Beko CLEARPOINT 3eco S040 Translation Of Original Installation And Operation Manual
Coalescence filter
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Summary of Contents for Beko CLEARPOINT 3eco S040
- Page 1 Original installation and operation manual CLEARPOINT 3eco coalescence filter ® > S040 > S075 > M015 > M025 > S050 > M010 > M018 > M027 > S055 > M012 > M020 > M030 > M022 > M032 > M023 08-308...
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Page 2: Table Of Contents
CLEARPOINT ® 3eco coalescence filter Installation and operation manual Table of contents 1. General .............................4 1.1 Contact ................................4 1.2 Information regarding installation and operation manual ..............4 1.3 Other applicable documents ........................4 1.4 Explanation of the safety symbols and pictograms utilised ............... 5 1.4.1 In the documentation ........................ - Page 3 Installation and operation manual CLEARPOINT 3eco coalescence filter ® 9.6 Replace the filter element .........................37 9.7 Leakage test ..............................40 10. Decommissioning ........................41 11. Disassembly ..........................42 11.1 Warning notices ............................42 11.2 Disassembly work .............................43 12. Disposal ............................45 12.1 Warning notices ............................45 12.2 Disposal work ............................45 13.
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Page 4: General
Installation and operation manual 1. General 1.1 Contact Manufacturer Customer service and tools BEKO TECHNOLOGIES GmbH BEKO TECHNOLOGIES GmbH Im Taubental 7 | 41468 Neuss Im Taubental 7 | 41468 Neuss Tel. + 49 2131 988 - 1000 Tel. + 49 2131 988 - 1000 info@beko-technologies.com... -
Page 5: Explanation Of The Safety Symbols And Pictograms Utilised
Installation and operation manual CLEARPOINT 3eco coalescence filter ® 1.4 Explanation of the safety symbols and pictograms utilised The symbols and pictograms utilised below indicate safety-relevant and important information which must be adhered to when handling the product and to ensure safe and optimum operation. 1.4.1 In the documentation Symbol/Pictogram Description/Explanation... -
Page 6: On The Device
Adhesive filter element label CLEARPOINT This adhesive label is located on the base of the filter element and provides information Flow about the filter element and the direction of flow. 04FX (04F,04G) Made in Germany label: Products with this adhesive label have special added value in the form of energy saving and are allocated to the line of BEKO TECHNOLOGIES GMBH products. 6 | 56... -
Page 7: Intended Use
• Only use filters and accessories within a pipeline system designed for the technical data with appropriate connections, pipe diameters and assembly clearance. • Only use the filters and accessories for the treatment of compressed gases of fluid group 2 according to Pressure Equipment Directive 2014/68/EU which are free of aggressive and corrosive components. • Only use filters and accessories in non-explosive hazardous areas. • Only use filters and accessories away from direct solar radiation and heat sources as well as areas subject to frost. • Only combine the filters and accessories with the products named and recommended by BEKO TECHNOLOGIES GMBH in the manual. Before using the filters, the operating company must make sure that all conditions and prerequisites for intended use are given. The filter is exclusively designed for stationary use in a commercial or industrial area. All the assembly, installation, operation, disassembly and disposal work described may only be performed by qualified skilled technical personnel. 7 | 56... -
Page 8: Reasonably Foreseeable Inappropriate Use
CLEARPOINT ® 3eco coalescence filter Installation and operation manual 1.6 Reasonably foreseeable inappropriate use Reasonably foreseeable inappropriate use is deemed to have occurred if the filter or any accessories are used in any other way than that described in the chapter “1.5 Intended use” on Page 7. Reasonably foreseeable inappropriate use includes the use of the product in a manner not intended by the manufacturer or supplier but which may result from foreseeable human behaviour. -
Page 9: Target Group And Personnel
Installation and operation manual CLEARPOINT 3eco coalescence filter ® 1.7 Target group and personnel This manual addresses the specialist personnel listed below who are involved with work on the filter or the accessories. INFORMATION Personnel requirements The personnel may not execute any actions on the filter or the accessories when they are under the influence of drugs, medications, alcohol or other substances that may impair their consciousness. Skilled technical personnel - transport and storage Skilled technical personnel - transport and storage are people who, due to their training, professional experience and qualifications, have all the necessary skills to safely execute all actions in connection with the transport and storage of ... -
Page 10: Safety-Related Information
CLEARPOINT ® 3eco coalescence filter Installation and operation manual 2. Safety-related information 2.1 General instructions Safety instructions warn against residual risks when handling the product. Warning notices in the instructional text precede the procedure that poses a hazard to personnel or the environment. These safety and warning notices must be strictly observed in order to prevent accidents, personal injury, damage to ... -
Page 11: Safety Instructions
Installation and operation manual CLEARPOINT 3eco coalescence filter ® 2.2 Safety instructions In order to prevent accidents, personal injury and damage to the device as well as impairments during operation, it is essential to adhere to the specified safety and warning notices. The personal protective equipment specified in the safety instructions must be selected and made available by the operating company depending on the system parameters and properties. DANGER Operation of plant outside the permissible limit range! Operation of the product outside the permissible limits and operating parameters, unauthorised intervention and modifications may result in death or serious injury. -
Page 12: Transport And Storage
CLEARPOINT ® 3eco coalescence filter Installation and operation manual 3. Transport and storage WARNING Insufficient qualification! Insufficient qualification of the personnel can lead to accidents, personal injury and damage to the device as well as impairments in operation during work on the product. The work on the product described below may only be executed and documented by skilled technical personnel - transport and storage. -
Page 13: Product Information
Safety slide with locking screw label: Products with this adhesive label have special added value in the form of energy saving and are allocated to the line of BEKO TECHNOLOGIES GMBH products. Type plate Filter housing with internal sealing ring Adhesive maintenance label for filter element replacement... -
Page 14: Product Identification
CLEARPOINT ® 3eco coalescence filter Installation and operation manual 4.3 Product identification The product designation is shown on the type plate and made up of numbers and letter codes. Each code stands for a filter component and is divided into the following categories: [1] = Size: Housing [2] = Filter elements [3] = Attachment components top [4] = Attachment components bottom The product designation is explained below using the example “S040CWF”:... - Page 15 Installation and operation manual CLEARPOINT 3eco coalescence filter ® Attachment components top Position no. Letter code Designation Differential pressure gauge with potential-free contact Differential pressure gauge without potential-free contact Without indicator unit Filter elements Position no. Letter code Designation 99.9% separation Residual oil Compressed air rate solid particles content class in acc. with [μm] [mg/m³] (ISO 8573 - 1)
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Page 16: Function Description
CLEARPOINT ® 3eco coalescence filter Installation and operation manual 4.4 Function description 4.4.1 Filtration With the CLEARPOINT 3eco coalescence filter, the direction of flow through the filter element is from the inside to the ® outside. Compressed gas flows into the filter element from where it flows through the filter element into the filter vessel. During this process, particles as well as oil and water aerosols are separated by the filter material. The liquid components in the filter material move downwards due to gravity, drip off and collect at the base of the filter vessel. From there, they are drained off automatically or manually. Over time, particles become deposited in the filter material. This results in an increase of the flow resistance (differential pressure) of the filter element. The particle charge or degree of pollution of the filter element can be read off using a differential pressure gauge. More detailed information about this can be found in the installation and operation manual enclosed with the differential pressure gauge. 16 | 56... -
Page 17: Condensate Discharge Through Float Drain
Installation and operation manual CLEARPOINT 3eco coalescence filter ® 4.4.2 Condensate discharge through float drain Float drains are mechanical condensate drains that work automatically as they are closed and opened based on the buoyancy of a float body [1]. When the condensate [2] in the container rises to a certain level, buoyant force pushes the float body [1] up and opens the outlet channel [3] for the condensate. The float body closes again when the condensate ... -
Page 18: Condensate Discharge Through Bekomat
CLEARPOINT ® 3eco coalescence filter Installation and operation manual 4.4.3 Condensate discharge through BEKOMAT ® Condensate discharge can also take place via the automatic BEKOMAT condensate drain. ® More detailed information can be found in the installation and operation manual for the BEKOMAT ®... -
Page 19: Type Plate
Volume: Test pressure PT: 23 bar / 334 psi Connection: pipe G 1/2 drain G 1/2 Fluidgroup 2 PED2014/68/EU / Cat. - BEKO TECHNOLOGIES GmbH beko-technologies.com Made in Germany Example Position on type plate Description Super Fine Filter BEKO filter designation Type Sales designation Material no. -
Page 20: Adhesive Filter Element Label
CLEARPOINT ® 3eco coalescence filter Installation and operation manual 4.7 Adhesive filter element label The filter element can be identified on the basis of an adhesive label on the base of the filter element. There are different filter elements for different applications and degrees of filtration. 4038104 W5822635/002 CLEARPOINT Flow 04FX (04F,04G) Made in Germany Adhesive label on the base of the filter element Adhesive filter element label - View filter element base Position no. Explanation/description Order reference Lot number Product group Direction of flow 04FX designation of the filter element 04F, 04G designation of predecessor filter element in brackets 4.8 Maintenance label for filter element replacement The next due filter element replacement date is entered on this adhesive label. For this, mark the respective month [1] and enter the year accordingly [2] . -
Page 21: Technical Data
Installation and operation manual CLEARPOINT 3eco coalescence filter ® 5. Technical data 5.1 Filter performance data CLEARPOINT 3eco S040 S050 S055 S075 M010 M012 M015 ® Connection [inches] 1 1/2 Volume flow at 7 bar(g) energy-optimised [m³/h] Ø 50 Differential pressure [mbar] (wet saturated) Volume flow at 7 bar(g) ... -
Page 22: Filter Element Performance Data
CLEARPOINT ® 3eco coalescence filter Installation and operation manual CLEARPOINT 3eco M018 M020 M022 M023 M025 M027 M030 M032 ® Connection [inches] 1 1/2 2 1/2 2 1/2 Volume flow at 7 bar(g) 1020 1300 1620 1940 2400 energy-optimised [m³/h] Ø 50 Differential pressure [mbar] (wet saturated) Volume flow at 7 bar(g) ... -
Page 23: Materials
Installation and operation manual CLEARPOINT 3eco coalescence filter ® 5.3 Materials Component Material S040 … M012: Aluminium (die-cast), anodised, powder-coated Housing head (filter head) M015 … M032: Aluminium (sand-cast), anodised, powder-coated Housing body S040 … M032: Aluminium (extruded profile), anodised, powder-coated Housing cover Polyamide PA6, 30 % glass fibre reinforced S040 … M012: Aluminium (die-cast), anodised, powder-coated Housing base M015 …... -
Page 24: Dimensions
CLEARPOINT ® 3eco coalescence filter Installation and operation manual 6. Dimensions 24 | 56... - Page 25 Installation and operation manual CLEARPOINT 3eco coalescence filter ® Connection Filter Filter thread element G / NPT [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [inches] S040 (type) 64.5 39.5 04 (type) S050 (type) 64.5 39.5 05 (type) S055 (type) 64.5 39.5...
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Page 26: Assembly
CLEARPOINT ® 3eco coalescence filter Installation and operation manual 7. Assembly 7.1 Warning notices DANGER Use of incorrect spare parts, accessories or installation materials! The use of incorrect spare parts, accessories or installation materials, as well as auxiliary and operating materials, may result in death or serious injury. In addition, malfunction and device failure or material damage can occur. -
Page 27: Assembly Work
Installation and operation manual CLEARPOINT 3eco coalescence filter ® 7.2 Assembly work For assembly work to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • Screwdriver - cross-head size 2.5 • Additional installation and • Protective gloves (fluid- operation manual for the resistant) accessories used • Safety goggles with side shields •... - Page 28 CLEARPOINT ® 3eco coalescence filter Installation and operation manual The direction of flow of the filter must be taken into account during assembly. It must be adapted to the direction of flow in the pipe. Direction of flow Direction of flow Left right (default) Right left The housing head and the housing body are equipped with a double-start trapezoidal thread. The direction of flow through the filter can be adapted to the direction of flow in the pipe by turning the housing head through 180°. The direction of flow is indicated by arrows [2] and a raised marking [3] on the housing head. These must be aligned as shown.
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Page 29: Commissioning
Installation and operation manual CLEARPOINT 3eco coalescence filter ® 8. Commissioning 8.1 Warning notices DANGER Operation of plant outside the permissible limit range! Operation of the product and accessories outside the permissible limits and operating parameters, unauthorised intervention and modifications may result in death or serious injury. • Adhere to the limits and operating parameters specified on the type plate and in the manual. •... - Page 30 CLEARPOINT ® 3eco coalescence filter Installation and operation manual Illustration Description 2. Open the shut-off valve [1] on the inlet side slowly 3. Open the shut-off valve [2] on the outlet side slowly 4. Close the shut-off valve [3] of the bypass pipe 30 | 56...
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Page 31: Maintenance And Servicing
Installation and operation manual CLEARPOINT 3eco coalescence filter ® 9. Maintenance and servicing 9.1 Warning notices DANGER Pressurised system! Death or serious personal injury can result through contact with fast or suddenly escaping compressed gas or through bursting system parts. • All maintenance and repair work on the system must be carried out in the depressurised state and with the system secured against unintentional pressurisation. -
Page 32: Cleaning
CLEARPOINT ® 3eco coalescence filter Installation and operation manual 9.3 Cleaning 9.3.1 Warning notices CAUTION Inappropriate cleaning and use of the wrong cleaning media! Inappropriate cleaning and the use of the wrong cleaning media may result in minor injuries as well as damage to health and property. • Never clean the device with a dripping wet cloth. •... -
Page 33: Replace The Float Drain
Installation and operation manual CLEARPOINT 3eco coalescence filter ® 9.5 Replace the float drain For float drain replacement to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • Screwdriver - cross-head • New float drain with adapter • Protective gloves (fluid- size 2.5 mm enclosed resistant) • Safety goggles with side shields •... - Page 34 CLEARPOINT ® 3eco coalescence filter Installation and operation manual 3. Loosen the locking screw on the safety slide. 4. Push the safety slide downwards. 5. Screw the housing body off. 6. Pull the housing body down and off. To screw the float drain out, use the size 13 adapter enclosed with the float drain. 7. Use the adapter to screw the float drain out anti- clockwise. 8. Lift the float drain out of the top of the housing body. 34 | 56...
- Page 35 Installation and operation manual CLEARPOINT 3eco coalescence filter ® 9. Dispose of the float drain properly and in line with the regional requirements. For more information, see “12. Disposal” on Page 45. 10. Insert a new float drain into the housing body. 11. Screw the float drain into the housing body clockwise by hand. 12. Tighten the float drain using the adapter. 35 | 56...
- Page 36 CLEARPOINT ® 3eco coalescence filter Installation and operation manual 13. Screw the housing body back onto the filter head. Make sure that the safety slide is facing the front after assembly. 14. Push the safety slide upwards. 15. Tighten the locking screw on the safety slide. 16. Slowly open the shut-off valves upstream and downstream of the filter or the respective system section. 17.
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Page 37: Replace The Filter Element
Installation and operation manual CLEARPOINT 3eco coalescence filter ® 9.6 Replace the filter element For filter element replacement to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • Screwdriver - cross-head • New filter element • Protective gloves (fluid- size 2.5 mm resistant) • Safety goggles with side shields •... - Page 38 CLEARPOINT ® 3eco coalescence filter Installation and operation manual 3. Loosen the locking screw on the safety slide. 4. Push the safety slide downwards. 5. Screw the housing body off. 6. Pull the housing body down and off. 7. Pull the used filter element down and out of the housing head. 38 | 56...
- Page 39 Installation and operation manual CLEARPOINT 3eco coalescence filter ® 8. Insert the new filter element insert into the housing head. The direction of flow indicated on the housing head and the filter element base must match. Flow 9. Screw the housing body to the housing head. Make sure that the safety slide is facing the front. 10. Push the safety slide upwards. 11.
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Page 40: Leakage Test
9.7 Leakage test The leakage test is a non-destructive test method and is used to prove leak tightness in vacuum and overpressure systems. The leakage test can be carried out in different ways. BEKO TECHNOLOGIES GMBH does not make a specific recommendation here. The company operating the compressed gas system is responsible for the selection and specification of the test method to be used, which should be carried out in accordance with valid standards and regulations (e.g. DIN EN 1779). 40 | 56... -
Page 41: Decommissioning
Installation and operation manual CLEARPOINT 3eco coalescence filter ® 10. Decommissioning Illustration Description 1. Open the shut-off valve [3] of the bypass pipe (if available). 2. Close the shut-off valve [2] on the outlet side. 3. Close the shut-off valve [1] on the inlet side. Illustration Description Automatic discharge Mechanically open 4. Set the knurled screw on the float drain anti-clockwise (left-hand thread) from "Automatic discharge"... -
Page 42: Disassembly
CLEARPOINT ® 3eco coalescence filter Installation and operation manual 11. Disassembly 11.1 Warning notices DANGER Use of incorrect accessories, materials or spare parts! The use of incorrect spare parts, accessories or installation materials, as well as auxiliary and operating materials, may result in death or serious injury. In addition, malfunction and device failure or material damage can occur. •... -
Page 43: Disassembly Work
Installation and operation manual CLEARPOINT 3eco coalescence filter ® 11.2 Disassembly work For disassembly to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • Screwdriver - cross-head • none • Protective gloves (fluid- size 2.5 mm resistant) • Safety goggles with side shields • Hearing protection •... - Page 44 CLEARPOINT ® 3eco coalescence filter Installation and operation manual 3. Loosen the locking screw on the safety slide. 4. Push the safety slide downwards. 5. Screw the housing body off. 6. Pull the housing body down and off. 7. Remove the filter element. 8. Remove the filter head from the pipe and seal the ends of the pipe properly. 9. Dispose of the components properly. 44 | 56...
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Page 45: Disposal
Installation and operation manual CLEARPOINT 3eco coalescence filter ® 12. Disposal 12.1 Warning notices DANGER Use of incorrect accessories, materials or spare parts! The use of incorrect spare parts, accessories or installation materials, as well as auxiliary and operating materials, may result in death or serious injury. In addition, malfunction and device failure or material damage can occur. •... -
Page 46: Spare Parts And Accessories
CLEARPOINT ® 3eco coalescence filter Installation and operation manual 13. Spare parts and accessories 13.1 Spare parts Designation Material Nr. Illustration Separate documentation O-ring set for S040, S050, S055 4026562 O-ring set for S075, M010, M012 4026563 Enclosed instruction leaflet O-ring set for M015, M018, M020, 022, M023 4026564 O-ring set for M025, M027, M030, M032 4026565... -
Page 47: Accessories Attachment Components Bottom
Installation and operation manual CLEARPOINT 3eco coalescence filter ® 13.3 Accessories attachment components bottom Designation Material Nr. Illustration Separate documentation Float drain (opened when 4025536 pressureless) Enclosed instruction leaflet Float drain (closed when 4025537 pressureless) BEKOMAT ® 4001841 01-123 BEKOMAT 20 FM 4003051 01-128 ®... -
Page 48: Troubleshooting / Faq
CLEARPOINT ® 3eco coalescence filter Installation and operation manual 14. Troubleshooting / FAQ Error or fault pattern Possible causes Remedy • Change operating method • Avoid pressure surges Excessive load, load surges • Observe the prescribed operating parameters, particularly during start-up processes Non-functioning condensate •... -
Page 49: Product Approvals And Registration Marks
Installation and operation manual CLEARPOINT 3eco coalescence filter ® 15. Product approvals and registration marks Symbol/Pictogram Description/Explanation CE marking on the filter Applicable for sizes M020, M022, M025, M027, M030 und M032 49 | 56... - Page 50 CLEARPOINT ® 3eco coalescence filter Installation and operation manual 50 | 56...
- Page 51 Installation and operation manual CLEARPOINT 3eco coalescence filter ® BEKO TECHNOLOGIES GMBH Im Taubental 7 41468 Neuss GERMANY Phone: +49 2131 988-0 www.beko-technologies.com Manufacturer Declaration We hereby declare that the products indicated hereafter, in the condition in which they have been placed into circulation, have been designed and manufactured according to sound engineering practice, in compliance with Article 4, Paragraph 3 of the European Pressure Equipment Directive 2014/68/EU.
- Page 52 CLEARPOINT ® 3eco coalescence filter Installation and operation manual 52 | 56...
- Page 53 Installation and operation manual CLEARPOINT 3eco coalescence filter ® BEKO TECHNOLOGIES GMBH Im Taubental 7 41468 Neuss GERMANY Phone: +49 2131 988-0 www.beko-technologies.com EU Declaration of Conformity We hereby declare that the products named below comply with the stipulations of the relevant directives and technical standards.
- Page 54 CLEARPOINT ® 3eco coalescence filter Installation and operation manual 54 | 56...
- Page 55 Installation and operation manual CLEARPOINT 3eco coalescence filter ® BEKO TECHNOLOGIES GMBH Im Taubental 7 41468 Neuss GERMANY Phone: +49 2131 988-0 www.beko-technologies.com EU Declaration of Conformity We hereby declare that the products named below comply with the stipulations of the relevant directives and technical standards.
- Page 56 Tel. +86 21 508 158 85 info.cn@beko-technologies.cn service1@beko.cn BEKO Tecnológica España S.L. BEKO TECHNOLOGIES LIMITED BEKO TECHNOLOGIES INDIA Pvt. Ltd. Torruella i Urpina 37-42, nave 6 Unit 1010 Miramar Tower Plot No.43/1 CIEEP Gandhi Nagar E - 08758 Cervelló 132 Nathan Rd.
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