H&S 6128 Operator's Manual

Twin-flex merger

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OPERATOR'S MANUAL

WARNING

Revision #02

Starting Serial #021TF62828

H&S MANUFACTURING CO.,INC.

(715) 387-3414 - FAX (715) 384-5463 - hsmfgco.com

6128

READ AND UNDERSTAND THIS MANUAL

BEFORE OPERATING THIS EQUIPMENT.

UNSAFE OPERATION OR MAINTENANCE OF

THIS EQUIPMENT CAN RESULT IN SERIOUS

INJURY OR DEATH.

MARSHFIELD, WISCONSIN 54449

-F

WIN

LEX

ERGER

HSMFG001120

Part #79760

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Summary of Contents for H&S 6128

Page 1 ERGER 6128 OPERATOR’S MANUAL READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS EQUIPMENT. UNSAFE OPERATION OR MAINTENANCE OF WARNING THIS EQUIPMENT CAN RESULT IN SERIOUS INJURY OR DEATH. Revision #02 HSMFG001120 Part #79760 Starting Serial #021TF62828 H&S MANUFACTURING CO.,INC. MARSHFIELD, WISCONSIN 54449...
Page 2: Table Of Contents
CONTENTS Warranty ................1 Manufacturer’s Statement .
Page 4: Manufacturer's Statement
H&S reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products previously manufactured. Specifications, statements and descriptions of Products contained in this publication are subject to change without prior notification.
Page 6 Intentionally Left Blank...
Page 7: Dealer Pre-Delivery Checklist
DEALER PRE-DELIVERY CHECK LIST AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS After the Merger has been completely set-up, check to be certain it is in correct operating order before delivering to the customer. The following is a list of points to inspect. Check off each item as you have made the proper adjustments and found the item operating satisfactorily.
Page 8 Intentionally Left Blank...
Page 9: Dealer Delivery Checklist
DEALER DELIVERY CHECK LIST AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS This check list that follows is an important reminder of valuable information that should be passed on to the customer at the time this Merger is delivered. Check off each item as you explain it to the customer.
Page 10 Intentionally Left Blank...
Page 11: Be Alert Symbol
SAFETY INFORMATION YOUR SAFETY ALERT! IS INVOLVED. THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER YOUR PERSONAL SAFETY IS INVOLVED. TAKE TIME TO BE CAREFUL. REMEMBER: THE CAREFUL OPERATOR IS THE BEST OPERATOR. MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR. CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE.
Page 12: Explanation Of Safety Signs
SAFETY INFORMATION RECOGNIZE SAFETY INFORMATION This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. UNDERSTAND SIGNAL WORDS A single word;...
Page 13: Safety Decals
SAFETY INFORMATION -11-...
Page 14 SAFETY INFORMATION -12-...
Page 15: Warning - Owner Must Read And Understand
SAFETY INFORMATION TRACTOR: This operators manual uses the term “Tractor” when identifying the the power source. W A R N I N G TO PREVENT SERIOUS INJURY OR DEATH BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE FOLLOWING INFORMATION.
Page 16: Cap Screw Torque Values
-14-...
Page 17: Hydraulic Fitting Torque Specifications
HYDRAULIC FITTING TORQUE SPECIFICATIONS -15-...
Page 18 HYDRAULIC FITTING TORQUE SPECIFICATIONS -16-...
Page 19: Set-Up & Assembly
SET-UP & ASSEMBLY NOTE: Determine right or left side of the Merger by viewing it from the rear. If instructions or parts lists call for hardened bolts, refer to bolt torque chart. • Check the Merger for proper assembly and adjustment. Make sure that all bolts are tightened. Securely retighten after a few hours of operation as bolts can loosen up on new machinery.
Page 20 SET-UP & ASSEMBLY IMPORTANT! HEAD SET-UP FROM SHIPPING * Connect the tractor to the merger using the instructions from the Machine Prep & Operation Chapter in this Manual. • Loosen the (4) head bolts (A) with 3/4” wrenches on both sides of the locking brackets - total of (8) on each head.
Page 21: Transporting
TRANSPORTING TOWING ON THE HIGHWAY Follow state and local regulations when towing farm equipment on public highways. Never tow the Windrow Merger on a public highway at a speed greater than 20 m.p.h. (32 kph). LIGHTS & REFLECTORS Lights and reflective safety decals are on the Windrow Merger for safety. -19-...
Page 22: Machine Prep & Operation
MACHINE PREP & OPERATION TRACTOR REQUIREMENTS MAIN TRACTOR PLUG There are several requirements the tractor must have to ensure efficient operation of the Merger. Black (Ground) 1. The tractor must be equipped with a 7-pin Red (Work Lights) connector for proper transport and warning light Yellow (Left Turn) function.
Page 23 MACHINE PREP & OPERATION • The PTO is a direct drive system to the pump. • Configure the proper PTO length and spline needed for the tractor. Using the two set screws supplied with PTO, connect the PTO shaft to the pump input shaft. The top PTO shield swings back with removal of driver side pin for easy access to PTO set screws.
Page 24 MACHINE PREP & OPERATION TRACTOR HOOK UP Electrical 1. Install the merger main power supply cable direct to the tractor 12V batteries. Route the power supply cable so it can easily be connected to the large black round plug located at the front of the merger.
Page 25 MACHINE PREP & OPERATION There is a Fuse Box located at the rear of the pole with fuses to protect the electrical system. Position #1 - 15 amp Position #2 - 15 amp Position #3 - 7.5 amp -23-...
Page 26: Adjustments
ADJUSTMENTS ACCUMULATOR Releasing Accumulator Pressure WARNING! When making adjustments, the machine will see the new parameter and adjust the machine appropriately. This may cause the machine to move in the direction of the new parameter. • Ensure that everyone is clear of the machine when making adjustments. •...
Page 27 ADJUSTMENTS PICKUP SPEED The pickup speed on the Merger can only be changed by varying the tractor PTO speed. For best results, adjust the pick-up speed with the tractor rpm to match the ground speed. CROSS CONVEYOR SPEED The cross conveyor speed on the Merger can only be changed by varying the tractor PTO speed.
Page 28 ADJUSTMENTS HEADS Pressure Setting The head weight pressure setting is factory set at VALVE IN 1600 psi. In certain field conditions, you may need to change the setting to increase or decrease the CLOSED head weight. POSITION Changing the setting; •...
Page 29: Service
SERVICE DAILY SERVICE Cleaning It is a good practice to clean the entire merger at the end of each day. Getting the chaff and crop off the merger when dry will save the appearance and finish of the merger. It also gives the operator a opportunity to check the machine up close to keep it operating properly.
Page 30 SERVICE ANNUAL SERVICE Cam Bearings Depending on the acres per year, and field conditions, the cam follower bearings should be replaced at the end of each season. They are a wear item. The outside diameter will become smaller and the bearing may fail. Replacing the bearings before failure will lengthen the life of the cam tracks.
Page 31 SERVICE ANNUAL SERVICE Oil Filter The hydraulic oil filter should be changed at least once a year or prior if filter becomes clogged during the season. If the filter pressure gauge reads 15 - 20 p.s.i., the filter is becoming clogged. To change the filter;...
Page 32: Optional Equipment
OPTIONS & SERVICE Remote Filter There is a dealer installed Remote Filter option available to filter any particles that come from the tractor hydraulic system. The R.H. picture shows removal of one of the filters for cleaning. A allen style wrench is used for removing the plug.
Page 33: Lubrication Guide
LUBRICATION GENERAL INFORMATION IMPORTANT: Catch and dispose of fluid per local waste disposal regulations whenever service is performed on hydraulic components (valves, cylinders, hoses, etc.) or transmission. There are numerous grease fittings on your merger. If these are lubricated properly and often enough, it will prolong the life of the merger.
Page 34: Decal Location & Identification
82602 Warning - Crushing Hazard 82907L Danger - Never Allow Riders 83773 H&S Branding Decal 83774 H&S Branding Decal 83775 6128 Model Number 84044 FEMA 84045 H&S Since 1967 88994 Control Box Decal - Do Not Run Belts 093020 Grease...
Page 35 DECAL LOCATION DC32211B 73101 11599 84044 1906C 1494P 82907L DC32211A DCAMB 73101 DC32211B 84045 11599 093020 54033 DC32211A 1906C 1494P 82907L DCAMB -33-...
Page 36 DECAL LOCATION 82602 9194A 82602 5896B 5896B 1494L 83775 83773 83774 83775 -34-...
Page 37 DECAL LOCATION 1906C 1906C 1906C DCAMB 093020 1906C 31401 73101 12502A 11599 -35-...
Page 38 DECAL LOCATION 1906C 1906C 1906C DCAMB 1906C 093020 11599 12502A 73101 31401 1906C -36-...
Page 39 DECAL LOCATION 093020 093020 1906C 093020 093020 093020 093020 1906C 093020 32597A (under shields) 82907L 73101 -37-...
Page 40 DECAL LOCATION 11599 DC32211B DC32211B 093020 1906C 1906C 11599 DC32311B -38-...
Page 41 DECAL LOCATION 1906C DC32311B 11599 1906C Left & Right Head Decals (Both Sides are Identical) 1906C 093020 093020 093020 -39-...
Page 42 DECAL LOCATION 093020 DC32211A DCRED DCRED 093020 88994 -40-...
Page 43: Service Notes
SERVICE NOTES -41-...
Page 44 SERVICE NOTES -42-...
Page 46 H&S MFG. CO. products approved for the FEMA SEAL OF QUALITY...

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