with the input value at PHINT3-SET. – Sets the output PHINT3-STATUS = LOW. Fig.
  • Page 314 Function library Function blocks 9.2.54 Phase integrator (PHINT) 9.2.54.4 Scaling of PHINTx-OUT Mathematical description of PHINTx-OUT: PHINTx − OUT[inc] = PHINTx − IN[rpm] ⋅ t[s] ⋅ 65536[inc∕rev.] Integration time Example: You want to determine the count of the integrator with a certain speed at the input and a certain integration time.

  • Page 315: First Order Delay Element (Pt1)

    Fig. 9-144 First order delay element (PT1-1) Signal Source Note Name Type DIS format List Lenze PT1-1-IN C0642 dec [%] C0641 1000 PT1-1-OUT Function The delay T is set under C0640. The proportional value is fixed at K = 1.

  • Page 316: Cw/Ccw-Qsp Link (R/L/Q)

    C0886 C0889/2 Fig. 9-146 CW-CCW-QSP link (R/L/Q) Signal Source Note Name Type DIS format List Lenze R/L/Q-R C0889/1 C0885 R/L/Q-L C0889/2 C0886 R/L/Q-QSP R/L/Q-R/L Function After mains connection and simultaneous HIGH level at both inputs, the outputs are used as...

  • Page 317: Homing Function (Ref)

    REF-PHI-IN C0922 C0928 Fig. 9-147 Homing function (REF) Signal Source Note Name Type DIS format List Lenze REF-N-IN C0929 dec [%] C0923 1000 Speed setpoint in [%] of nmax C0011 REF-PHI-IN C0928 dec [inc] C0922 1000 Phase setpoint (following error for phase...
  • Page 318 Function library Function blocks 9.2.57 Homing function (REF) 9.2.57.1 Profile generator The speed profile for homing can be adapted to the application. h o m e p o s i t i o n o f f s e t C 0 9 3 4 C 0 9 3 5 C 0 9 3 6 C 0 9 3 6...
  • Page 319 Function library Function blocks 9.2.57 Homing function (REF) 9.2.57.2 Homing modes The home position is defined via: the homing mode C0932 the signal edge of the zero pulse or touch probe signal C0933 the home position offset C0934 Tip! If the position feedback is done via a resolver, the zero position applies instead of the zero pulse (depending on the resolver connection to the motor).
  • Page 320 Function library Function blocks 9.2.57 Homing function (REF) Referencing with reference switch and touch probe (TP) The home position is after the negative edge of the reference switch REF-MARK, at the touch probe signal (terminal X5/E4) plus the home position offset: Mode 6 (C0932 = 6): –...
  • Page 321 Function library Function blocks 9.2.57 Homing function (REF) Direct referencing The home position is at the home position offset. Mode 20 (C0932 = 20): – Directly after the activation (REF-ON = HIGH), the drive traverses from the actual position (REF-ACTPOS) to the home position. –...
  • Page 322 Function library Function blocks 9.2.57 Homing function (REF) 9.2.57.4 Output of status signals REF-BUSY = HIGH: the homing function is active: – The profile generator is switched to the outputs REF-PSET and REF-N-SET. REF-BUSY = LOW: the homing function is not active nor completed: –...

  • Page 323: Ramp Function Generator (Rfg)

    C0676/1 RFG1-SET C0674 C0676/2 RFG1-LOAD C0675 C0677 Fig. 9-153 Ramp function generator (RFG1) Signal Source Note Name Type DIS format List Lenze RFG1-IN C0676/1 dec [%] C0673 1000 RFG1-SET C0676/2 dec [%] C0674 1000 RFG1-LOAD C0677 C0675 1000 RFG1-OUT Function...
  • Page 324 Function library Function blocks 9.2.58 Ramp function generator (RFG) 9.2.58.1 Calculation and setting of the times T and T The acceleration time and deceleration time refer to a change of the output value from 0 to 100 % . The times T and T can be calculated as follows: RFG1- -OUT...

  • Page 325: Sample And Hold Function (S&H)

    C0572 S&H1-LOAD C0571 C0573 Fig. 9-155 Sample and hold function (S&H1) Signal Source Note Name Type DIS format List Lenze S&H1-IN C0572 dec [%] C0570 1000 S&H1-LOAD C0573 C0571 1000 LOW = save S&H1-OUT Function With S&H1-LOAD = HIGH the signal at the input S&H1-IN is switched to the output S&H1-OUT.

  • Page 326: S-Shape Ramp Function Generator (Srfg)

    Function library Function blocks 9.2.60 S-shape ramp function generator (SRFG) 9.2.60 S-shape ramp function generator (SRFG) Purpose The function block serves to evaluate a setpoint via an S shape (sin shape). C1040 SRFG1 C1041 SRFG1-OUT SRFG1-IN C1042 SRFG1-DIFF C1045/1 SRFG1-SET C1043 C1045/2 SRFG1-LOAD...
  • Page 327 Function library Function blocks 9.2.60 S-shape ramp function generator (SRFG) Function The maximum acceleration and the jerk can be adjusted separately. Fig. 9-157 Line graph Max. acceleration: – C1040 applies to the positive and negative acceleration. – The setting is performed according to the formula: [% ] −...

  • Page 328: Output Of Digital Status Signals (Stat)

    Statusword DCTRL-WARN DCTRL-MESS STAT.B14 C0156/6 STAT.B15 C0156/7 Fig. 9-158 Output of digital status signals (STAT) Signal Source Note Name Type DIS format List Lenze STAT.B0 C0156/1 2000 STAT.B2 C0156/2 5002 STAT.B3 C0156/3 5003 STAT.B4 C0156/4 5050 STAT.B5 C0156/5 10650 STAT.B14 C0156/6 STAT.B15...

  • Page 329: Control Of A Drive Network (State-Bus)

    STATE-BUS-O TERMINA X5/ST Function The STATE-BUS is a device-specific bus system which is designed for Lenze controllers only. The function block STATE-BUS acts on the terminals X5/ST or reacts on a LOW signal at these terminals (multimaster ability). Every connected controller can set these terminals to LOW signal.

  • Page 330: Storage Block (Store)

    Stores a set phase signal created from a speed signal. The storage process is activated via the TP input Ex. Fig. 9-160 Storage block (STORE1) Signal Source Note Name Type DIS format List Lenze STORE1-IN C1216/1 dec [rpm] C1211/1 1000 STORE1-RESET C1215/1 C1210/1 1000 HIGH = resets all functions...
  • Page 331 Function library Function blocks 9.2.63 Storage block (STORE) Name Type DIS format List Lenze STORE1-ACT Outputs the currently integrated value STORE1-PH1 Outputs the last value stored by X5/E5 STORE1-PH2 Outputs the last but one value stored by X5/E5 STORE1-PHDIFF Outputs the difference of STORE1-PH1 and...
  • Page 332 Function library Function blocks 9.2.63 Storage block (STORE) 9.2.63.1 STORE1 control via TP input E5 The trigger signal STORE1-TP-INH indicates a triggering done via the TP input E5 with a HIGH signal (LOW-HIGH edge at X5/E5). At the same time it is signalled with STORE1-TP-INH that the triggering is deactivated and must be reset to the active state.
  • Page 333 Function library Function blocks 9.2.63 Storage block (STORE) 9.2.63.2 Storing STORE1 phase signal A phase signal is created from a speed signal at STORE1-IN. The following sequence shows, in addition to storing, the options of signal output The actual phase signal is output at STORE1-ACT. 1.

  • Page 334: Multi-Axis Synchronisation (Sync1)

    Multi-axis synchronisation (SYNC1) Purpose Synchronises the control program cycle of the drives to the cycle of a master control. Signal Source Note Name Type DIS format List Lenze SYNC1-IN1 C1127 dec [inc] C1124 1000 SYNC1-IN2 C1128 dec [inc] C1125 1000...
  • Page 335 Function library Function blocks 9.2.64 Multi-axis synchronisation (SYNC1) Function Possible axis synchronisations (chapter 9.2.64.1) Cycle times (chapter 9.2.64.2) Phase displacement (chapter 9.2.64.3) Synchronisation window for synchronisation via terminal (SYNC WINDOW) (chapter 9.2.64.4) Correction value of phase controller (SYNC CORRECT) (chapter 9.2.64.5) Fault indications (chapter 9.2.64.6) Configuration examples (chapter 9.2.64.7) Scaling (chapter 9.2.64.8)
  • Page 336 Function library Function blocks 9.2.64 Multi-axis synchronisation (SYNC1) Axis synchronisation via system bus (CAN) The system bus (CAN) transmits the sync telegram and the process signals. Application examples: Selection of cyclic, synchronised position setpoint information for multi-axis positioning via the system bus (CAN).
  • Page 337 Function library Function blocks 9.2.64 Multi-axis synchronisation (SYNC1) 9.2.64.2 Cycle times Sync cycle time (SYNC CYCLE) The master (e. g. PLC) sends the periodic sync telegram (Sync signal The controllers (slaves) receive the sync telegram and compare the time between two LOW-HIGH edges of the signal with the selected cycle time (1121/1).
  • Page 338 Function library Function blocks 9.2.64 Multi-axis synchronisation (SYNC1) Interpolation cycle time (INTPOL. CYCLE) The FB interpolates the input signals (C1124, C1125, C1126) between the sync telegrams or sync signals and transmits them to the corresponding output. This ensures an optimum signal course with regard to the internal processing cycle (e.
  • Page 339 Function library Function blocks 9.2.64 Multi-axis synchronisation (SYNC1) 9.2.64.3 Phase displacement Phase displacement for synchronisation via system bus (SYNC TIME) Code Value Function C1122 0 ...10.000 μs • C1120 = 1 – Phase displacement between the sync telegram and the start of the internal control program. –...

  • Page 340: Fault Indications

    Function library Function blocks 9.2.64 Multi-axis synchronisation (SYNC1) 9.2.64.5 Correction value of the phase controller Code Value Function C0363 1 ... 5 • Correction values for C0363 = 1 → 0.8 μs 2 → 1.6 μs 3 → 2.4 μs 4 →...
  • Page 341 Function library Function blocks 9.2.64 Multi-axis synchronisation (SYNC1) 9.2.64.7 Configuration examples Configuration example CAN-SYNC Observe the following order for commissioning: Step Where Operation Commission controller and system bus without FB SYNC1 Inhibit controller CAN master Define the sequence of the telegrams 1.

  • Page 342: Edge Evaluation (Trans)

    This function is used to evaluate digital signal edges and convert them into pulses with a defined time. TRANS1 Fig. 9-165 Edge evaluation (TRANS1) Signal Source Note Name Type DIS format List Lenze TRANS1-IN C0714 C0713 1000 TRANS1-OUT TRANS2 Fig. 9-166 Edge evaluation (TRANS2) Signal Source...
  • Page 343 Function library Function blocks 9.2.65 Edge evaluation (TRANS) Function This FB is an edge evaluator which can be retriggered. This FB can react to different events. The following functions can be selected under code C0710 or C0716: Positive edge Negative edge Positive or negative edge 9.2.65.1 Evaluate positive edge...
  • Page 344 Function library Function blocks 9.2.65 Edge evaluation (TRANS) 9.2.65.3 Evaluate positive or negative edge TRANS1- -IN C0711 C0711 TRANS1- -OUT Fig. 9-171 Evaluation of positive and negative edges (TRANS1) The output TRANSx-OUT is set to HIGH as soon as a HIGH-LOW edge or a LOW-HIGH edge is sent to the input.

  • Page 345: Monitoring

    Function library Monitorings 9.3.1 Reactions Monitoring Various monitoring functions protect the drive from impermissible operating conditions. If a monitoring function is activated, a reaction to protect the drive will be activated (configuration ( 9-220)). a digital output is set if it is assigned to the corresponding reaction. the fault message is entered at the first position in the history buffer.

  • Page 346: Set Reactions

    Function library Monitorings 9.3.2 Set reactions 9.3.2 Set reactions 1. Click on the ”Parameter menu” button in the ”Basic settings” dialog box. 2. Open the ”Dialog diagnosis” menu by a double-click. Fig. 9-172 Dialog box ”Diagnosis 93xx” 3. Click the button ”Monitorings...”. Fig.

  • Page 347: Monitoring Functions

    Function library Monitorings 9.3.3 Monitoring functions 9.3.3 Monitoring functions Overview of the error sources detected by the controller and the corresponding reactions Error code Meaning TRIP Message Warning Code System error • Communication error (AIF) C0126 • Communication error at the process data input object C0591 •...
  • Page 348 Function library Monitorings 9.3.3 Monitoring functions Error code Meaning TRIP Message Warning Code Program error • Fault during initialisation • General fault in parameter sets • Fault in parameter set 1 • Resolver error C0586 • Encoder error at X9 PIN 8 C0587 •...
  • Page 349 Function library Monitorings 9.3.3 Monitoring functions 9.3.3.1 System fault CCr Purpose Controller protection Function The processor was disturbed in its program sequence. For safety reasons the operation is interrupted. Remedy: Check PE connections Shield control cables and motor cables, if necessary Features: LECOM no.: 71 Reaction: TRIP (cannot be modified)
  • Page 350 Function library Monitorings 9.3.3 Monitoring functions 9.3.3.2 Communication error CE0 Purpose Process monitoring Function The communication between an automation interface X1 and a fieldbus module is interfered. Remedy: Plug in fieldbus module correctly and bolt. Features: LECOM no.: 61 Reaction: TRIP (cannot be modified) 9-224 EDSVS9332S-D11 EN 3.0...
  • Page 351 Signal Source Note Name Type DIS format List Lenze DCTRL-TRIP C0884/3 C0871 MONIT-EEr Function The signal EEr is obtained from the signal at the input DCTRL-TRIP-SET (level evaluation). With default setting, this signal is obtained from terminal X5/E4 . Here, external encoders can be connected which control the controller in the desired direction.
  • Page 352 This monitoring is only effective if a control system with history buffer is used. It does not provide an additional binary output. This message is generated if a fault occurs in the resolver driver during mains connection. In this case, please contact Lenze. A reset is only possible by mains switching. Features: LECOM No.: 106...
  • Page 353 If this monitoring reacts, the controller has detected an incorrect power stage. This indication can only be reset by mains switching. If this indication should occur again, please contact Lenze. Features: LECOM no.: 107 Reaction: TRIP (cannot be modified) 9-227 EDSVS9332S-D11 EN 3.0...
  • Page 354 This monitoring is only effective if a control type with history buffer is used. It does not provide an additional binary output. This indication is generated if an internal automatic adjustment has failed during mains switching. Please contact Lenze. The controller can only be reset by mains switching. Features: LECOM no.: 130...
  • Page 355 Signal Source Note Name Type DIS format List Lenze MOTOR MONIT-LP1 Function This monitoring reacts if a power interrupt is recognised in a phase of the motor connection. Tip! This can also be an interrupt in the motor winding. Features: LECOM No.: 32...
  • Page 356 MONIT- -LU C0053 Fig. 9-176 Low voltage LU Signal Source Note Name Type DIS format List Lenze -VOLTAGE C0053 cannot be reassigned MONIT-LU Mains voltage range Selection number Switch-off threshold LU Switch-on threshold LU (C0173) < 400 V 285 V...
  • Page 357 Signal Source Note Name Type DIS format List Lenze MCTRL-N cannot be reassigned MONIT-N Function A maximum system speed can be entered under code C0596, independent of the direction of rotation. The monitoring is released, if: the actual speed exceeds the limit C0596...
  • Page 358 Source Note Name Type DIS format List Lenze MOTOR MONIT-OC1 Function This monitoring reacts when the motor phases are short-circuited. It can also be a short-circuit of the windings in the machine. This monitoring, however, also reacts during mains connection, if there is an earth fault.
  • Page 359 Note Name Type DIS format List Lenze MOTOR MONIT-OC2 Function The controllers of the 93XX series are equipped with an earth fault detection as a standard. When the monitoring reacts, the controller must be disconnected from the mains and the earth fault must be eliminated.
  • Page 360 Function library Monitorings 9.3.3 Monitoring functions 9.3.3.12 Fault message (OC5) Ixt diagram (100% load) Controller output current * 200% 150% 100% thermal continuous current 100% for C0022 ≤ 150 I 70% thermal continuous current for C0022 > 150% I time 180s 120s * rated controller current 100%...
  • Page 361 Signal Source Note Name Type DIS format List Lenze TEMP-COOLER C0061 cannot be reassigned MONIT-OH Function The signal OH is derived from a comparator with hysteresis. The switch-off threshold is 85°C and is fixed. The hysteresis is also fixed and amounts to 5K, i.e. the reclosing point is 80°C.
  • Page 362 The hysteresis is also fixed and amounts to 15 K (i.e. the reclosing temperature is 135 °C. This monitoring is only effective for the thermal sensor specified by Lenze as it is included in the standard Lenze servo motor. The Sub-D connectors X7 or X8 serve as inputs.
  • Page 363 Signal Source Note Name Type DIS format List Lenze TEMP-COOLER C0061 cannot be reassigned MONIT-OH4 Function The signal OH4 is derived from a comparator with hysteresis.The threshold can be set under code C0122. The hysteresis is fixed and amounts to 5 K. The signal is thus reset below a threshold of 5 K.
  • Page 364 Signal Source Note Name Type DIS format List Lenze TEMP-MOTOR C0063 MONIT-OH7 Function The signal OH7 is derived from a comparator with hysteresis. Here, the same conditions apply as for the OH3 monitoring, since here the same inputs are used.
  • Page 365 Note Name Type DIS format List Lenze T1/T2 MONIT-OH8 Function The signal OH8 is derived from the digital signal via the terminals T1, T2 next to the power terminals UVW. The threshold and the hysteresis depend on the encoder system (DIN 44081) (see Chapter 4.2.8).
  • Page 366 --VOLTAGE MONIT--OU C0053 Fig. 9-186 Overvoltage OU Signal Source Note Name Type DIS format List Lenze -VOLTAGE C0053 MONIT-OU Mains voltage range Selection number Switch-off threshold OU Switch-on threshold OU (C0173) < 400 V 770 V 755 V 400 V...
  • Page 367 Function library Monitorings 9.3.3 Monitoring functions Information on drive dimensioning A frequent overvoltage message indicates an incorrect drive dimensioning. This means that the braking energy is too high. Remedy: Use supply module 934X or use (additional) brake choppers type 935X When several controllers are operated simultaneously, an operation as DC bus connection may be useful.
  • Page 368 Source Note Name Type DIS format List Lenze DFSET-PSET MONIT-P03 Function The monitoring reacts if the drive is not able to follow its set phase, because e.g. the centrifugal mass is too large for the set acceleration or deceleration time the torque limit is reached (load torque >...
  • Page 369 Source Note Name Type DIS format List Lenze DFSET-PSET MONIT-P13 Function If this monitoring reacts, the phase deviation which can be represented internally, is exceeded. Homing points get lost. When the monitoring is switched off, the homing points get also lost.
  • Page 370 Data of a powerful controller were transmitted to a less powerful controller, e.g. the settings of the motors do not match with the controller. In this case, please contact Lenze. The values of the codes C0300 and C0301 should be communicated to Lenze.
  • Page 371 Function library Monitorings 9.3.3 Monitoring functions 9.3.3.22 Parameter set error PR1, PR2, PR3, PR4 Purpose Controller protection Function During load, each of the parameter sets is checked if it is complete and correct. If a difference should be recognized, the controller changes to the TRIP state. The incorrect parameter set is displayed (C0168;...
  • Page 372 Source Note Name Type DIS format List Lenze RESOLVER MONIT-SD2 Function Warning! During commissioning this monitoring should not be switched off, since the machine may reach very high speeds (potential destruction of the motor and the driven machine) in case of fault (e.g. system cables disconnected or incorrectly bolted).
  • Page 373 Source Note Name Type DIS format List Lenze MONIT-SD3 Function The monitoring Sd3 reacts if pin 8 at the digital frequency input X9 is not supplied. Therefore, an interrupt of the digital frequency coupling can be displayed. Features: LECOM no.: 83, 2083...

  • Page 374: Fault Indication Via Digital Output

    Function library Monitorings 9.3.4 Fault indication via digital output 9.3.4 Fault indication via digital output In the function block DIGOUT the fault messages TRIP, message and warning can be assigned to the digital outputs (e. g. terminals X5/A1… X5/A4). Display TRIP or Message or Warning individually (individual indication): 1.

  • Page 375: Part D1.2

    EDSVS9332S-D12 .31S System Manual Part D1.2 Code table Selection lists Global Drive 9300 servo inverter...
  • Page 376 © 2006 Lenze Drive Systems GmbH, Hameln No part of these instructions must be copied or given to third parties without written approval of Lenze Drive Systems GmbH. All indications given in this documentation have been selected carefully and comply with the hardware and software described.
  • Page 377 Contents Code table ..............9-253 Selection lists .
  • Page 378 Contents EDSVS9332S-D12 EN 3.0...

  • Page 379: Code Table

    Subcode 15 of code C0039 [C0005] Parameter value of the code can only be modified when the controller is inhibited Keypad LCD Lenze Default setting of the code The column ”Important” contains further information Codes only display values. They cannot be configured.
  • Page 380 Function library Code table Code Possible settings Important Lenze Selection [C0005] SIGNAL CFG 1000 Signal configuration (Predefined basic configurations) The first digit indicates the predefined basic function 1xxx: Speed control 4xxx: Torque control with speed limitation 5xxx: Master for digital frequency coupling...
  • Page 381 Function library Code table Code Possible settings Important Lenze Selection 5000 DF mst Master for digital frequency coupling 5001 DF mst 1 5003 DF mst3 5005 DF mst5 5010 DF mst10 5011 DF mst11 5013 DF mst13 5015 DF mst15...
  • Page 382 Change of C0086 resets value to the assigned default setting (1.5×Imotor) [C0025] FEEDBACK TYPE Feedback Input of the encoder specified on the nameplate of the Lenze motor: C0025 automatically changes C0420, C0490, C0495 COMMON C0420, C0490 or C0495 was changed...
  • Page 383 Function library Code table Code Possible settings Important Lenze Selection Master reference voltage / current C0034 MST CURRENT -10 V ... + 10 V +4 mA ... +20 mA Selection for setpoint selection -20 mA ... +20 mA C0037 SET-VALUE RPM...
  • Page 384 C0093 DRIVE IDENT  damaged power section Controller identification no power section 93xx: Lenze servo inverter 93xx 93xx C0094 PASSWORD 9999 Password Parameter access protection for the keypad XT. If the password is activated, only the codes of the user menu can be accessed.
  • Page 385 Function library Code table Code Possible settings Important Lenze Selection Rotor position adjustment of a synchronous [C0095] ROTOR POS ADJ Not active motor Active C0058 displays the zero angle of the rotor C0095 = 1 starts position adjustment No password protection...
  • Page 386 Function library Code table Code Possible settings Important Lenze Selection 85 Temperature for OH4 C0122 OH4 LIMIT {1 °C} Warning threshold - heatsink temperature C0125 BAUD RATE 9600 baud LECOM baud rate 4800 baud LECOM baud rate for 2102 module...
  • Page 387 Function library Code table Code Possible settings Important Lenze Selection  C0168 All fault indications List of errors occurred 1 FAIL NO. ACT Currently active fault 2 FAIL NO: OLD1 Last fault ..8 FAIL NO: OLD7 Last but six fault ...
  • Page 388 Function library Code table Code Possible settings Important Lenze Selection  C0183 DIAGNOSTICS Drive diagnostics • Indicates fault or status information • If several items of fault or status information are to be shown, the information with the smallest number is displayed...
  • Page 389 Function library Code table Code Possible settings Important Lenze Selection 999.900 NSET C0220 NSET TIR ADD 0.000 0.000 {0.001 s} Additional setpoint Tir Acceleration time T of the additional setpoint for NSET (referring to speed variation of 0 ... n max.
  • Page 390 Function library Code table Code Possible settings Important Lenze Selection MPOT1 C0265 MPOT1 INIT Value during mains failure lower limit of C0261 Initialisation. Value which is accepted during mains switching and activated motor potentiometer. → Selection list 2 Digital inputs motor potentiometers...
  • Page 391 Function library Code table Code Possible settings Important Lenze Selection →Selection list 1 ARIT1 [C0339] Input signal configuration 1 ARIT1-IN1 1000 FIXED0% 2 ARIT1-IN2 1000 FIXED0%  C0340 1 (C0339/1) 2 (C0339/2) 63 CAN node address [C0350] CAN ADDRESS C0351 CAN BAUD RATE...
  • Page 392 Function library Code table Code Possible settings Important Lenze Selection 65535 CAN C0360  Telegram counter (number of telegrams) Count values > 65535: Restart with 0 1 MESSAGE OUT all sent 2 MESSAGE IN all received 3 MESSAGE OUT1 sent to CAN-OUT1...
  • Page 393 {0.01 %} Input signal display 1 (C0407) 2 (C0408) 99999999 Correction of resolver error [C0416] RESOLVER ADJ For Lenze motors: Read resolver error from the nameplate 8192 Encoder input X8/X9 [C0420] ENCODER CONST {1 inc/rev} Encoder constant in increments per revolution [C0421] ENC VOLTAGE 5.00...
  • Page 394 Function library Code table Code Possible settings Important Lenze Selection  C0443 DIGIN-OUT 255 Signals at X5/E1 ... X5/E5, decimal value. Binary interpretation indicates terminal signals  1 Signals at X5/A1 ..X5/A4 C0444 1 (C0118/1) 2 (C0118/2) 3 (C0118/3)
  • Page 395 Function library Code table Code Possible settings Important Lenze Selection → Selection list 5 FB processing list [C0465] FB LIST → Contains the program for signal processing (sequence in which the function blocks are (sequence in which the function blocks are...
  • Page 396 Function library Code table Code Possible settings Important Lenze Selection 199.99 Freely assignable code for relative analog C0472 FCODE ANALOG -199.99 {0.01 %} signals 0.00 0.00 100.00 100.00 0.00 0.00 32767 FCODE C0473 FCODE ABS -32767 Freely configurable code for absolute analog...
  • Page 397 Function library Code table Code Possible settings Important Lenze Selection 1999.00 User menu C0517 0.00 {0.01 } Up to 32 entries 1 USER MENU 51.00 C0051/0 MCTRL-NACT • • Under the s bcodes the n mbers of the Under the subcodes the numbers of the 2 USER MENU 54.00...
  • Page 398 Function library Code table Code Possible settings Important Lenze Selection DFSET C0532 0-PULSE/TP Index pulse Touch probe Selection of index pulse and/or touch probe of the feedback system Index pulse and touch probe C0533 VP DENOM 32767 DFSET Gain factor denominator...
  • Page 399 Function library Code table Code Possible settings Important Lenze Selection 199.99 FIXSET1 C0560 -199.99 {0.01 %} Fixed setpoints FIXSET1 1 FIX SET-VALUE Fixed setpoints 2 FIX SET-VALUE 3 FIX SET-VALUE 4 FIX SET-VALUE 5 FIX SET-VALUE ..15 FIX SET-VALUE...
  • Page 400 Function library Code table Code Possible settings Important Lenze Selection Monitoring SD2 C0586 MONIT SD2 TRIP Warning Configuration - resolver monitoring C0587 MONIT SD3 TRIP Monitoring SD3 Warning Configuration - ”Encoder at X9” C0588 MONIT H10/H11 TRIP Monitoring H10 / H11 Warning Configuration - ”temperature sensors in...
  • Page 401 Function library Code table Code Possible settings Important Lenze Selection  C0611 -199.99 {0.01 %} 199.99 1 (C0610/1) 2 (C0610/2) 3 (C0610/3) 10.00 DB1 C0620 DB1 GAIN 1.00 -10.00 {0.01 } Gain C0621 DB1 VALUE 1.00 0.00 {0.01 %} 100.00 DB1...
  • Page 402 Function library Code table Code Possible settings Important Lenze Selection  C0676 -199.99 {0.01 %} 199.99 1 (C0673) 2 (C0674) C0677 (C0675)  C0680 FUNCTION IN1 = IN 2 CMP1 IN 1 > IN2 Function selection (compares the inputs IN1 and IN2) IN 1 <...
  • Page 403 Function library Code table Code Possible settings Important Lenze Selection  C0698 -2147483647 2147483647 1 (C0697/1) 2 (C0697/2) [C0700] IN 19523 FCODE-472/3 →Selection list 1 ANEG1 Configuration - analog input signal  C0701 (C0700) -199.99 {0.01 %} 199.99 [C0703] IN...
  • Page 404 Function library Code table Code Possible settings Important Lenze Selection C0734 TRIG SOURCE Digital trigger input Measuring channel 1 Selection of trigger source Measuring channel 2 Measuring channel 3 Measuring channel 4 32767 OSZ C0735 TRIGGER LEVEL -32767 Adjust trigger level to channel 1 ... 4...
  • Page 405 Function library Code table Code Possible settings Important Lenze Selection DFRFG1 C0750 VP DENOM Vp = 1 Vp = 1/2 Denominator - position controller gain Vp = 1/4 Vp = 1/8 Vp = 1/16 Vp = 1/32 Vp = 1/64...
  • Page 406 Function library Code table Code Possible settings Important Lenze Selection → Selection list 2 FLIP2 [C0775] D 1000 FIXED0 Configuration - digital input signal [C0776] CLK 1000 FIXED0 → Selection list 2 FLIP2 Configuration - digital input signal → Selection list 2 FLIP2...
  • Page 407 Function library Code table Code Possible settings Important Lenze Selection  NSET C0799 1 N-INV 2 NADD-INV 3 LOAD 4 JOG*1 5 JOG*2 6 JOG*4 7 JOG*8 8 TI*1 9 TI*2 10 TI*4 11 TI*8 12 RFG-0 13 RFG-STOP [C0800] SET...
  • Page 408 Function library Code table Code Possible settings Important Lenze Selection  C0821 1 (C0820/1) 2 (C0820/2) 3 (C0820/3) → Selection list 2 AND2 [C0822] 1000 Configuration - digital signals 1 IN 1000 FIXED0 2 IN 1000 FIXED0 3 IN 1000 FIXED0 ...
  • Page 409 Function library Code table Code Possible settings Important Lenze Selection → Selection list 2 OR3 [C0834] Configuration - digital input signals 1 IN 1000 FIXED0 2 IN 1000 FIXED0 3 IN 1000 FIXED0  C0835 1 (C0834/1) 2 (C0834/2) 3 (C0834/3) →...
  • Page 410 Function library Code table Code Possible settings Important Lenze Selection  AIF-IN C0855 Process input words hexadecimal for automation interface X1 1 IN (0-15) Bit 00 Bit15 AIF-IN 2 IN (16-31) 16 bit Bit 31 AIF-IN  199.99 AIF-IN C0856 -199.99...
  • Page 411 Function library Code table Code Possible settings Important Lenze Selection  32767.00 CANx-IN C0866 -32768.00 {0.01 %} Process input words 1 IN1.W1 Displa 100 % Display: 100 % = 16384 16384 2 IN1.W2 3 IN1.W3 4 IN2.W1 5 IN2.W2 6 IN2.W3 7 IN2.W4...
  • Page 412 Function library Code table Code Possible settings Important Lenze Selection  C0884 1 PAR*1 2 PAR*2 2 PAR-LOAD → Selection list 2 R/L/Q [C0885] R DIGIN1 Clockwise rotation Configuration - digital input signal → Selection list 2 R/L/Q [C0886] L...
  • Page 413 Function library Code table Code Possible settings Important Lenze Selection  MCTRL C0907 Digital input signals 1 PHI-ON 2 N/M-SWT 3 QSP 4 I-LOAD C0908 PHI-SET  -2147483647 {1 inc} 2147483647 MCTRL Set phase signal 1 rev. = 65536 inc...
  • Page 414 Function library Code table Code Possible settings Important Lenze Selection 32767 CONV1 C0940 NUMERATOR -32767 Numerator C0941 DENOMINATOR 32767 CONV1 Denominator →Selection list 1 CONV1 [C0942] CONV1-IN 1000 FIXED0% Configuration - analog input C0943 (C0942)  -199.99 {0.01 %} 199.99...
  • Page 415 Function library Code table Code Possible settings Important Lenze Selection → Selection list 2 MFAIL [C0972] RESET 1000 FIXED0 Configuration - digital input (reset mains failure control) [C0973] ADAPT 1000 FIXED0% →Selection list 1 MFAIL Adaptation of P-gain of the voltage controller...
  • Page 416 Function library Code table Code Possible settings Important Lenze Selection ARITPH1 C1010 FUNCTION OUT = IN1 IN1 + IN2 Arithmetic function selection IN1 - IN2 IN1 * IN2 / 2 IN1 * IN2 IN1 / IN2 IN1 + IN2 (no limit) IN1 - IN2 (no limit) →...
  • Page 417 Function library Code table Code Possible settings Important Lenze Selection → Selection list 2 FCNT1 [C1102] Configuration - digital input signals 1 CLKUP 1000 FIXED0 2 CLKDWN 1000 FIXED0 3 LOAD 1000 FIXED0  C1103 -32768 32768 1 (C1101/1) 2 (C1101/2) ...
  • Page 418 Function library Code table Code Possible settings Important Lenze Selection 60.000 TRANS4 C1146 PULSE T 0.001 0.001 {0.001 s} Setting of the pulse period [C1148] IN 1000 FIXED0 → Selection list 2 TRANS4 Configuration - digital input signal  C1149 (C1148)
  • Page 419 Function library Code table Code Possible settings Important Lenze Selection Motor PTC selection C1190 MOT. PTC-SEL. Standard Characteristic C1191 {1 °C} Characteristic: Temperature 1 Characteristic: Temperature 2 C1192 {1 Ω} 3000 1670 Characteristic: Resistor 1 2225 Characteristic: Resistor 2 [C1195] OUT.D2 FIXED0INC →...
  • Page 420 Function library Code table Code Possible settings Important Lenze Selection → Selection list 2 PHDIFF1 [C1230] Configuration - digital input signals 1 PHDIFF1-EN 1000 FIXED0 2 PHDIFF1-RES 1000 FIXED0 [C1231] IN 1000 FIXEDPHI-0 → Selection list 4 PHDIFF1 Input signal configuration →...
  • Page 421 Function library Code table Code Possible settings Important Lenze Selection Conf. P16 (Sync error) C1290 MONIT P16 TRIP Warning Monitoring of the synchronisation test C1500 OUTPUT SIGNAL -2147483648 2147483647 FEVAN2 Signal output C1501 CODE 2000 FEVAN2 Target code of FEVAN2...

  • Page 422: Selection Lists

    Function library Selection lists 9.5.1 Selection list of signal links Selection lists 9.5.1 Selection list of signal links Selection list 1, analog output signals (  000050 AIN1-OUT 010000 BRK-M-SET 020101 CAN-IN1.W1 000055 AIN2-OUT 015028 UTILIZATION 020102 CAN-IN1.W2 000100 DFSET-NOUT 019500 FCODE-17 020103...
  • Page 423 Function library Selection lists 9.5.1 Selection list of signal links Selection list 2, digital output signals (  000051 DIGIN1 010000 BRK1-OUT 015000 DCTRL-TRIP 019500 FCODE-250 000052 DIGIN2 010001 BRK1-CINH 015001 DCTRL-MESS 019521 FCODE-471.B0 000053 DIGIN3 010002 BRK1-QSP 015002 DCTRL-WARN 019522 FCODE-471.B1 000054 DIGIN4...
  • Page 424 Function library Selection lists 9.5.1 Selection list of signal links Selection list 2, digital output signals (  ), continued 020001 CAN-CTRL.B0 020201 CAN-IN2.B0 020301 CAN-IN3.B0 025001 AIF-CTRL.B0 020002 CAN-CTRL.B1 020202 CAN-IN2.B1 020302 CAN-IN3.B1 025002 AIF-CTRL.B1 020003 CAN-CTRL.B2 020203 CAN-IN2.B2 020303 CAN-IN3.B2 025003 AIF-CTRL.B2 020005...
  • Page 425 Function library Selection lists 9.5.1 Selection list of signal links Selection list 3, Selection list 4, Selection list 5, Phase signals (  Phase difference signals (  Function blocks 000100 DFSET-PSET 000050 DFIN-OUT 000000 empty 010000 BRK1 000101 DFSET-PSET2 000100 DFSET-POUT 000050 AIN1 010250 CW/CCW/Q...
  • Page 426 Function library Selection lists 9.5.1 Selection list of signal links Selection list 10, error list 000000 No fail 000105 H05 trip 000070 U15 trip 002061 CE0 warning 000011 OC1 trip 000107 H07 trip 000071 CCr trip 002062 CE1 warning 000012 OC2 trip 000110 H10 trip 000072 Pr1 trip 002063 CE2 warning...

  • Page 427: Table Of Attributes

    How to read the table of attributes: Column Meaning Entry Code Name of the Lenze code Cxxxx Index Index, under which the parameter is 24575 - Lenze code number Is only required for control via INTERBUS-S, PROFIBUS-DP or addressed.
  • Page 428 Function library Selection lists 9.5.2 Table of attributes Code Code Index Data Access Format LCM-R/W Condition C0033 24542 5FDEh FIX32 Ra/Wa C0034 24541 5FDDh FIX32 Ra/Wa C0037 24538 5FDAh FIX32 Ra/Wa C0039 24536 5FD8h FIX32 Ra/Wa C0040 24535 5FD7h FIX32 Ra/Wa C0042 24533...
  • Page 429 Function library Selection lists 9.5.2 Table of attributes Code Code Index Data Access Format LCM-R/W Condition C0117 24458 5F8Ah FIX32 Ra/W CINH C0118 24457 5F89h FIX32 Ra/Wa C0121 24454 5F86h FIX32 Ra/Wa C0122 24453 5F85h FIX32 Ra/Wa C0125 24450 5F82h FIX32 Ra/Wa C0126...
  • Page 430 Function library Selection lists 9.5.2 Table of attributes Code Code Index Data Access Format LCM-R/W Condition C0260 24315 5EFBh FIX32 Ra/Wa C0261 24314 5EFAh FIX32 Ra/Wa C0262 24313 5EF9h FIX32 Ra/Wa C0263 24312 5EF8h FIX32 Ra/Wa C0264 24311 5EF7h FIX32 Ra/Wa C0265 24310...
  • Page 431 Function library Selection lists 9.5.2 Table of attributes Code Code Index Data Access Format LCM-R/W Condition C0407 24168 5E68h FIX32 Ra/W CINH C0408 24167 5E67h FIX32 Ra/W CINH C0409 24166 5E66h FIX32 C0416 24159 5E5Fh Ra/W CINH C0420 24155 5E5Bh FIX32 Ra/W CINH...
  • Page 432 Function library Selection lists 9.5.2 Table of attributes Code Code Index Data Access Format LCM-R/W Condition C0531 24044 5DECh FIX32 Ra/Wa C0532 24043 5DEBh FIX32 Ra/Wa C0533 24042 5DEAh FIX32 Ra/Wa C0534 24041 5DE9h FIX32 Ra/Wa C0535 24040 5DE8h FIX32 Ra/Wa C0536 24039...
  • Page 433 Function library Selection lists 9.5.2 Table of attributes Code Code Index Data Access Format LCM-R/W Condition C0610 23965 5D9Dh FIX32 Ra/W CINH C0611 23964 5D9Ch FIX32 C0620 23955 5D93h FIX32 Ra/Wa C0621 23954 5D92h FIX32 Ra/Wa C0622 23953 5D91h FIX32 Ra/W CINH C0623...
  • Page 434 Function library Selection lists 9.5.2 Table of attributes Code Code Index Data Access Format LCM-R/W Condition C0704 23871 5D3Fh FIX32 C0710 23865 5D39h FIX32 Ra/Wa C0711 23864 5D38h FIX32 Ra/Wa C0713 23862 5D36h FIX32 Ra/W CINH C0714 23861 5D35h FIX32 C0715 23860 5D34h...
  • Page 435 Function library Selection lists 9.5.2 Table of attributes Code Code Index Data Access Format LCM-R/W Condition C0799 23776 5CE0h FIX32 C0800 23775 5CDFh FIX32 Ra/W CINH C0801 23774 5CDEh FIX32 Ra/W CINH C0802 23773 5CDDh FIX32 Ra/W CINH C0803 23772 5CDCh FIX32 Ra/W...
  • Page 436 Function library Selection lists 9.5.2 Table of attributes Code Code Index Data Access Format LCM-R/W Condition C0855 23720 5CA8h C0856 23719 5CA7h C0857 23718 5CA6h C0858 23717 5CA5h C0859 23716 5CA4h C0860 23715 5CA3h FIX32 Ra/W CINH C0861 23714 5CA2h FIX32 Ra/W CINH...
  • Page 437 Function library Selection lists 9.5.2 Table of attributes Code Code Index Data Access Format LCM-R/W Condition C0929 23646 5C5Eh FIX32 C0930 23645 5C5Dh FIX32 Ra/W CINH C0931 23644 5C5Ch FIX32 Ra/W CINH C0932 23643 5C5Bh FIX32 Ra/Wa C0933 23642 5C5Ah FIX32 Ra/Wa C0934...
  • Page 438 Function library Selection lists 9.5.2 Table of attributes Code Code Index Data Access Format LCM-R/W Condition C0995 23580 5C1Ch FIX32 Ra/Wa C0996 23579 5C1Bh FIX32 Ra/W CINH C0997 23578 5C1Ah C1000 23575 5C17h FIX32 Ra/Wa C1001 23574 5C16h FIX32 Ra/W CINH C1002 23573...
  • Page 439 Function library Selection lists 9.5.2 Table of attributes Code Code Index Data Access Format LCM-R/W Condition C1149 23426 5B82h FIX32 C1150 23425 5B81h FIX32 Ra/Wa C1151 23424 5B80h Ra/Wa C1153 23422 5B7Eh FIX32 Ra/W CINH C1154 23421 5B7Dh FIX32 Ra/W CINH C1155 23420...
  • Page 440 Function library Selection lists 9.5.2 Table of attributes Code Code Index Data Access Format LCM-R/W Condition C1242 23333 5B25h FIX32 Ra/W CINH C1245 23330 5B22h FIX32 C1246 23329 5B21h FIX32 C1247 23328 5B20h C1250 23325 5B1Dh FIX32 Ra/W CINH C1251 23324 5B1Ch FIX32...

  • Page 441: Motor Selection Lists

    The following table contains all servo motors which can be selected via code C0086. The ”Reference list of servo motors” contains the servo motors, the data of which must be entered manually. ( 9-317) 9300VEC058 Fig. 9-191 Nameplate of a Lenze motor Lenze type C0081 C0087 C0088...
  • Page 442 Function library Selection lists 9.5.3 Motor selection lists Lenze type C0081 C0087 C0088 C0089 C0090 Motor type Temperature sensor   designation [kW] [rpm] DSVA56-140 DSVAXX056-22 0.80 3950 DFVA71-120 DFVAXX071-22 2.20 3410 DSVA71-140 DSVAXX071-22 1.70 4050 DFVA80-60 DFVAXX080-22 2.10 1635...
  • Page 443 Function library Selection lists 9.5.3 Motor selection lists Reference list of servo motors4 The motors listed under “Nameplate data” are not available in Global Drive Control (GDC) and the device software. 1. Enter the corresponding value listed under ”C0086” into the code C0086. 2.
  • Page 444 The following table contains all asynchronous motors which can be selected via code C0086. The ”Reference list of asynchronous motors” contains the asynchronous motors, the data of which must be entered manually. ( 9-320) 9300VEC058 Fig. 9-192 Nameplate of a Lenze motor Lenze type C0081 C0087 C0088...
  • Page 445 Function library Selection lists 9.5.3 Motor selection lists Lenze type C0081 C0087 C0088 C0089 C0090 Motor type Temperature sensor   designation [kW] [rpm] [Hz] DXRAXX071-12-87 DXRAXX071-12 0.43 2525 DXRAXX071-22-87 DXRAXX071-22 0.64 2515 DXRAXX080-12-87 DXRAXX080-12 0.95 2515 DXRAXX080-22-87 DXRAXX080-22 2525...
  • Page 446 Function library Selection lists 9.5.3 Motor selection lists Reference list of asynchronous motors5 The motors listed under “Nameplate data” are not available in Global Drive Control (GDC) and the device software. 1. Enter the corresponding value listed under ”C0086” into the code C0086. 2.
  • Page 447 Function library Selection lists 9.5.3 Motor selection lists Nameplate data Data input C0086 C0022 C0081 C0084 C0085 C0087 C0088 C0089 C0090 C0091 C0070 C0071 C0075 C0076 Field: Field: Type Imax Lσ cos ϕ [rpm] [kW] [Ω] [mH] [Hz] 1031 MDXMAxx-160-32 72.60 26.40 0.40...
  • Page 448 Function library Selection lists 9.5.3 Motor selection lists Nameplate data Data input C0086 C0022 C0081 C0084 C0085 C0087 C0088 C0089 C0090 C0091 C0070 C0071 C0075 C0076 Field: Field: Type Imax Lσ cos ϕ [rpm] [kW] [Ω] [mH] [Hz] 1093 MDEBAXM-090-12 7.05 2.00 6.40...
  • Page 449 EDSVS9332S-E .31S System Manual Part E Troubleshooting and fault elimination Global Drive 9300 servo inverter...
  • Page 450 © 2006 Lenze Drive Systems GmbH, Hameln No part of these instructions must be copied or given to third parties without written approval of Lenze Drive Systems GmbH. All indications given in this documentation have been selected carefully and comply with the hardware and software described.
  • Page 451 Contents Troubleshooting and fault elimination ........10-1 10.1 Troubleshooting...
  • Page 452 Contents EDSVS9332S-E EN 3.0...

  • Page 453: Troubleshooting And Fault Elimination

    Troubleshooting and fault elimination 10.1 Troubleshooting Teil E Troubleshooting and fault elimination You can see immediately if a fault has occurred from the display elements or status information. The fault can be analysed with – the history buffer in Global Drive Control (GDC) ( 10-3) or –...
  • Page 454 Troubleshooting and fault elimination 10.1 Troubleshooting Display on the keypad Status messages in the display indicate the controller status. Display Controller status Check Controller ready for operation, controller can be inhibited C0183, C0168/1 Pulses at the power stage inhibited C0183, C0168/1 Max.

  • Page 455: Fault Analysis With The History Buffer

    Troubleshooting and fault elimination 10.2 Fault analysis with the history buffer 10.2 Fault analysis with the history buffer The history buffer is used to trace faults. Fault messages are stored in the order of their occurrence. Double click ”Dialog Diagnostics” in the parameter menu of the GDC to open the dialog box Diagnosis 93xx: History buffer 10-3...

  • Page 456: Structure Of The History Buffer

    Troubleshooting and fault elimination 10.2 Fault analysis with the history buffer 10.2.1 Structure of the history buffer The history buffer has eight memory locations. The fields below ”Fault history” indicate the memory locations 2 to 7. The fields below ”Actual fault” show the memory location 1. This location contains information about the active fault.
  • Page 457 Troubleshooting and fault elimination 10.2 Fault analysis with the history buffer Fault recognition and reaction Contains the fault recognition for each memory location and the reaction to the fault. – e. g. ”OH3 TRIP” – For a fieldbus, the fault messages are always represented by an error number. ( 10-6, column 2) ...

  • Page 458: Fault Messages

    External fault (TRIP-Set) A digital input assigned to the TRIP-Set function has Check external encoder been activated. x105 Internal error Contact Lenze x107 Incorrect power stage During initialisation of the controller, an incorrect Contact Lenze power stage was detected x110...
  • Page 459 Troubleshooting and fault elimination 10.3 Fault messages Error Fault number Error Cause Remedy code x = 0: TRIP x = 1: Message x = 2: Warning x011 x011 Short circuit Short circuit Short circuit. Search for cause of short circuit; check cable. Excessive capacitive charging current of the motor Use motor cable which is shorter or of lower cable.
  • Page 460 Troubleshooting and fault elimination 10.3 Fault messages Error Fault number Error Cause Remedy code x = 0: TRIP x = 1: Message x = 2: Warning x159 Impermissible Impermissible programming Check position program: programming • A PS with final speed must be followed by a PS with positioning;...
  • Page 461 Drive cannot follow the digital frequency (I limit). Check drive dimensioning. x074 Program fault A fault in the program was detected. Send controller with data (on diskette) to Lenze. x079 Initialising error • A fault was detected during transfer of Correct parameter set.

  • Page 462: Resetting Fault Indications

    Troubleshooting and fault elimination 10.4 Resetting fault indications 10.4 Resetting fault indications Reaction on Measures for re-commissioning Danger notes operating errors  TRIP • After the error has been eliminated, the drive can be restarted when an acknowledgement has been sent. •...

  • Page 463: Part K

    EDSVS9332S-K .31S System Manual Part K Selection help Application examples Global Drive 9300 servo inverter...
  • Page 464 © 2006 Lenze Drive Systems GmbH, Hameln No part of these instructions must be copied or given to third parties without written approval of Lenze Drive Systems GmbH. All indications given in this documentation have been selected carefully and comply with the hardware and software described.
  • Page 465 Contents Selection help ............11-1 11.1 See folder “Planning”...
  • Page 466 Contents EDSVS9332S-K EN 3.0...

  • Page 467: Selection Help

    Selection help Part K Selection help 11.1 See folder “Planning” 11-1 EDSVS9332S-K EN 3.0...
  • Page 468 Selection help 11-2 EDSVS9332S-K EN 3.0...

  • Page 469: Application Examples

    Application examples Application examples Signal processing in the controller is saved in basic configurations for common applications. You can select and activate the basic configurations via C0005 and adapt them with only a few settings to your application (short setup). ( 8-2) The setting of the motor data and the adaptation of the motor control is generally independent of the configuration and is described in chapter ”Commissioning”.

  • Page 470: Speed Control (C0005 = 1000)

    Application examples 12.1 Speed control (C0005 = 1000) 12.1 Speed control (C0005 = 1000) Tip! The most important settings can be found in the menu: ”Short Setup / Speed mode” of the XT keypad or in the menu ”Short setup / Speed mode” in Global Drive Control. Enter motor type (contains all nameplate data of the motor) C0173 Enter UG limit (mains voltage)
  • Page 471 Application examples 12.1 Speed control (C0005 = 1000) 9300STD322 Fig. 12-1 Signal flow diagram for configuration 1000 12-3 EDSVS9332S-K EN 3.0...
  • Page 472 Application examples 12.1 Speed control (C0005 = 1000) 9300std016 Fig. 12-2 Connection diagram of configuration 1000 Tip! A braking unit is only required if the DC-bus voltage in the 93XX servo inverter exceeds the upper switch-off threshold set in C0173 when operating in generator mode (activation of the monitoring function ”OU”).

  • Page 473: Torque Control With Speed Limitation (C0005 = 4000)

    Application examples 12.2 Torque control with speed limitation (C0005 = 4000) 12.2 Torque control with speed limitation (C0005 = 4000) Tip! The most important settings can be found in the menu: ”Short Setup / Speed mode” of the operating module or in the menu ”Short setup / Speed mode” in Global Drive Control. Enter motor type (contains all nameplate data of the motor) C0173 Enter UG limit (mains voltage)
  • Page 474 Application examples 12.2 Torque control with speed limitation (C0005 = 4000) 9300STD323 Fig. 12-3 Signal flow diagram of configuration 4000 12-6 EDSVS9332S-K EN 3.0...

  • Page 475: Master Frequency - Master - Drive (C0005 = 5000)

    Application examples 12.3 Master frequency - Master - Drive (C0005 = 5000) 12.3 Master frequency - Master - Drive (C0005 = 5000) Tip! The most important settings can be found in the menu: ”Short Setup / Speed mode” of the operating module or in the menu ”Short setup / Speed mode”...
  • Page 476 Application examples 12.3 Master frequency - Master - Drive (C0005 = 5000) 9300STD324 Fig. 12-4 Signal flow diagram for configuration 5000 (sheet 1) 12-8 EDSVS9332S-K EN 3.0...
  • Page 477 Application examples 12.3 Master frequency - Master - Drive (C0005 = 5000) 9300STD327 Fig. 12-5 Signal flow diagram for configuration 5000 (sheet 2) 12-9 EDSVS9332S-K EN 3.0...

  • Page 478: Master Frequency Bus - Slave - Drive (C0005 = 6000)

    Application examples 12.4 Master frequency bus - slave - drive (C0005 = 6000) 12.4 Master frequency bus - slave - drive (C0005 = 6000) Tip! The most important settings can be found in the menu: ”Short Setup / Speed mode” of the operating module or in the menu ”Short setup / Speed mode”...
  • Page 479 Application examples 12.4 Master frequency bus - slave - drive (C0005 = 6000) 9300STD325 Fig. 12-6 Signal flow diagram for configuration 6000 12-11 EDSVS9332S-K EN 3.0...

  • Page 480: Master Frequency Cascade - Slave - Drive (C0005 = 7000)

    Application examples 12.5 Master frequency cascade - slave - drive (C0005 = 7000) 12.5 Master frequency cascade - slave - drive (C0005 = 7000) Tip! The most important settings can be found in the menu: ”Short Setup / Speed mode” of the operating module or in the menu ”Short setup / Speed mode”...
  • Page 481 Application examples 12.5 Master frequency cascade - slave - drive (C0005 = 7000) 9300STD326 Fig. 12-7 Signal flow diagram for configuration 7000 12-13 EDSVS9332S-K EN 3.0...
  • Page 482 Application examples 12.5 Master frequency cascade - slave - drive (C0005 = 7000) 9300STD127 Fig. 12-8 Connection diagram of digital frequency configuration 12-14 EDSVS9332S-K EN 3.0...

  • Page 483: Part L

    EDSVS9332S-L .31S System Manual Part L Signal flow diagrams Global Drive 9300 servo inverter...
  • Page 484 © 2006 Lenze Drive Systems GmbH, Hameln No part of these instructions must be copied or given to third parties without written approval of Lenze Drive Systems GmbH. All indications given in this documentation have been selected carefully and comply with the hardware and software described.
  • Page 485 Contents Signal flow diagrams ..........13-1 EDSVS9332S-L EN 3.0...
  • Page 486 Contents EDSVS9332S-L EN 3.0...

  • Page 487: Signal Flow Diagrams

    Signal-flow charts Part L Signal flow diagrams Dear user, the signal flow diagrams of the basic configurations and function blocks can be obtained from your Lenze representative. 13-1 EDSVS9332S-L EN 3.0...
  • Page 488 Signal-flow charts 13-2 EDSVS9332S-L EN 3.0...
  • Page 489 EDSVS9332S-M .31S System Manual Part M Glossary Table of keywords Global Drive 9300 servo inverter...
  • Page 490 © 2006 Lenze Drive Systems GmbH, Hameln No part of these instructions must be copied or given to third parties without written approval of Lenze Drive Systems GmbH. All indications given in this documentation have been selected carefully and comply with the hardware and software described.
  • Page 491 Contents Glossary ............14-1 14.1 Index...
  • Page 492 Contents EDSVS9332S-M EN 3.0...

  • Page 493: Glossary

    FPDA Freely programmable digital output FPDE Freely programmable digital input Global Drive Control (PC program for Lenze controllers - Windows) INTERBUS Industrial communication standard to DIN E19258 JOG speed or input for JOG speed “Linear” temperature sensor in the motor winding...
  • Page 494 Glossary 14-2 EDSVS9332S-M EN 3.0...

  • Page 495: Index

    Index 14.1 Index basic function, 9-254 Absolute position determination, 8-32 Baud rate, system bus (CAN) Absolute value generator(ABS), 9-51 Braking unit, 4-36 Acceleration and deceleration times, 8-5 Bus connection, 4-54 - Additional, 8-5 Acceleration time, 9-255 , 9-263 Cable cross-sections, 3-7 , 4-26 Actual motor current, 9-257 - Mains connection, 4-26 - Motor cable, 4-31...
  • Page 496 Index Conformity, 3-2 Dig-Set monitoring Sd3, 9-247 Connection Digital frequency output (DFOUT), 9-100 - Analog inputs (X6), 4-44 Digital frequency processing (DFSET), 9-110 - Braking unit, 4-36 - Digital inputs (X5), 4-41 Digital frequency ramp function generator - Mains, 4-24 (DFRFG), 9-104 - Motor, 4-27 Digital inputs (DIGIN), 9-118...
  • Page 497 Index Field weakening, 9-144 Fieldbus module, 9-53 Failure of a motor phase LP1, 9-229 Fixed setpoints (FIXSET), 9-129 Fast mains recovery (KU), 9-154 Flipflop (FLIP), 9-131 Flying synchronising, 8-25 Fault analysis, 10-3 Following error limit, 8-25 Fault in the resolver driver H056, 9-226 Free control codes, overview, 9-50 Fault indication, reset, 10-10 Free piece counter (FCNT), 9-121...
  • Page 498 Index - Free piece counter (FCNT), 9-121 - Freedigital outputs (FDO), 9-122 Gearbox compensation (GEARCOMP), 9-134 - Gearbox compensation (GEARCOMP), 9-134 - Holding brake (BRK) Gearbox factors, weighting factors, 8-11 Applying the brake, 9-73 Setting controller inhibit, 9-74 General data, 3-2 - Holding brakes (BRK), Opening the brake, 9-73 Global Drive Control, 8-1 - Holding torque (BRK), 9-71...
  • Page 499 Index Internal motor control (MCTRL), 9-136 - Additional torque setpoint, 9-138 Main setpoint, 8-4 - Current controller, 9-138 - Phase controller, Influence of phase controller, 9-142 Main setpoint path, 9-164 - Quick stop (QSP) Mains conditions, 4-22 Field weakening, 9-144 Switching frequency changeover, 9-144 Mains connection, 4-24 - Quick stop QSP, 9-143...
  • Page 500 Index Maximum speed, 9-255 Motor temperature monitoring OH7 (adjustable), 9-238 Mechanical installation, 4-11 Motor temperature monitoring OH8, 9-239 - ”Cold plate” technique, 4-16 Mounting positions, 3-2 Message, 9-219 Multi-axis synchronisation (SYNC) Monitor outputs of monitoring system (MONIT), 9-157 - Configuration examples, 9-215 - Correcting the phase controller, 9-214 Monitoring, 9-219 - Cycle times, 9-211...
  • Page 501 Index phase addition block (PHADD), 9-178 Protection of persons, 2-3 , 4-19 - Insulation, 4-20 Phase adjustment, 8-15 - Residual-current circuit breaker, 4-19 Phase comparator (PHCMP), 9-179 Protective insulation of control circuits, 3-2 Phase controller, 8-24 - Influence of phase controller, 9-142 - phase controller limit, 8-24 Phase controller limit, 8-24 QSP (quick stop), 8-7 , 9-143...
  • Page 502 Index Speed control, 8-4 , 12-2 , 12-5 , 12-7 , 12-10 , 12-12 - Acceleration and deceleration times, 8-5 S ramp, PT1 element, 9-167 - Additional acceleration and deceleration times, 8-5 - Additional setpoint, 8-5 S-shape ramp function generator (SRFG), 9-200 - Additional torque setpoint, 8-7 - Controller inhibit, 8-7 S-shaped acceleration characteristic, 8-5...
  • Page 503 Index Switching on the motor side, 4-31 touch probe, 8-30 Synchronous motors, rotor position adjustment, Touch-Probe, 8-27 TRIP, 8-8 , 9-219 System bus (CAN), 4-54 TRIP-RESET, 9-95 - Baud rate, 4-54 TRIP-SET, 9-94 - Communication medium, 4-54 - Communication times, 4-54 Troubleshooting, 10-1 - Processing times, 4-54 - Fault analysis with the history buffer, 10-3...
  • Page 504 Index 14-12 EDSVS9332S EN 3.0...

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