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H&S TWM9 Operator's Manual

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TWM9 & TWM12
OPERATOR'S MANUAL
WARNING
Revision #01
TWM9 Starting Serial #412186
TWM12 Starting Serial #412172
H&S MANUFACTURING CO.,INC.
P.O. BOX 768 (715) 387-3414 FAX (715) 384-5463
READ AND UNDERSTAND THIS MANUAL
BEFORE OPERATING THIS EQUIPMENT.
UNSAFE OPERATION OR MAINTENANCE OF
THIS EQUIPMENT CAN RESULT IN SERIOUS
INJURY OR DEATH.
Manufactured By
MARSHFIELD, WISCONSIN 54449
HSMFG0514
Part #63378

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Summary of Contents for H&S TWM9

  • Page 1 BEFORE OPERATING THIS EQUIPMENT. UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS WARNING INJURY OR DEATH. Revision #01 TWM9 Starting Serial #412186 TWM12 Starting Serial #412172 HSMFG0514 Part #63378 Manufactured By H&S MANUFACTURING CO.,INC. P.O. BOX 768 (715) 387-3414 FAX (715) 384-5463...

  • Page 2: Table Of Contents

    CONTENTS Warranty & Warranty Registration Card ..........1-2 Manufacturers Statement .

  • Page 3: Warranty & Warranty Registration Card

    WARRANTY H&S MANUFACTURING CO., INC. WARRANTY H&S Manufacturing Co., Inc. (“H&S”) warrants this product to be free from defect in material and workmanship. Except as noted below, this warranty term is 120 days from the date of delivery of the product to the original purchaser by and authorized H&S dealer.

  • Page 5: Dealer Pre-Delivery Checklist

    DEALER PRE-DELIVERY CHECK LIST AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS After the Windrow Merger has been completely set-up, check to be certain it is in correct operating order before delivering it to the customer. The following is a list of points to inspect. Check off each item as you have made the proper adjustments and found the item operating satisfactorily.
  • Page 6 Intentionally Left Blank...

  • Page 7: Dealer Delivery Checklist

    DEALER DELIVERY CHECK LIST AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS This check list that follows is an important reminder of valuable information that should be passed on to the customer at the time this Windrow Merger is delivered. Check off each item as you explain it to the customer.
  • Page 8 Intentionally Left Blank...

  • Page 9: Safety Information - Be Alert Symbol

    SAFETY INFORMATION YOUR SAFETY IS INVOLVED. ALERT! THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER YOUR PERSONAL SAFETY IS INVOLVED. TAKE TIME TO BE CAREFUL. REMEMBER: THE CAREFUL OPERATOR IS THE BEST OPERATOR. MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR. CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE.

  • Page 10: Safety Information - Explanation Of Safety Signs

    SAFETY INFORMATION Keep signs in good condition. Immediately replace any missing or damaged signs. RECOGNIZE SAFETY INFORMATION This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices.

  • Page 11: Safety Decals

    SAFETY DECALS...

  • Page 12: Safety Information - Warning - Owner Must Read And Understand

    Stay clear of hydraulic lines, they may be under extreme pressure or heat. Stay clear of the machine when raising/lowering the pickup head, positioning the pole, or changing the pickup width on the TWM9. For transport, always make sure that the pick-up head transport lock valve is securely locked.

  • Page 13: Cap Screw Torque Values

    -11-...

  • Page 14: Set-Up & Assembly

    SET-UP & ASSEMBLY NOTE: Determine right or left side of the Windrow Merger by viewing it from the rear. If instructions or parts lists call for hardened bolts, refer to bolt torque chart. 1. Assemble the Windrow Merger or check the Windrow Merger for proper assembly and adjustment. Make sure that all bolts are tightened.

  • Page 15: Transporting

    TRANSPORTING TOWING ON HIGHWAY Follow state and local regulations when towing farm equipment on public highways. Never tow the Windrow Merger on a public highway at a speed greater than 20 m.p.h. (32 kph). TRANSPORT LOCKS There are three transport locks on the merger. All locks should be used when transporting the unit, and must be in the open or storage position when operating the merger.

  • Page 16: Preparing For Operation

    PREPARING FOR OPERATION Before first operation, check the entire Merger over carefully . Tighten bolts, set screws, and chains that might have come loose in handling. Lubricate as explained in the Lubrication Guide. TRACTOR SET UP 1. Set the drawbar should be set up at least 17 inches off the ground. The drawbar may need to be “flipped”.
  • Page 17 PREPARING FOR OPERATION MERGER DRAWBAR & PTO INSTALLATION 1. Slide the Merger drawbar extension onto the tractor drawbar. 2. Install the hitch pin (B) and rotate the pin lock (C) over hitch pin. 3. Tighten the 3/4” nuts to 150 ft. lbs. (204N-m). The nuts will secure the pin lock and hold the extension tight to the drawbar.
  • Page 18 CROSS CONVEYOR SHUT-OFF - TWM9 & TWM12 Plug the control box cord into the main wiring harness on pole.
  • Page 19 PREPARING FOR OPERATION (TWM9)Open/Closed Center System Valve Conversion Fig. 1 The valve is supplied in a closed center configuration suitable for use in circuits utilizing pressure compensated pumps. For use in gear pumps (open center) circuits, a con- version is required. The valve outlet section has a “T” port, as shown in Fig.

  • Page 20: Operation

    OPERATION CROSS CONVEYOR TheTwin Merger can be set up to merge hay to the right, left, or right and left.This can be done by moving the toggle switches on the control box. These switches cannot be moved from one direction to the other in one continuous motion.

  • Page 21: Adjustments

    ADJUSTMENTS PICKUP ADJUSTMENTS To adjust the pickup belts: 1. Loosen the 3 bearing bracket bolts. 2. Adjust the take up bolt located on both ends of the pickup bottom idler roller making sure that each side is adjusted to the same distance. Proper belt tension will be achieved when the tighter of the 2 outer belts has a maximum of 1-1/2”...
  • Page 22 TWM9 WIRING DIAGRAM - JOYSTICK Red-Blk. (Right Head Up) Orange (Left Head In)
  • Page 23 ADJUSTMENTS OPTIONAL ACCELERATOR ROLLER Adjust the cam (A) evenly on both sides of the accelerator to tighten the chain and square the accelerator to the frame. Improper adjustment will cause excessive chain wear. -21-...

  • Page 24: Service

    SERVICE DAILY SERVICE Cleaning It is a good practice to clean the entire Twin Merger at the end of each day. Getting the chaff and crop off the Twin Merger when it is dry will save the appearance and finish of the merger. It also gives the operator a opportunity to check the machine up close to keep it operating properly.

  • Page 25: Optional Equipment

    OPTIONAL EQUIPMENT ACCELERATOR ROLLER The optional accelerator is a attachment that is needed when merging windrow cuts larger than 16’. The accelerator gently moves the crop over the additional distance needed for the larger windrow cuts. HYDRAULIC BRAKES After engaging the PTO, the Hydraulic Brakes are automatically released for field operation.

  • Page 26: Lubrication Guide

    LUBRICATION GUIDE Become familiar with all lubrication points and establish a routine to ensure complete lubrication of the Merger. GENERAL INFORMATION IMPORTANT: Catch and dispose of fluid per local waste disposal regulations whenever service is performed on hydraulic components, valves, cylinders, hoses, etc. WHEEL BEARING LUBRICATION, CLEAN &...
  • Page 27 LUBRICATION GUIDE -25-...
  • Page 28 LUBRICATION GUIDE HYDRAULIC BRAKE OPTION -26-...
  • Page 29 LUBRICATION GUIDE Hydraulic Oil Fill Hydraulic Oil BOTH HEADS Level Gauge INSIDE PIVOTS RIGHT HEAD LEFT HEAD LEFT SIDE PIVOT RIGHT SIDE PIVOT -27-...

  • Page 30: Decal Location

    DECAL LOCATION Your H&S Twin Merger was manufactured with operator safety in mind. Located on the Twin Merger are various decals to aid in operation, and warn of danger or caution areas. Pay close attention to all the decals. DO NOT REMOVE ANY OF THESE DECALS. IF DECALS ARE LOST, DAMAGED, OR IF HAY MERGER IS REPAINTED, REPLACE DECALS.
  • Page 31 DECAL LOCATION 12803-B 1494L 72203A 11599 82602 12803-A 54034 8474 8475 11599 3398A 31401 7608B DCAMB -29-...
  • Page 32 DECAL LOCATION 7609A DCRED 3398A 11599 DCAMB DCRED 8472 31401 2204 3398A DCAMB 1494K 7609B DCAMB DCAMB1 11591 5896B 3398A -30-...
  • Page 33 DECAL LOCATION DCAMB DCAMB DCAMB DCAMB 8471 DCAMB TWM9 1494K 120406 11601A 8473 DCRED 2204 3398A 31401 DCRED 3398A DCRED DCRED 7609A 1494K 5896B 11591 -31-...

  • Page 34: Trouble Shooting

    TROUBLE SHOOTING WARNING: MAKE SURE THAT THE TRACTOR IS SHUT OFF AND THE MERGER CAN NOT MOVE BEFORE SERVICING THE TWIN MERGER. MAINTENANCE AND REPAIR SERVICE WORK TO BE PERFORMED BY A QUALIFIED SERVICE PERSON ONLY. TROUBLE... POSSIBLE CAUSE... POSSIBLE REMEDY... Merger Will Not Swing Into Transport Lock Pin Still Remove Transport Lock Pin...

  • Page 35: Service Notes

    SERVICE NOTES -33-...
  • Page 36 SERVICE NOTES -34-...
  • Page 38 H&S MFG H&S MFG ..CO H&S MFG CO ..H&S MFG H&S MFG products approved for the FEMA FEMA FEMA FEMA FEMA SEAL OF Q SEAL OF Q U U U U U ALITY SEAL OF Q ALITY ALITY...

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