Lenze SMD Series Operating Instructions Manual
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Lenze SMD Series Operating Instructions Manual

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SC03B
-en3
Operating Instructions
EN
C0000

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  • Page 1 SC03B -en3 Operating Instructions C0000...
  • Page 2 Copyright © 2005 AC Technology Corporation All rights reserved. No part of this manual may be reproduced or transmitted in any form without written permission from AC Technology Corporation. The information and technical data in this manual are subject to change without notice. AC Technology Corporation makes no warranty of any kind with respect to this material, including, but not limited to, the implied warranties of it’s merchantability and fitness for a given purpose.

  • Page 3: Table Of Contents

    Contents About these instructions ............2 Safety information ..............3 1.1 Pictographs used in these instructions .............4 Technical data ..............5 2.1 Standards and application conditions ............5 2.2 Ratings ......................6 Installation ................7 3.1 Mechanical installation ................7 3.1.1 Dimensions and mounting ................7 3.2 Electrical installation .................8 3.2.1 Installation according to EMC requirements ..........8 3.2.2 Fuses/cable cross-sections ..............8 3.2.3 Connection diagram .................9 3.2.4 Control terminals ..................10 Commissioning ..............11 4.1 Parameter setting ..................11 4.2 Electronic programming module (EPM) ..........11 4.3 Parameter menu ..................12 4.4 CANopen mapping details ..............23...

  • Page 4: About These Instructions

    Important •  smd inverter (ESMD...) After receipt of the delivery, check immediately whether the items with EPM installed delivered match the accompanying papers. Lenze does not accept any (see Section 4.) liability for deficiencies claimed subsequently. Claim •  Operating Instructions •...

  • Page 5: Safety Information

    Safety information Safety information General Some parts of Lenze controllers (frequency inverters, servo inverters, DC controllers) can be live, moving and rotating. Some surfaces can be hot. Non-authorized removal of the required cover, inappropriate use, and incorrect installation or operation creates the risk of severe injury to personnel or damage to equipment.

  • Page 6: Pictographs Used In These Instructions

    Safety information Operation Systems including controllers must be equipped with additional monitoring and protection devices according to the corresponding standards (e.g. technical equipment, regulations for prevention of accidents, etc.). You are allowed to adapt the controller to your application as described in the documentation.

  • Page 7: Technical Data

    Technical data Technical data Standards and application conditions Conformity Low Voltage Directive (7//EEC) Approvals UL 508C Underwriters Laboratories - Power Conversion Equipment shielded: 50 m (low-capacitance) Max. permissible motor cable length unshielded: 00 m Input voltage phase imbalance < % Humidity <...

  • Page 8: Ratings

    Technical data Ratings Mains Output Current Power Type for 60 s [kW] Current Voltage, frequency ESMD7CYXA 0.7 1/N/PE 230 V OR ESMD75CYXA 0.75 3/PE 230 V ESMDCYXA (80 V -0%…64 V +0%) .0 50/60 Hz ESMD5CYXA .9 0. (48 Hz -0%…6 Hz +0%) ESMDCYXA 7. 0.8 4.4...

  • Page 9: Installation

    ESMD55CTXA, ESMD75CTXA ESMD75C4TXA, ESMDC4TXA ESMDCTXA, ESMD5CTXA ESMD5C4TXA... ESMDC4TXA WARNING! Drives must not be installed where subjected to adverse environmental conditions such as: combustible, oily, or hazardous vapors or dust; excessive moisture; excessive vibration or excessive temperatures. Contact Lenze for more information.

  • Page 10: Electrical Installation

    Installation Electrical installation 3.2.1 Installation according to EMC requirements Compliance with EN 6800-/A Noise emission Compliance with limit value class A according to EN 550 if installed in a control cabinet with the appropriate footprint filter and the motor cable length does not exceed 0m A Screen clamps B Control cable...

  • Page 11: Connection Diagram

    Installation Observe the following when using E.l.c.b: • Installation of E.l.c.b only between supplying mains and controller. • The E.l.c.b can be activated by: - capacitive leakage currents between the cable screens during operation (especially with long, screened motor cables) - connecting several controllers to the mains at the same time - RFI filters 3.2.3...

  • Page 12: Control Terminals

    Installation 3.2.4 Control terminals Terminal Data for control connections (printed in bold = Lenze setting) For reliable communication make sure terminal CAN_GND is connected to CAN network CAN_GND CAN earth ground GND/common. If only two wires are used (CAN_H and CAN_L) in the network, connect CAN_GND to chassis/earth ground.

  • Page 13: Commissioning

    Commissioning Commissioning Parameter setting Status/fault messages Change parameters C000 NOTE If the password function is enabled, the password must be entered into C00 to access the parameters. C00 will not appear unless the password function is enabled. See C94. Electronic programming module (EPM) The EPM contains the controller’s memory.

  • Page 14: Parameter Menu

    Monitoring = CANopen Load Lenze setting No action/loading complete • C0 = ...4 only possible with Load 50 Hz Lenze settings • C0 =  : C, C5 = 60 Hz Load 60 Hz Lenze settings Load OEM settings (if present)
  • Page 15 Commissioning Code Possible Settings IMPORTANT Name Lenze Selection Configuration - Activate fixed setpoint  (JOG) • Use C7...C9 to adjust fixed setpoints Digital input E Activate fixed setpoint  (JOG) • Activate JOG: Both terminals = HIGH DC braking (DCB)
  • Page 16 Commissioning Code Possible Settings IMPORTANT Name Lenze Selection Minimum output {Hz} • Output frequency at 0% analog frequency setpoint • C0 not active for fixed setpoints or setpoint selection via c40 Maximum output 50.0 7.5 {Hz} • Output frequency at 00% analog...
  • Page 17 For 00 V or 400 V input High For 40 V or 480 V input Note • To simplify commissioning, the Lenze setting is preset at the factory, depending on model: C90 =  for 400/480 V models C90 =  for 0/40 V models •...
  • Page 18 Commissioning Code Possible Settings IMPORTANT Name Lenze Selection Configuration - None Analog output (6) Output frequency 0-0 VDC Use c08 to scale signal Output frequency -0 VDC Example: c =  and c08 = 00: At 50 Hz, terminal 6 = 5 VDC...
  • Page 19 Commissioning Code Possible Settings IMPORTANT Name Lenze Selection Operating time Display 0...999 h: format xxx counter Total time in status “Start” 000...9999 h: format x.xx (x000) 0000...99999 h: format xx.x (x000) Mains connection Display time counter Total time of mains = on...
  • Page 20 Commissioning Code Possible Settings IMPORTANT Name Lenze Selection CAN controller Receive/transmit error warning flag • Read-only status value (8-bit (96 or more errors) • CAN warnings and errors value) Receive error warning flag (96 or more receive errors) Transmit error warning flag (96 or...
  • Page 21 Commissioning Code Possible Settings IMPORTANT Name Lenze Selection Reset CAN node No action On transition from 0 to , re-initializes CAN controller and activates changes Reset CAN communication made to parameters marked with WARNING! CAN re-initialization may activate new RPDO configurations, which can result in changes to present controller state, including starting.
  • Page 22 Commissioning Code Possible Settings IMPORTANT Name Lenze Selection RPDO#2 configuration parameters RPDO# COB ID 047 If h5 = 0, : Setting will change to 768 + Node ID during power-up or h58 reset. RPDO# enable/ Disable disable Enable RPDO# •...
  • Page 23 Commissioning Code Possible Settings IMPORTANT Name Lenze Selection TPDO# inhibit time {0. ms} 6555 Sets minimum time between TPDO# transmissions (h8 = 50 = 5.0 ms) TPDO# event timer {ms} 6555 • Sets the fixed interval for TPDO# transmission •...
  • Page 24 Commissioning Code Possible Settings IMPORTANT Name Lenze Selection TPDO# mapping C050 + C50 signed C50 scaling: + 50 = + .0 Hz (see TPDO mapping C050 + C50 unsigned C50 scaling: 0 = .0 Hz details) Controller status in C05 format +...

  • Page 25: Canopen Mapping Details

    Commissioning CANopen mapping details 4.4.1 RPDO mapping details (h66 / h76) h66 / h76 setting = 0 h66 / h76 setting = 1 JOG, JOG, JOG JOG, JOG, JOG 0 = C46 active 0 = C46 active  = JOG (C7) active  = JOG (C7) active  = JOG (C8) active  = JOG (C8) active...
  • Page 26 Commissioning h66 / h76 setting = 2 h66 / h76 setting = 3 0 = switch off 0 = switch off  = switch on  = switch on 0 = disable voltage 0 = disable voltage  = enable voltage  = enable voltage 0 = execute quick stop 0 = execute quick stop...
  • Page 27 Commissioning h66 / h76 setting = 4 JOG, JOG, JOG 0 = C46 active  = JOG (C7) active  = JOG (C8) active  = JOG (C9) active Direction of rotation 0 = CW (forward)  = CCW (reverse) Quick stop 0 = Quick stop not active  = Quick stop active...

  • Page 28: Tpdo Mapping Details (H86 / H96)

    Commissioning 4.4.2 TPDO mapping details (h86 / h96) h86 / h96 setting = 0 h86 / h96 setting = 1 reserved reserved 0 = Pulses to power stage enabled 0 = Pulses to power stage enabled  = Pulses to power stage Inhibited  = Pulses to power stage Inhibited 0 = Current limit not reached 0 = Current limit not reached...
  • Page 29 Commissioning h86 / h96 setting = 2 h86 / h96 setting = 3 JOG, JOG, JOG JOG, JOG, JOG 0 = C46 active 0 = C46 active  = JOG (C7) active  = JOG (C7) active  = JOG (C8) active  = JOG (C8) active  = JOG (C9) active  = JOG (C9) active...
  • Page 30 Commissioning h86 / h96 setting = 4 h86 / h96 setting = 5 0 = Not ready to switch on 0 = Not ready to switch on  = Ready to switch on  = Ready to switch on 0 = Not switched on 0 = Not switched on  = Switched on  = Switched on...
  • Page 31 Commissioning h86 / h96 setting = 6 reserved 0 = Pulses to power stage enabled  = Pulses to power stage Inhibited 0 = Current limit not reached  = Current limit reached reserved 0 = Actual frequency < > setpoint  = Actual frequency = setpoint 0 = Not above threshold  = Above threshold (C7)

  • Page 32: Quick Can Set-Up

    Commissioning Quick CAN set-up . Power up the controller and set h50 (CAN address) and h5 (CAN baud rate) to appropriate values. . Power down the controller and connect the communication cable. For reliable communication make sure terminal CAN_GND is connected to CAN network GND/ common.

  • Page 33: Troubleshooting And Fault Elimination

    Remedy Data not valid for controller • Use EPM providing valid data Data error Data on EPM not valid • Load Lenze setting OEM data not valid EPM error EPM missing or defective Power down and replace EPM Digital inputs not E...E assigned with the same...
  • Page 34 Troubleshooting and fault elimination Error Cause Remedy Short-circuit or overload Short-circuit Find reason for short-circuit; check motor cable Excessive capacitive charging Use shorter motor cables with lower current of the motor cable charging current Acceleration time (C) too short • Increase acceleration time •...
  • Page 35 Notes Notes...
  • Page 36 Notes...
  • Page 38 Document SC03B-en3 AC Technology Corporation • 630 Douglas Street • Uxbridge, MA 01569 • USA +1 (508) 278-9100...

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