Beko CLEARPOINT S040 Installation And Operation Manual
Water separator
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Summary of Contents for Beko CLEARPOINT S040
- Page 1 Installation and operation manual CLEARPOINT water separator ® > S040 > S075 > M015 > M025 > S050 > M010 > M020 > M030 > M022 08-359...
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Page 2: Table Of Contents
CLEARPOINT ® water separator Installation and operation manual Table of contents 1. General .............................4 1.1 Contact ................................4 1.2 Information regarding installation and operation manual ..............4 1.3 Other applicable documents ........................4 1.4 Explanation of the symbols and pictograms utilised ................5 1.4.1 In the documentation ........................ - Page 3 Installation and operation manual CLEARPOINT water separator ® 11. Disassembly ..........................41 11.1 Warning notices ............................41 11.2 Disassembly work .............................42 12. Disposal ............................44 12.1 Warning notices ............................44 12.2 Disposal work ............................44 13. Spare parts and accessories ......................45 13.1 Spare parts ..............................45 13.2 Accessories attachment components top ..................45 13.3 Accessories attachment components bottom ...................46 14.
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Page 4: General
Installation and operation manual 1. General 1.1 Contact Manufacturer Customer service and tools BEKO TECHNOLOGIES GmbH BEKO TECHNOLOGIES GmbH Im Taubental 7 | D-41468 Neuss Im Taubental 7 | D-41468 Neuss Tel. + 49 2131 988 - 1000 Tel. + 49 2131 988 - 1000 info@beko-technologies.com... -
Page 5: Explanation Of The Symbols And Pictograms Utilised
Installation and operation manual CLEARPOINT water separator ® 1.4 Explanation of the symbols and pictograms utilised The symbols and pictograms utilised below indicate safety-relevant and important information which must be adhered to when handling the operating material and to ensure safe and optimum operation. 1.4.1 In the documentation Symbol/Pictogram Description/Explanation... -
Page 6: On The Device
CLEARPOINT ® water separator Installation and operation manual 1.4.2 On the device Symbol/Pictogram Description/Explanation General hazard symbol (danger, warning, caution) (This symbol can be found on the type plate and on the maintenance label) Note the installation and operating manual (This symbol is only located on the type plate) Maintenance label This adhesive label shows in a stylised way that the installation and operation manual must... -
Page 7: Intended Use
• Only combine the separators and accessories with the products named and recommended by BEKO TECHNOLOGIES GMBH in the manual. Before using the separators, the operating company must make sure that all conditions and prerequisites for intended use are given. -
Page 8: Resonably Foreseeable Inappropriate Use
CLEARPOINT ® water separator Installation and operation manual 1.6 Resonably foreseeable inappropriate use Reasonably foreseeable inappropriate use is deemed to have occurred if the separators or any accessories are used in any other way than that described in the chapter "Intended use". Reasonably foreseeable inappropriate use includes the use of the product in a manner not intended by the manufacturer or supplier but which may result from foreseeable human behaviour. -
Page 9: Target Group And Personnel
Installation and operation manual CLEARPOINT water separator ® 1.8 Target group and personnel This manual addresses the skilled technical personnel listed below who are involved with work on the separator or the accessories. INFORMATION Personnel requirements The personnel may not execute any actions on the separator or the accessories when they are under the influence of drugs, medications, alcohol or other substances that may impair their ... -
Page 10: Safety-Related Information
CLEARPOINT ® water separator Installation and operation manual 2. Safety-related information 2.1 General instructions Safety instructions warn against residual risks when handling the product. Warning notices in the instructional text precede the procedure that poses a hazard to personnel or the environment. These safety and warning notices must be strictly observed in order to prevent accidents, personal injury, damage to property and impairments during operation. -
Page 11: Safety Instructions
Installation and operation manual CLEARPOINT water separator ® 2.2 Safety instructions In order to prevent accidents, personal injury and damage to the device as well as impairments during operation, it is essential to adhere to the specified safety and warning notices. The personal protective equipment specified in the safety instructions must be selected and made available by the operating company depending on the system parameters and properties. DANGER Operation of plant outside the permissible limit range! Operation of the product outside the permissible limits and operating parameters, unauthorised... -
Page 12: Transport And Storage
CLEARPOINT ® water separator Installation and operation manual 3. Transport and storage WARNING Insufficient qualification! Insufficient qualification of the personnel can lead to accidents, personal injury and damage to the device as well as impairments during work on the operating material. The work on the operating material described below must only be executed by specialist personnel during transport and storage. -
Page 13: Product Information
23 bar / 334 psi Connection: pipe G 3/8 drain G 1/2 Fluidgroup 2 PED 97/23/EC / Cat. - Beko TECHNOLOGIES http://www.beko-technologies.com Position no. Explanation/description Inlet on the separator head Outlet on the separator head marked additionally by 2a Housing head... -
Page 14: Product Identification
CLEARPOINT ® water separator Installation and operation manual 4.3 Product identification The product designation is shown on the type plate and made up of numbers and letter codes. Each code stands for a separator component and is divided into the following categories: [1] = Size: Housing [2] = WS-insert [3] = Attachment components top... - Page 15 Installation and operation manual CLEARPOINT water separator ® Attachment components top Position no. Letter code Designation Without indicator unit Water separator inserts Position no. Letter code Designation Water separator Position no. Model series Construction size Designation Housing size Attachment components bottom Position no.
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Page 16: Function Description
CLEARPOINT ® water separator Installation and operation manual 4.4 Function description 4.4.1 Water separation The compressed gas enters the water separator through the inlet on the separator head [1]. A specially shaped spin insert [2] makes the compressed gas start rotating quickly. The resulting centrifugal forces press the condensate particles against the outer wall of the housing. Gravity makes the condensate particles flow downwards into the ... -
Page 17: Condensate Discharge Through Float Drain
Installation and operation manual CLEARPOINT water separator ® 4.4.2 Condensate discharge through float drain Float drains are mechanical condensate drains that work automatically as they are closed and opened based on the buoyancy of a float body [1]. When the condensate [2] in the container rises to a certain level, buoyant force pushes the float body [1] up and opens the outlet channel [3] for the condensate. The float body closes again when the condensate ... -
Page 18: Condensate Discharge Through Bekomat
CLEARPOINT ® water separator Installation and operation manual 4.4.3 Condensate discharge through BEKOMAT Condensate discharge can also take place via the automatic BEKOMAT condensate drain. ® More detailed information can be found in the installation and operation manual for the BEKOMAT ®... -
Page 19: Type Plate
Volume: Test pressure PT: 23 bar / 334 psi Connection: pipe G 3/8 drain G 1/2 Fluidgroup 2 PED2014/68/EU / Cat. - BEKO TECHNOLOGIES GmbH beko-technologies.com Made in Germany Example: Position on type plate Description Water separator BEKO separator designation... -
Page 20: Stamp On Water Separator Insert
CLEARPOINT ® water separator Installation and operation manual 4.7 Stamp on water separator insert The WS-insert can be identified by means of a stamp on the bottom of the element. Flow Stamp on the bottom of the WS-insert Stamp on water separator insert - View of the bottom of the element Position no. Explanation/description Direction of flow 20 | 56... -
Page 21: Technical Data
Installation and operation manual CLEARPOINT water separator ® 5. Technical data 5.1 Separator performance data CLEARPOINT S040 S050 S075 M010 M015 ® Connection [inches] 1 1/2 Volume flow at 7 bar(g) energy-optimised [m³/h] Differential pressure [mbar] Ø 60 wet-saturated Category according to PED 2014/68/EU Min./Max. Operating pressure 1.5 ... - Page 22 CLEARPOINT ® water separator Installation and operation manual CLEARPOINT M020 M022 M025 M030 ® Connection [inches] 2 1/2 Volume flow at 7 bar(g) 1015 1325 2100 3120 energy-optimised [m³/h] Differential pressure [mbar] Ø 60 wet-saturated Category according to PED 2014/68/EU Min./Max. Operating pressure 1.5 ... 16 [barg] Min./Max.
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Page 23: Materials
Installation and operation manual CLEARPOINT water separator ® 5.2 Materials Component Material Housing head (separator S040 ... M012: Aluminium (die-cast), anodised, powder-coated head) M015 ... M030: Aluminium (sand casting), anodised, powder-coated Housing body S040 ... M030: Aluminium (extruded profile), anodised, powder-coated Housing cover Polyamide PA6, 30 % glass fibre reinforced S040 ... M012: Aluminium (die-cast), anodised, powder-coated Housing base M015 ... -
Page 24: Dimensions
CLEARPOINT ® water separator Installation and operation manual 6. Dimensions (inch) 24 | 56... - Page 25 Installation and operation manual CLEARPOINT water separator ® Connection Separator thread insert G / NPT [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [inches] S040 (type) 64.5 39.5 04 W S050 (type) 64.5 39.5 05 W S075 (type) 07 W M010 (type) 10 W...
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Page 26: Assembly
CLEARPOINT ® water separator Installation and operation manual 7. Assembly 7.1 Warning notices DANGER Use of incorrect spare parts, accessories or installation materials! The use of incorrect spare parts, accessories or installation materials, as well as auxiliary and operating materials, may result in death or serious injury. In addition, malfunction and device failure or material damage can occur. -
Page 27: Assembly Work
Installation and operation manual CLEARPOINT water separator ® 7.2 Assembly work For assembly work to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • Screwdriver - cross-head size 2.5 • Additional installation and • Protective gloves (fluid- operating manual for the resistant) accessories used • Safety goggles with side shields •... - Page 28 CLEARPOINT ® water separator Installation and operation manual The direction of flow of the separator must be taken into account during set up. It must be adapted to the direction of flow in the pipe. Direction of flow Direction of flow Left » right (default) Right » Left The housing head and the housing body are equipped with a double-start trapezoidal thread. The direction of flow of the separator can be adapted to the direction in the pipe by turning the housing head through 180°. The direction of flow is indicated by arrows [2] and a raised marking [3] on the housing head. These must be aligned as shown. The safety slide [1] must always be in an easily accessible position on the front.
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Page 29: Commissioning
Installation and operation manual CLEARPOINT water separator ® 8. Commissioning 8.1 Commissioning tasks For commissioning to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • none • none • None Preparation of installation Assembly finished including subsequent leakage test Illustration Description Automatic discharge Mechanically open 1. Set the knurled screw on the float drain from >>Mechanically open<< anti-clockwise (left-hand thread) to >>Automatic discharge<<... -
Page 30: Maintenance And Servicing
CLEARPOINT ® water separator Installation and operation manual 9. Maintenance and servicing 9.1 Maintenance schedule Maintenance Interval At regular intervals, depending on the degree of Cleaning work contamination Visual inspection Weekly Replace the float drain Annually Replace the WS-insert If damaged Recommended interval: At the end of all assembly work Leakage test and maintenance and servicing work on the product 9.2 Cleaning... -
Page 31: Cleaning Work
Installation and operation manual CLEARPOINT water separator ® 9.2.2 Cleaning work For cleaning to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • none • Mild detergent • Protective gloves (fluid- • Cotton cloth or disposable tissue resistant) • Safety goggles with side shields • Hearing protection •... -
Page 32: Replace The Float Drain
CLEARPOINT ® water separator Installation and operation manual 9.4 Replace the float drain For float drain replacement to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • Screwdriver - cross-head • New float drain with adapter • Protective gloves (fluid- size 2.5 mm enclosed resistant) • Safety goggles with side shields •... - Page 33 Installation and operation manual CLEARPOINT water separator ® 3. Undo the locking screw on the safety slide 4. Push the safety slide downwards 5. Unscrew the housing body 6. Pull the housing body down and off To screw the float drain out, use the size 13 adapter enclosed with the float drain. 7. Use the adapter to screw the float drain out anti- clockwise 8. Lift the float drain out of the top of the housing body 33 | 56...
- Page 34 CLEARPOINT ® water separator Installation and operation manual 9. Dispose of the float drain properly and in line with the regional requirements. For more information, see “12. Disposal” on Page 44. 10. Insert a new float drain into the housing body 11. Screw the float drain into the housing body clockwise by hand 12. Tighten the float drain using the adapter 34 | 56...
- Page 35 Installation and operation manual CLEARPOINT water separator ® 13. Screw the housing body back onto the housing head Make sure that the safety slide is facing the front after set up. 14. Push the safety slide upwards 15. Tighten the locking screw on the safety slide 16. Slowly open the shut-off valves upstream and ...
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Page 36: Replacing The Water Separator Insert
CLEARPOINT ® water separator Installation and operation manual 9.5 Replacing the water separator insert For the water separator insert to be replaced, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • Screwdriver - cross-head • New WS-insert • Protective gloves (fluid- size 2.5 mm resistant) • Safety goggles with side shields •... - Page 37 Installation and operation manual CLEARPOINT water separator ® 3. Undo the locking screw on the safety slide 4. Push the safety slide downwards 5. Unscrew the housing body 6. Pull the housing body down and off 7. Pull the used WS-insert down and out of the housing head 37 | 56...
- Page 38 CLEARPOINT ® water separator Installation and operation manual 8. Insert the new WS-insert into the housing head. Take care that the sloped surface on the WS-insert is sloped downwards towards the compressed air outlet. 9. Screw the housing body to the housing head Make sure that the safety slide is facing the front.
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Page 39: Leakage Test
9.6 Leakage test The leakage test is a non-destructive test method and is used to prove leak tightness in vacuum and overpressure systems. The leakage test can be carried out in different ways. BEKO TECHNOLOGIES GMBH does not make a specific recommendation here. The company operating the compressed gas system is responsible for the selection and specification of the test method to be used, which should be carried out in accordance with valid standards and regulations (e.g. DIN EN 1779). -
Page 40: Decommissioning
CLEARPOINT ® water separator Installation and operation manual 10. Decommissioning Illustration Description 1. Open the shut-off valve [3] of the bypass pipe (if available) 2. Close the shut-off valve [2] on the outlet side 3. Close the shut-off valve [1] on the inlet side Illustration Description Automatic discharge Mechanically open 4. Set the knurled screw on the float drain anti-clockwise (left-hand thread) from >>Automatic discharge<<... -
Page 41: Disassembly
Installation and operation manual CLEARPOINT water separator ® 11. Disassembly 11.1 Warning notices DANGER Use of incorrect accessories, materials or spare parts! The use of incorrect spare parts, accessories or installation materials, as well as auxiliary and operating materials, may result in death or serious injury. In addition, malfunction and device failure or material damage can occur. -
Page 42: Disassembly Work
CLEARPOINT ® water separator Installation and operation manual 11.2 Disassembly work For disassembly to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • Screwdriver - cross-head • none • Protective gloves (fluid- size 2.5 mm resistant) • Safety goggles with side shields • Hearing protection • Respiratory protection, protection class FFP 3 •... - Page 43 Installation and operation manual CLEARPOINT water separator ® 3. Undo the locking screw on the safety slide 4. Push the safety slide downwards 5. Unscrew the housing body 6. Pull the housing body down and off 7. Remove the WS-insert 8. Remove the housing head from the pipe and seal the ends of the pipe properly 9.
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Page 44: Disposal
CLEARPOINT ® water separator Installation and operation manual 12. Disposal 12.1 Warning notices DANGER Use of incorrect accessories, materials or spare parts! The use of incorrect spare parts, accessories or installation materials, as well as auxiliary and operating materials, may result in death or serious injury. In addition, malfunction and device failure or material damage can occur. -
Page 45: Spare Parts And Accessories
Installation and operation manual CLEARPOINT water separator ® 13. Spare parts and accessories 13.1 Spare parts Designation Illustration Separate documentation O-ring kit for S040, S050 4026562 O-ring kit for S075, M010 4026563 Enclosed instruction leaflet O-ring kit for M015, M020, M022 ... -
Page 46: Accessories Attachment Components Bottom
CLEARPOINT ® water separator Installation and operation manual 13.3 Accessories attachment components bottom Designation Illustration Separate documentation Float drain (opened when pressureless) 4025536 Enclosed instruction leaflet Float drain (closed when pressureless) 4025537 BEKOMAT Enclosed installation and ® 4001841 operation manual BEKOMAT 20 Vario Enclosed installation and... -
Page 47: Fault And Trouble Shooting / Faq
Installation and operation manual CLEARPOINT water separator ® 14. Fault and trouble shooting / FAQ Error or fault pattern Possible causes Remedy • Change operating method • Avoid pressure surges Excessive load, load surges • Observe the prescribed operating parameters, particularly during start-up processes Non-functioning condensate •... -
Page 48: Product Approvals And Registration Marks
CLEARPOINT ® water separator Installation and operation manual 15. Product approvals and registration marks Symbol/Pictogram Description/Explanation CE marking on the separator Applicable for sizes M020, M022, M025, M027, M030 und M032 48 | 56... - Page 49 Installation and operation manual CLEARPOINT water separator ® 49 | 56...
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- Page 51 Installation and operation manual CLEARPOINT water separator ® BEKO TECHNOLOGIES GMBH Im Taubental 7 41468 Neuss GERMANY Phone: +49 2131 988-0 www.beko-technologies.com Manufacturer Declaration We hereby declare that the products indicated hereafter, in the condition in which they have been placed into circulation, have been designed and manufactured according to sound engineering practice, in compliance with Article 4, Paragraph 3 of the European Pressure Equipment Directive 2014/68/EC.
- Page 52 CLEARPOINT ® water separator Installation and operation manual 52 | 56...
- Page 53 Installation and operation manual CLEARPOINT water separator ® BEKO TECHNOLOGIES GMBH Im Taubental 7 41468 Neuss GERMANY Phone: +49 2131 988-0 www.beko-technologies.com EU Declaration of Conformity We hereby declare that the products named below comply with the stipulations of the relevant directives and technical standards.
- Page 54 CLEARPOINT ® water separator Installation and operation manual 54 | 56...
- Page 55 Installation and operation manual CLEARPOINT water separator ® BEKO TECHNOLOGIES GMBH Im Taubental 7 41468 Neuss GERMANY Phone: +49 2131 988-0 www.beko-technologies.com EU Declaration of Conformity We hereby declare that the products named below comply with the stipulations of the relevant directives and technical standards.
- Page 56 Tel. +91 40 23080275 / tim.chan@beko-technologies.com +91 40 23081107 Madhusudan.Masur@bekoindia.com BEKO TECHNOLOGIES S.r.l BEKO TECHNOLOGIES K.K BEKO TECHNOLOGIES Sp. z o.o. Via Peano 86/88 KEIHIN THINK Building 8 Floor ul. Pańska 73 I - 10040 Leinì (TO) 1-1 Minamiwatarida-machi PL - 00-834 Warszawa Tel.