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OPERATOR'S MANUAL
WARNING
Revision #00
Starting Serial #811LW110001
H&S MANUFACTURING CO.,INC.
P.O. BOX 768 (715) 387-3414 FAX (715) 384-5463
LW1100
READ AND UNDERSTAND THIS MANUAL
BEFORE OPERATING THIS EQUIPMENT.
UNSAFE OPERATION OR MAINTENANCE OF
THIS EQUIPMENT CAN RESULT IN SERIOUS
INJURY OR DEATH.
Manufactured By
MARSHFIELD, WISCONSIN 54449
HSMFG0518
Part #78782
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Table of Contents
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Summary of Contents for H&S LW1100
- Page 1 LW1100 OPERATOR’S MANUAL READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS EQUIPMENT. UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS WARNING INJURY OR DEATH. Revision #00 Starting Serial #811LW110001 HSMFG0518 Part #78782 Manufactured By H&S MANUFACTURING CO.,INC.
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Page 2: Table Of Contents
CONTENTS Warranty & Warranty Registration Card ..........1-2 Manufacturers Statement . -
Page 5: Dealer Pre-Delivery Checklist
DEALER PRE-DELIVERY CHECK LIST AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS After the LINEWRAP has been completely set-up, check to be certain it is in correct operating order before delivering to the customer. The following is a list of points to inspect. Check off each item as you have made the proper adjustments and found the item operating satisfactorily. - Page 6 Intentionally Left Blank...
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Page 7: Dealer Delivery Checklist
DEALER DELIVERY CHECK LIST AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS This check list that follows is an important reminder of valuable information that should be passed on to the customer at the time that this Machine is delivered. Check off each item as you explain it to the customer. - Page 8 Intentionally Left Blank...
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Page 9: Safety Information - Be Alert Symbol
SAFETY INFORMATION YOUR SAFETY ALERT! IS INVOLVED. THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER YOUR PERSONAL SAFETY IS INVOLVED. TAKE TIME TO BE CAREFUL. REMEMBER: THE CAREFUL OPERATOR IS THE BEST OPERATOR. MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR. CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE. -
Page 10: Safety Information - Explanation Of Safety Signs
SAFETY INFORMATION Keep signs in good condition. Immediately replace any missing or damaged signs. RECOGNIZE SAFETY INFORMATION This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. -
Page 11: Safety Decals
SAFETY INFORMATION... - Page 12 SAFETY INFORMATION -10-...
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Page 13: Safety Information - Warning - Owner Must Read And Understand
SAFETY INFORMATION W A R N I N G TO PREVENT SERIOUS INJURY OR DEATH BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE FOLLOWING INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THIS EQUIPMENT, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS. - Page 14 SAFETY INFORMATION W A R N I N G TO PREVENT SERIOUS INJURY OR DEATH NEVER OPERATE THIS UNIT UNLESS THE EMERGENCY STOP FUNCTIONS PROPERLY Your H&S Linewrap is equipped with an electric emergency stop switch. This switch is activated by the stop cable.
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Page 15: Cap Screw Torque Values
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Page 16: Set-Up & Assembly
SET-UP & ASSEMBLY NOTE: Determine right or left side of the LINEWRAP by viewing it from the rear. If instructions or parts lists call for hardened bolts, refer to bolt torque chart. Assemble the LINEWRAP and check for proper assembly and adjustment. Make sure that all bolts are tightened. -
Page 17: Transporting
TRANSPORTING TOWING ON HIGHWAY Follow state and local regulations when towing farm equipment on public highways. Never tow the LINEWRAP on a public highway at a speed greater than 20 m.p.h. (32 kph). REFLECTORS Decals are on the Linewrap for safety, an SMV bracket, red and amber reflective safety decals. Refer to the Decal Placement Chapter for location. -
Page 18: Preparing For Operation
PREPARING FOR OPERATION 1. The battery must be fully charged before operation. NOTE: THE RED BATTERY DISCONNECT KEY MUST BE IN THE OFF POSITION AND REMOVED BEFORE CHARGING OR THE CONTROL BOARD COULD BE DAMAGED. 2. Fill the gas tank with gas and check the engine oil level, fill to full level if needed. 3. -
Page 19: Operation
OPERATION PLACING WRAPPER IN POSITION If possible, place the LINEWRAP in a north/south facing direction. This will allow minimal freezing to the bales in the winter as the sun works from east to west. After placing in position, shorten the tongue into the steering position by lifting the spring loaded telescoping lock pin and sliding the telescoping tongue in. - Page 20 OPERATION BALE RISERS - ROUND BALES There are two risers at the front of the machine. All round bales must be wrapped with the riser in the down position. These risers serve as a loading platform for round bales in the down position. Always shut engine off before making adjustments.
- Page 21 OPERATION CONTROLS There are four switches on the control panel. The mode selection switch allows the operator to wrap bales manually, automatically, or from the optional remote control. The Linewrap will not operate in the remote position, unless the remote option is installed on the machine.
- Page 22 OPERATION WRAPPING 1. Start the engine, let it idle for a short period of time to warm up. 2. Release the tail/ramp hydraulic locking valve while keeping the manual lock bar connected. 3. Activate the hydraulic control lever to pressurize the tail/ramp system. 4.
- Page 23 OPERATION MANUAL MODE If the manual mode is selected after the steps on the previous page, follow these steps to continue wrapping. 1. Place another bale on the machine, manually engage and hold the pusher switch until it tightens to the previous bale, then engage and hold the hoop switch to start wrapping.
- Page 24 OPERATION WRAPPING - FINISHING 1. Continue to add bales until there are 3 bales remaining. 2. Flip the Mode Switch to the Manual Mode to manually wrap the last 3 bales. As the last bales are going through, apply more film to the seams between each of the bales. 3.
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Page 25: Service & Adjustments
SERVICE & ADJUSTMENTS MAINTENANCE PRECAUTIONS WHEN PERFORMING ANY INSPECTION OR MAINTENANCE WORK ON THE ELECTRONIC SYSTEM, ALWAYS TAKE SPECIAL CARE TO PREVENT INJURY TO YOURSELF AND OTHERS OR DAMAGE TO THE EQUIPMENT. The following are general precautions which should be closely followed. 1. - Page 26 SERVICE & ADJUSTMENTS TRANSMITTER Lights: There is a Green and a Red light both inside the receiver and on the transmitter. The Green LED on the transmitter and receiver blinks every 1/2 second if there is communication between the transmitter and the receiver. It will blink once a second if there is no communication (i.e.: no power to the receiver).
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Page 27: Optional Equipment
OPTIONAL EQUIPMENT REMOTE CONTROL The LINEWRAP has been designed to easily add a remote control option. The remote control allows the operator to start and stop the wrapping process - IT DOES NOT OPERATE THE START/STOP FUNCTION OF THE ENGINE. The remote option may be added by bolting the remote box next to the main control box and connecting the four pin remote connecting cord from the remote box to the main control box. -
Page 28: Lubrication Guide
LUBRICATION Become familiar with all lubrication points and establish a routine to ensure complete lubrication of the LINEWRAP. GENERAL INFORMATION IMPORTANT: Catch and dispose of fluid per local waste disposal regulations whenever service is performed on hydraulic components, valves, cylinders, hoses, etc. WHEEL BEARING LUBRICATION, CLEAN &... - Page 29 LUBRICATION GREASE FITTINGS There are numerous grease fittings on the LINEWRAP. If lubricated properly and often enough, it will prolong the life of your rake. Grease daily during normal use and before and after storage and after power washing. Use a good grade of high quality grease. Make sure that grease comes out around the shaft on sleeve type bearings.
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Page 30: Decal Location
DECAL LOCATION Your H&S LINEWRAP was manufactured with operator safety in mind. Located on the wrapper are various decals to aid in operation, and warn of danger or caution areas. Pay close attention to all decals on your LINEWRAP. DO NOT REMOVE ANY OF THESE DECALS. IF DECALS ARE LOST, DAMAGED, OR IF LINEWRAP IS REPAINTED, REPLACE DECALS. - Page 31 DECAL LOCATION 77423 32597E 1202177 77421 55907 21797A 1202177 78799 32597D 093020 -29-...
- Page 32 DECAL LOCATION 5896C 093020 093020 32597D 81910 32597D 32597C 093020 32597C 32597B 32597B 093020 32597C DCRED -30-...
- Page 33 DECAL LOCATION In OP Manual Tube: 21797A 41097A, 31500 32597E 32597E 72203A 55907 32597C 5896C 78799 093020 11599 78798 11599 32597A 11599 093020 11599 32597C 5896C -31-...
- Page 34 DECAL LOCATION 093020 12797B 1297A 58654 54033 32597C 1202177 DCAMB DCAMB 1202177 8491 LW112901 -32-...
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Page 35: Troubleshooting
TROUBLESHOOTING TENSIONERS If wrinkles appear in plastic while wrapping. . . 1. Check to make sure the wrap is threaded properly. If plastic tears between tensioner and bale. . . 1. Make sure film holders are free. Turn holders by hand until free. 2. - Page 36 TROUBLESHOOTING ELECTRONICS Control Box If there is no power at the control box: 1. Check 25 Amp fuse located in engine start box. 2. Check wiring connections from engine start box to main control box. On/Off Outputs There are 3 On/Off outputs with 5 ampere capacity and short circuit, overload protection. Each on/off is designed with a built in short circuit or no load status circuits.
- Page 37 TROUBLESHOOTING This section provides basic operator level troubleshooting for the system. If, after following these instructions, the system still does not function, check the hydraulic system then contact your H&S Dealer for further instructions or servicing. STATUS DISPLAY ERROR CODE CHART Display shows Problem/Solution Press Start/Reset Button...
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Page 38: Parts Notes
PARTS NOTES _____________________________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ -36-... - Page 40 H&S MFG H&S MFG ..CO H&S MFG CO ..H&S MFG H&S MFG products approved for the FEMA FEMA FEMA FEMA FEMA SEAL OF Q SEAL OF Q U U U U U ALITY SEAL OF Q ALITY ALITY...