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TF6128
TF6128
Twin-Flex
Twin-Flex
MERGER
MERGER
READ AND UNDERSTAND THIS MANUAL BEFORE
READ AND UNDERSTAND THIS MANUAL BEFORE
OPERATING THIS EQUIPMENT. UNSAFE OPERATION
OPERATING THIS EQUIPMENT. UNSAFE OPERATION
OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT
OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT
IN SERIOUS INJURY OR DEATH.
IN SERIOUS INJURY OR DEATH.
Starting Serial #321TF62801
Starting Serial #321TF62801
WARNING
WARNING
Part #79760
Part #79760
O O
M
M
P P
A A
N N
E E
R R
U U
A A
A A
T T
L L
O O
R R
S S
Rev. #03
Rev. #03
HSMFG0123
HSMFG0123
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Related Manuals for H&S TF6128
Summary of Contents for H&S TF6128
- Page 1 TF6128 TF6128 Twin-Flex Twin-Flex MERGER MERGER WARNING WARNING READ AND UNDERSTAND THIS MANUAL BEFORE READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS EQUIPMENT. UNSAFE OPERATION OPERATING THIS EQUIPMENT. UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS INJURY OR DEATH.
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Page 2: Table Of Contents
CONTENTS Warranty ................1 Manufacturer’s Statement . -
Page 3: Warranty
WARRANTY H&S Manufacturing Co., Inc. (“H&S”) warrants this product to be free from defect in material and work- manship. Except as noted below, this warranty term is twelve (12) months on parts and labor from the date of delivery of the product to the original purchaser by an authorized H&S dealer. Under this war- ranty, H&S will repair or replace, at its option, any covered part which is found to be defective in mate- rial or workmanship during the applicable warranty term. -
Page 4: Manufacturer's Statement
H&S reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products previously manufactured. Specifications, statements and descriptions of Products contained in this publication are subject to change without prior notification. -
Page 5: Warranty Registration Form
WARRANTY REGISTRATION • Date of Purchase: __________________________ • Purchaser Name: ________________________________________________ • Street Address: _________________________________________________ • City: __________________________________________________________ • State: __________________________________ Zip: ____________________ • Phone Number: _________________________________________________ • E-mail Address: _________________________________________________ • Product: _______________________________________________________ • Model Number: _________________________________________________ • Serial Number: __________________________________________________ •... - Page 6 Intentionally Left Blank...
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Page 7: Dealer Pre-Delivery Checklist
DEALER PRE-DELIVERY CHECKLIST AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS After the Merger has been completely set up, check to be certain it is in correct operating order before delivering to the customer. The following is a list of points to inspect. Check off each item as you have made the proper adjustments and found the item operating satisfactorily. - Page 8 Intentionally Left Blank...
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Page 9: Dealer Delivery Checklist
DEALER DELIVERY CHECKLIST AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS This check list that follows is an important reminder of valuable information that should be passed on to the customer at the time this Merger is delivered. Check off each item as you explain it to the customer. This delivery checklist, when properly filled out and signed assures the customer that the pre-delivery service was satisfactorily performed. - Page 10 Intentionally Left Blank...
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Page 11: Be Alert Symbol
SAFETY INFORMATION YOUR SAFETY ALERT! IS INVOLVED. THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER YOUR PERSONAL SAFETY IS INVOLVED. TAKE TIME TO BE CAREFUL. REMEMBER: THE CAREFUL OPERATOR IS THE BEST OPERATOR. MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR. CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE. -
Page 12: Explanation Of Safety Signs
SAFETY INFORMATION RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. UNDERSTAND SIGNAL WORDS A signal word - DANGER, WARNING, or CAUTION - is used with the safety alert symbol. -
Page 13: Safety Decals
SAFETY INFORMATION -11-... - Page 14 SAFETY INFORMATION -12-...
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Page 15: Warning - Owner Must Read And Understand
SAFETY INFORMATION TRACTOR: This Operator’s Manual uses the term ″Tractor″ when identifying the power source. W A R N I N G TO PREVENT SERIOUS INJURY OR DEATH BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE FOLLOWING INFORMATION. -
Page 16: Cap Screw Torque Values
CAP SCREW TORQUE VALUES The specifications below are the torque values for fasteners as it adheres to the SAE torque value standards. All fasteners should be torqued to the proper values found in the figures below unless otherwise specified by the engineering drawing. •... -
Page 17: Hydraulic Fitting Torque Specifications
HYDRAULIC FITTING TORQUE SPECIFICATIONS -15-... - Page 18 HYDRAULIC FITTING TORQUE SPECIFICATIONS -16-...
- Page 19 HYDRAULIC FITTING TORQUE SPECIFICATIONS -17-...
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Page 20: Set-Up & Assembly
SET-UP & ASSEMBLY IMPORTANT! HEAD SET-UP FROM SHIPPING * Connect the tractor to the merger using the instructions from the Machine Prep & Operation Chapter in this Manual. • Loosen the (4) head bolts (A) with 3/4″ wrenches on both sides of the locking brackets - total of (8) on each head. -
Page 21: Transporting
SET-UP & ASSEMBLY NOTE: Determine right or left side of the Merger by viewing it from the rear. If instructions or parts lists call for hardened bolts, refer to Cap Screw Torque Values chart. • Check the Merger for proper assembly and adjustment. Make sure that all bolts are tightened. Securely retighten after a few hours of operation as bolts can loosen up on new machinery. -
Page 22: Machine Prep & Operation
MACHINE PREP & OPERATION TRACTOR REQUIREMENTS MAIN TRACTOR PLUG There are several requirements the tractor must have to ensure efficient operation of the Merger. Black (Ground) 1. The tractor must be equipped with a 7-pin Red (Work Lights) connector for proper transport and warning light Yellow (Left Turn) function. - Page 23 MACHINE PREP & OPERATION • The PTO is a direct drive system to the pump. • Configure the proper PTO length and spline needed for the tractor. Using the two set screws supplied with PTO, connect the PTO shaft to the pump input shaft. The top PTO shield swings back with removal of driver side pin for easy access to PTO set screws.
- Page 24 MACHINE PREP & OPERATION TRACTOR HOOK UP Electrical 1. Install the merger main power supply cable direct to the tractor 12V batteries. Route the power supply cable so it can easily be connected to the large black round plug located at the front of the merger.
- Page 25 MACHINE PREP & OPERATION FUSE BOX The fuse box is located directly under the battery disconnect under the main pole flange.(A) All fuses are mini fuses (B) The first 3 slots provide power to the PLC. The 4th slot provides power to the in-cab controls. Slots 1&2 –...
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Page 26: Operator Display
OPERATOR DISPLAY CONTROL BOX FUNCTIONS The following screens show the functions of the the control box. The 1st button on LH side of the display is the belt discharge ON/OFF button. The bar graph on the bottom indicates the manual inch setting of the skid shoes. - Page 27 OPERATOR DISPLAY Screen 1 of the in cab contol box A-Belts on/off – press the button once to switch between on and off • Controls the belt functions for both heads • Verbage will be green when on and red when off •...
- Page 28 OPERATOR DISPLAY F-Soft-shoe error • The pressure setting for the soft-shoe is not able to be achieved by the system • Error can be cleared on page 2 G-Skid shoe height gauge displayed in inches H-System/battery voltage I-Belt function indicators •...
- Page 29 OPERATOR DISPLAY Screen 2 L-Used to lower the soft shoe pressure • Bar graph indicator will adjust to display set pressure • Factory setting is 1450 PSI M-Used to raise the soft shoe pressure • Bar graph indicator will adjust to display set pressure N-Used to clear the Soft Shoe error message -27-...
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Page 30: Adjustments
ADJUSTMENTS ACCUMULATOR Releasing Accumulator Pressure WARNING! When making adjustments, the machine will see the new parameter and adjust the machine appropriately. This may cause the machine to move in the direction of the new parameter. Ensure that everyone is clear of the machine when making adjustments. •... - Page 31 ADJUSTMENTS PICKUP SPEED The pick up speed is adjustable using the manifold on the back of each head. In light crops a operator can slow the pick up speed down while maintaining belt speed. ( note lowering PTO rpm will slow botht he belt and the pick up reel) CROSS CONVEYOR SPEED The cross conveyor speed on the Merger can only...
- Page 32 ADJUSTMENTS The center adjustments are set at 2 7/8” to square up the center roller. The outer adjustment starts at 2 7/8”, then it is moved to adjust belt tracking. If the belt is tracking rearward, the roller needs to be adjusted out. If the belt is tracking forward, the roller needs to be moved in.
- Page 33 ADJUSTMENTS Pick-up Head Speed Manifold Adjustment The manifold valve pressure on each head of the merger may not be adjusted properly causing the head pick-ups to possibly run slow or stall out in certain conditions. Adjustment is made by the following steps; 1.
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Page 34: Service
SERVICE DAILY SERVICE Cleaning It is a good practice to clean the entire merger at the end of each day. Getting the chaff and crop off the merger when dry will save the appearance and finish of the merger. It also gives the operator a chance to check the machine up close to keep it operating properly. - Page 35 SERVICE ANNUAL SERVICE Cam Bearings Depending on the acres per year, and field conditions, the cam bearing should be inspected annually for wear and replaced when the outer bearing surface no longer has a taper and has become flat. Cam bearing can be replaced with out removing the the tine bar by using the access port designed into the center drive gearbox.
- Page 36 SERVICE ANNUAL SERVICE Oil Filter The hydraulic oil filter should be changed at least once a year or prior if filter becomes clogged during the season. To change the filter; 1. Unscrew the filter cover. 2. Carefully remove & discard the used filter cartridge. 3.
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Page 37: Operating Without Electronics
OPERATING WITHOUT ELECTRONICS Your Twin-Flex merger is designed to operational without any electronics. In the event that an electrical issue occurs simply unplug the main battery harness between the merger and the tractor. Both belts will default to the right. The merger will still have flotation but it will not be active floatation with the Soft shoe. -
Page 38: Optional Equipment
OPTIONS TFOHSS Hydraulic Skid Shoe Kit The optional hydraulic skid shoe allows the operator to adjust mergers skid shoe height from the tractor cab using a 3rd remote/ svc. This is beneficial when merging fields with different cut heights or terrain. The cylinder are connected in series and re-phase on full retraction. -
Page 39: Lubrication Guide
LUBRICATION GENERAL INFORMATION IMPORTANT: Catch and dispose of fluid per local waste disposal regulations whenever service is performed on hydraulic components (valves, cylinders, hoses, etc.) or transmission. There are numerous grease fittings on your merger. If these are lubricated properly and often enough, it will prolong the life of the merger. -
Page 40: Decal Location & Identification
DECAL LOCATION Your H&S Merger was manufactured with operator safety in mind. Located on the merger are various decals to aid in operation, and warn of danger or caution areas. Pay close attention to all the decals on your windrow merger. DO NOT REMOVE ANY OF THESE DECALS. - Page 41 DECAL LOCATION 73101 DC32211B 11599 84044 1906C 1494P 82907L DC32211A DCAMB 72203A 73101 DC32211B 84045 11599 093020 54033 DC32211A 82907L 1906C 1494P DCAMB -39-...
- Page 42 DECAL LOCATION 9194A 5896B 5896B 82602 82602 1494L 83775 83773 83774 83775 -40-...
- Page 43 DECAL LOCATION 1906C 1906C 1906C DCAMB 093020 1906C 31401 73101 12502A 11599 -41-...
- Page 44 DECAL LOCATION 1906C 1906C 1906C DCAMB 1906C 093020 11599 12502A 73101 31401 1906C -42-...
- Page 45 DECAL LOCATION 093020 093020 093020 1906C 093020 093020 093020 093020 1906C 093020 32597A (under shields) 82907L 73101 -43-...
- Page 46 DECAL LOCATION 11599 DC32211B DC32211B 093020 1906C 1906C 11599 DC32311B -44-...
- Page 47 DECAL LOCATION 1906C DC32311B 11599 1906C Left & Right Head Decals (Both Sides are Identical) 1906C 093020 093020 093020 -45-...
- Page 48 DECAL LOCATION 093020 DC32211A DCRED DCRED 093020 -46-...
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Page 49: Service Notes
SERVICE NOTES -47-... - Page 50 SERVICE NOTES...
- Page 52 H&S MFG. CO. products approved for the FEMA SEAL OF QUALITY Manufactured By: H&S MANUFACTURING CO., INC. 2608 S. HUME AVE. MARSHFIELD, WI 54449 (715) 387-3414 | hsmfgco.com...