H&S 1236 Operator's Manual

Top dog forage box

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1236/1240
1236/1240
Top Dog
Top Dog
FORAGE BOX
FORAGE BOX
READ AND UNDERSTAND THIS MANUAL BEFORE
READ AND UNDERSTAND THIS MANUAL BEFORE
OPERATING THIS EQUIPMENT. UNSAFE OPERATION
OPERATING THIS EQUIPMENT. UNSAFE OPERATION
OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT
OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT
IN SERIOUS INJURY OR DEATH.
IN SERIOUS INJURY OR DEATH.
TD1236 Starting Serial #4ULJB3827PS002001
TD1240 Starting Serial #4ULJB4229PS002001
WARNING
WARNING
O O
P P
E E
R R
A A
T T
O O
R R
S S
Part #93849 Rev.#01 HSMFG0501
M
M
A A
N N
U U
A A
L L

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Summary of Contents for H&S 1236

  • Page 1 1236/1240 1236/1240 Top Dog Top Dog FORAGE BOX FORAGE BOX WARNING WARNING READ AND UNDERSTAND THIS MANUAL BEFORE READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS EQUIPMENT. UNSAFE OPERATION OPERATING THIS EQUIPMENT. UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS INJURY OR DEATH.
  • Page 2: Table Of Contents

    CONTENTS Warranty ..............1 Manufacturer’s Statement .
  • Page 3: Warranty

    H&S WARRANTY H&S Manufacturing Co., Inc. (“H&S”) warrants this product to be free from defect in material and workmanship. Except as noted below, this warranty term is twelve (12) months on parts and labor, and twenty-four (24) months on parts only from the date of delivery of the product to the original purchaser by an authorized H&S dealer.
  • Page 4: Manufacturer's Statement

    MANUFACTURER’S STATEMENT Congratulations on your selection of an H&S product. Your new H&S product has been manufactured of the finest quality materials and components. The performance you receive from your machine is largely dependent upon how well you read, understand this manual, and apply this knowledge. There is a right and a wrong way to do everything.
  • Page 5: Warranty Registration Form

    WARRANTY REGISTRATION • Date of Purchase: __________________________ • Purchaser Name: ________________________________________________ • Street Address: _________________________________________________ • City: __________________________________________________________ • State: __________________________________ Zip: ____________________ • Phone Number: _________________________________________________ • E-mail Address: _________________________________________________ • Product: _______________________________________________________ • Model Number: _________________________________________________ • Serial Number: __________________________________________________ •...
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  • Page 7: Dealer Pre-Delivery Checklist

    DEALER PRE-DELIVERY CHECKLIST AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS After the Top Dog has been completely set up, check to be certain it is in correct operating order before delivering to the customer. The following is a list of points to inspect. Check off each item as you have made the proper adjustments and found the item operating satisfactorily.
  • Page 8 Intentionally Left Blank...
  • Page 9: Dealer Delivery Checklist

    DEALER DELIVERY CHECKLIST AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS This checklist that follows is an important reminder of valuable information that should be passed on to the customer at the time this Top Dog is delivered. Check off each item as you explain it to the customer. This delivery checklist, when properly filled out and signed, assures the customer that the pre-delivery service was satisfactorily performed.
  • Page 10 Intentionally Left Blank...
  • Page 11: Safety Information - Be Alert Symbol

    SAFETY INFORMATION YOUR SAFETY ALERT! IS INVOLVED. THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER YOUR PERSONAL SAFETY IS INVOLVED. TAKE TIME TO BE CAREFUL. REMEMBER: THE CAREFUL OPERATOR IS THE BEST OPERATOR. MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR. CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE.
  • Page 12: Explanation Of Safety Signs

    SAFETY INFORMATION Keep signs in good condition. Immediately replace any missing or damaged signs. RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.
  • Page 13: Safety Decals

    SAFETY INFORMATION -11-...
  • Page 14: Safety Information - Warning - Owner Must Read And Understand

    SAFETY INFORMATION W A R N I N G TO PREVENT SERIOUS INJURY OR DEATH BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE FOLLOWING INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THIS EQUIPMENT, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS.
  • Page 15: Cap Screw Torque Values

    -13-...
  • Page 16: Set-Up & Assembly

    SET-UP & ASSEMBLY Note: Determine right and left side of the by viewing it from the rear. If instructions Top Dog or parts lists call for hardened bolts, refer to Cap Screw Torque Values page to identify. 1. Check the Top Dog for proper assembly and adjustment. 2.
  • Page 17: Preparing For Operation

    PREPARING FOR OPERATION PREPARING THE Top Dog Properly lubricate the Top Dog before operating. Refer to the Lubrication Chapter of this manual for locations. Four main apron adjustment bolts with tension springs are located on the idler shaft at the front of the box.
  • Page 18: Operation

    OPERATION UNLOADING Park the Top Dog on level ground whenever possible during unloading. With the operator in the truck seat, and all others well clear of the Top Dog, engage the hydraulics. Engage the switch for the gate delay. During unloading, move the truck forward to allow the material to fall away from the rear of box. When the Top Dog is empty, disengage the hydraulics.
  • Page 19 OPERATION BARN DOORS - OPTIONAL Barn doors are optional on the Top Dog. Latches for the doors are located at the bottom center of the rear doors. These latches lock in the main apron chain of the rear drive shaft to hold doors closed when loading.
  • Page 20: Adjustments

    ADJUSTMENTS MAIN APRON ADJUSTMENT The four main apron adjustment bolts are spring loaded to help maintain proper tension on the apron chains. Tighten the full threaded bolts to adjust aprons. Aprons are properly adjusted when two cross slats, or about three feet of chain lift off the chain return slides from the front of the box.
  • Page 21: Optional Equipment

    OPTIONAL EQUIPMENT TIRE & WHEEL PACKAGES There are many different tire/wheel packages available. Follow the tire manufacturer’s recommended tire pressure on the tires that your Top Dog is equipped with. ROOF HOOD A Roof Hood is available to be installed on either side of the forage box to help minimize crop loss when blowing into it with the forage harvester.
  • Page 22: Lubrication Guide

    LUBRICATION GUIDE Become familiar with all lubrication points and establish a systematic routine to ensure complete and quick lubrication of the machine. GENERAL INFORMATION IMPORTANT: Catch and dispose of fluid per local waste disposal regulations whenever service is performed on hydraulic components, valves, cylinders, hoses, etc. Grease Zerks Grease daily during normal use and before and after storage and after power washing.
  • Page 23: Decal Location

    DOT Conspicuity Tape 2” X 35” (Grain Hopper ONLY) 72203A Warning - Help Avoid Injury 72479 Do Not Operate this Equipment if this Decal is Exposed 1236 Model # Decal 88502 1240 Model # Decal 84045 H&S Since 1967 Decal...
  • Page 24 DECAL LOCATION N/A (1236) 8488 88502 (1240) BSSTMS20 1494C BSSTMS20 1494C 1494P Decal used only when a Tarp is installed 093020 11599 1494C 1494P Decal used only when a Tarp 1494C 1494C BSSTMS20 BSSTMS20 is installed -22-...
  • Page 25 DECAL LOCATION N/A (1236) 8487 78827 (1240) 54034 84045 1494P Decal used only 1494C BBSTMS20 1494C BBSTMS20 when a Tarp is installed 1494C BBSTMS20 1494C BSSTMS20 BBSTMS20 8039 8040 -23-...
  • Page 26 DECAL LOCATION 093020 1494C 1494P Decal used only when a Tarp is installed 11599 93719 Decal is only used on boxes equipped with a reversing valve 8653 1494K 11599 72203A 84044 1494K -24-...
  • Page 27 DECAL LOCATION Pivot Door 8653 8035 8035 3304B 3304B 66255 BBSTMS19 Jack 093020 -25-...
  • Page 28 DECAL LOCATION Barn 8035 8653 8035 Doors 093020 093020 093020 093020 3304A 3304A 093020 093020 3304B 3304B 66255 BBSTMS19 Grain Hopper 66257 1906E 66258 66256 73004 BBSTMS19 093020 093020 -26-...
  • Page 29: Troubleshooting

    TROUBLESHOOTING WARNING: MAKE SURE THE TRACTOR IS SHUT OFF AND THE TRAILER CANNOT MOVE BEFORE Top Dog SERVICING THE . MAINTENANCE AND REPAIR SERVICE WORK MUST BE PERFORMED BY A QUALIFIED SERVICE PERSON ONLY. TROUBLE CAUSE REMEDY Load will not move Truck PTO not engaged Engage truck PTO Hydraulic couplers between...
  • Page 30: Service Notes

    SERVICE NOTES -28-...
  • Page 32 H&S MFG. CO. products approved for the FEMA SEAL OF QUALITY Manufactured by: H&S MANUFACTURING CO., INC. 2608 S. HUME AVE. MARSHFIELD, WI 54449 (715) 387-3414 | hsmfgco.com...

This manual is also suitable for:

1240Td1236Td1240

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