Beko CLEARPOINT 3eco S040 Original Installation And Operating Manual
Coalescing filter
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Summary of Contents for Beko CLEARPOINT 3eco S040
- Page 1 EN-US Original installation and operating manual CLEARPOINT 3eco coalescing filter ® > S040 > S075 > M015 > M025 > S045 > S100 > M018 > M027 > S050 > M010 > M019 > M030 > S055 > M012 > M020 >...
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Page 2: Table Of Contents
CLEARPOINT ® 3eco coalescing filter Installation and operation instructions Table of contents 1. General .............................4 1.1 Contact ................................4 1.2 Installation information and operating manual ..................4 1.3 Additional valid documents ........................4 1.4 Explanation of symbols and pictograms used ..................5 1.4.1 In documentation .......................... - Page 3 Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 7.2 Installation work ............................31 8. Commissioning ..........................33 8.1 Warning .................................33 8.2 Commissioning work ..........................34 9. Operation ............................35 9.1 Warning .................................35 10. Maintenance and servicing ......................36 10.1 Warning ...............................36 10.2 Maintenance schedule ..........................36 10.3 Cleaning ..............................37 10.3.1 Warning ............................37...
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Page 4: General
Installation and operation instructions 1. General 1.1 Contact Manufacturer Service and tools BEKO TECHNOLOGIES GmbH BEKO TECHNOLOGIES, Corp. Im Taubental 7 | 41468 Neuss 900 Great Southwest Pkwy SW Tel. + 49 2131 988 - 1000 Atlanta GA, Tel. +1 (800) 235-6797 info@beko-technologies.com... -
Page 5: Explanation Of Symbols And Pictograms Used
Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 1.4 Explanation of symbols and pictograms used The symbols used in the following indicate important and safety-related information that must be observed in handling the product and to ensure safe and optimal operation. 1.4.1 In documentation Symbol Description/explanation... -
Page 6: On The Device
This sticker is on the base of the filter element and provides information on the filter Flow 04FX (04F,04G) element and direction of flow. Made in Germany label Products with this label feature the special added value of energy saving and are part of the line of BEKO TECHNOLOGIES products. QR Code If QR code sticker is affixed to the filter housing, the manual is available on the BEKO TECHNOLOGIES homepage. 6 | 60... -
Page 7: Intended Use
Only use the product and accessories away from direct sunlight and heat sources, and outside of areas that may frost. • Only combine the product and accessories with recommended products and components indicated in the manual from BEKO TECHNOLOGIES. • Comply with the specified maintenance plan. Before using the product and accessories, the operator must ensure that all conditions and requirements for ensuring proper use are available. -
Page 8: Foreseeable Misuse
CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 1.6 Foreseeable misuse If the product or accessories are used in a manner other than as described in the chapter “1.5 Intended use” on page 7, this is considered foreseeable misuse. Foreseeable misuse includes using the product or accessories in a manner not intended by the manufacturer or suppliers, but which may occur due to foreseeable human behavior. -
Page 9: Target Audience And Personnel
Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 1.7 Target audience and personnel This manual is intended for the personnel listed below who are involved in working on the product or its accessories. INFORMATION Personnel requirements! Personnel may not undertake any actions involving the product or accessories if they are under the influence of drugs, medications, alcohol or other substances that may impair their ... -
Page 10: Responsibilities Of The Operator
CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 1.8 Responsibilities of the operator The operator must ensure the following in order to avoid accidents, disruptions and environmental impacts: • Before taking any action, check whether this manual belongs to the product. •... -
Page 11: Safety Information
Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 2. Safety information 2.1 Safety instructions and warnings This chapter provides an overview of all important safety aspects for the protection of persons and for the safe and trouble-free operation of the product and accessories. The following chapters list the dangers that arise from this product and the accessories even when used as intended. -
Page 12: Transport And Storage
CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 2.1.4 Transport and storage Improper transport or storage can lead to personal injury or damage to property. For safe transport and storage of the product and accessories, observe the following points: •... -
Page 13: Handling Hazardous Substances
Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 2.1.7 Handling hazardous substances Substances contained in the condensate that are hazardous to health and the environment can irritate and damage the skin, eyes and mucous membranes on contact. In addition, condensate contaminated with pollutants must not be allowed to enter the sewerage system, water bodies or the ground. -
Page 14: Warning
CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 2.2 Warning Warning notices caution against dangers in handling the product and accessories. Observe the warning notices in order to avoid accidents, personal injury and damage to property as well as impairments in operation. -
Page 15: Transport And Storage
Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 3. Transport and storage WARNING Insufficient qualification! If personnel have insufficient qualifications, this may result in accidents, personal injury and property damage as well as operating disruptions while working on the product or its accessories. • The work on the product and accessories described in the following may only be carried out by transportation and storage technicians and must be documented. -
Page 16: Product Information
Test pressure PT: 23 bar / 334 psi Connection: pipe G 3/8 drain G 1/2 Fluidgroup 2 PED 97/23/EC / Cat. - Beko TECHNOLOGIES http://www.beko-technologies.com Position no. Explanation / description Inlet at the filter head, additionally labeled with 1a. Outlet on filter head Filter head Filter element... -
Page 17: Product Identification
Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 4.3 Product identification The product designation is indicated on the type plate and consists of numbers and an abbreviation. Each abbreviation stands for a filter component and is divided into the following categories: [1] = Size: Housing [2] = Filter elements [3] = Top attachments [4] = Bottom attachments The following section explains the product designation using the example “S040CWF”: S 0 4 0 C W F... - Page 18 CLEARPOINT ® 3eco coalescing filter Installation and operation instructions Top attachments Position no. Abbreviation Designation Differential pressure gauge with potential-free contact Differential pressure gauge without potential-free contact No display device Filter elements Compressed 99.9% Separation Residual oil Position air class in Abbreviation Designation rate solid content accordance with particles [μm] [mg/m³] (ISO 8573 - 1) Coarse filter...
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Page 19: Functional Description
Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 4.4 Functional description 4.4.1 Filtration In the CLEARPOINT 3eco coalescing filter, the flow through the filter element is from the inside to the outside. The ® pressurized fluid flows into the inner area of the filter element and from there through the filter element into the filter housing. In the process, solids as well as oil and water aerosols are separated in the filter material. Due to gravity, the liquid components in the filter material move downwards, drip off and collect at the bottom of the filter housing. From there they are drained off manually or automatically. In the course of time, particles are deposited in the filter material. As a result, the flow resistance (differential pressure) of the filter element increases. The degree of particle load or contamination of the filter element can be read off a differential pressure gauge. Additional information is provided in the installation and operating manual included with the differential pressure gauge. 19 | 60... -
Page 20: Condensate Drainage Through Float Drain
CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 4.4.2 Condensate drainage through float drain INFORMATION Condensate drain! Condensate drainage depends on the product combination and may vary. Float drains are mechanical automatic condensate drains whose closing mechanism is triggered by the buoyancy of a float [1]. -
Page 21: Condensate Drainage With Bekomat
Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 4.4.3 Condensate drainage with BEKOMAT ® Condensate drainage can also be carried out by the BEKOMAT automatic condensate drain. ® Further information can be found in the installation and operating instructions of the BEKOMAT ®... -
Page 22: Type Plate
0,42 l Test pressure PT: 23 bar / 334 psi Connection: pipe G 1/2 drain G 1/2 Fluidgroup 2 PED2014/68/EU / Cat. - BEKO TECHNOLOGIES Corp. www.bekousa.usa Made in USA Example illustration Position on type plate Description Super Fine Filter BEKO filter designation... -
Page 23: Filter Element Sticker
Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 4.7 Filter element sticker The filter element can be identified by a sticker on its base. Different filter elements are available for different applications and degrees of filtration. 4038104 W5822635/002 CLEARPOINT Flow 04FX (04F,04G) Made in Germany Sticker on the filter element base Filter element sticker - view of filter element base Position no. Explanation / description Replacement element part number Lot number Product group Direction of flow 04FX filter element designation 04F, 04G previous model filter element designation in brackets 4.8 Maintenance sticker for filter element replacement... -
Page 24: Technical Data
CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 5. Technical data 5.1 Filter performance data CLEARPOINT 3eco S040 S045 S050 S055 S075 S100 M010 M012 M015 ® Connection (inches) 1 1/2 Volume flow rate at 7 bar(g) (101.53 psi(g)) 42.5 energy-optimized (25) (30) (50) (80) - Page 25 Installation and operation instructions CLEARPOINT 3eco coalescing filter ® CLEARPOINT 3eco M018 M019 M020 M022 M023 M025 M027 M030 M032 ® Connection (inches 1 1/2 1 1/2 2 1/2 2 1/2 Volume flow rate at 2209 1020 1360 1700 2548 3228 7 bar(g)) / (101.53 psi(g)) energy- (330) (450) (500)
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Page 26: Filter Element Performance Data
CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 5.2 Filter element performance data The performance data of the filter elements refer to the validation according to ISO 12500-1, and -3. Aerosol content [mg/m³] Type Description Solid particles [μm] Inlet Outlet Coarse filter Separation rate 99.9 % for particles 2.0 - 5.0 Fine filter Separation rate 99.9 % for particles 0.5 - 1.0 0.05 Superfine filter Separation rate 99.99 % for particles 0.1 - 0.3... -
Page 27: Materials
Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 5.3 Materials Components Material Housing head (filter head) Aluminum, anodized, powder-coated Housing body Aluminum (extruded profile), anodized, powder coated Housing lid Polyamide, glass fiber reinforced Housing base Aluminum, anodized, powder-coated M5 screws Steel, black galvanized Safety slide Zinc cast iron, gasket FKM O-rings Standard: NBR | oil-free: FKM Float drain... -
Page 28: Dimensions
CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 6. Dimensions (3.5) (2.2) (in) 28 | 60... - Page 29 Installation and operation instructions CLEARPOINT 3eco coalescing filter ® Type Type [inch] (inch) 64.5 39.5 S040 (2.95) (1.10) (14.59 (7.09) (8.19) (9.57) (5.91) (2.36) (2.54) (1.56) 64.5 39,5 S045 (2.95) (1.10) (14.59) (7.09) (8.19) (9.57) (5.91) (2.36) (2.54) (1.56) 64.5 39,5 S050 (2.95)
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Page 30: Installation
CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 7. Installation 7.1 Warning DANGER Use of incorrect replacement parts, accessories or materials! The use of incorrect replacement parts, accessories or materials, as well as auxiliary and operating materials, may pose a mortal danger or the danger of severe injuries. Functional and operational disruptions may occur, as well as material damage. -
Page 31: Installation Work
Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 7.2 Installation work The following requirements must be fulfilled to carry out assembly work and preparatory work must be completed. Preconditions Tool Material Protective equipment • Screwdriver - Philip's head size 2.5 • Additional installation and • Protective gloves (liquid- operating instructions for resistant) accessories used • Safety glasses with side •... - Page 32 CLEARPOINT ® 3eco coalescing filter Installation and operation instructions The direction of flow for the filter must be observed during installation. This must match the direction of flow for the pipeline. Direction of flow Direction of flow Left Right (factory default) Right Left The housing head and housing body use a double trapezoidal thread. The direction of flow through the filter can be adjusted to that of the pipeline by turning the housing head 180°. The direction of flow is indicated by arrows [2] and a raised marking [3] on the head of the housing. The safety slide [1] must always be easily accessible on the front side. For maintenance and repair work, it is recommended to install a bypass line [4] and shut-off valve [5].
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Page 33: Commissioning
Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 8. Commissioning 8.1 Warning DANGER Operating outside of permitted limit values! Operating the product and accessories outside of the permitted limit values and operating parameters, unauthorized modifications and changes may pose a mortal hazard or the danger of severe injuries. • Observe the limit values and operating parameters specified on the type plate and in the instructions. -
Page 34: Commissioning Work
CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 8.2 Commissioning work The following requirements must be fulfilled to carry out commissioning work and preparatory work must be completed. Preconditions Tool Material Protective equipment • none • none • none Preparatory work Completed installation with leak test Picture Description Automatic drainage Mechanically open 1. Turn knurled screw on the float drain from "Mechanically open" counterclockwise (left-hand thread) to "Automatic drainage". -
Page 35: Operation
Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 9. Operation 9.1 Warning DANGER Operating outside of permitted limit values! Operating the product and accessories outside of the permitted limit values and operating parameters, unauthorized modifications and changes may pose a mortal hazard or the danger of severe injuries. • Observe the limit values and operating parameters specified on the type plate and in the instructions. -
Page 36: Maintenance And Servicing
CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 10. Maintenance and servicing 10.1 Warning DANGER Pressurized system! The risk of death or severe injuries exists in case of contact with fast or sudden exiting fluids or due to bursting system parts. • Carry out all maintenance and repair work only when the system is depressurized and secure the system against unintentional pressurization. -
Page 37: Cleaning
Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 10.3 Cleaning 10.3.1 Warning CAUTION Improper cleaning and use of incorrect cleaning agents! Improper cleaning and the use of incorrect cleaning agents could result in slight injuries and health or property damage. •... -
Page 38: Replacing The Float Drain
CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 10.5 Replacing the float drain The following requirements must be fulfilled, and preparatory work must be completed before exchanging the float drain. Preconditions Tool Material Protective equipment • Screwdriver - Philip's head size 2.5 • New float drain with enclosed • Protective gloves (liquid- adapter resistant) • Safety glasses with side protection (goggles) • Hearing protection •... - Page 39 Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 3. Loosen the locking screw on the safety slide. 4. Push the safety slide down. 5. Unscrew the housing body. 6. Remove the housing body by pulling it down. To unscrew the float drain, use the SW13 adapter supplied with the float drain. 7. ...
- Page 40 CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 9. Dispose of the float drain properly and in accordance with regional regulations. For more information, see “13. Disposal” on page 10. Insert new float drain in the housing body. 11. Screw the float drain into the housing body clockwise by hand. 12. Tighten the float drain with the adapter. 40 | 60...
- Page 41 Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 13. Screw housing body back onto filter head. Make sure that the safety slide is pointing forward after assembly. 14. Push the safety slide up. 15. Tighten the locking screw on the safety slide. 16. Slowly open the shut-off valves upstream and downstream of the filter or relevant system section. 17. Turn knurled screw on float drain counterclockwise (left-hand thread) from "Mechanically open"...
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Page 42: Replace The Filter Element
CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 10.6 Replace the filter element The following requirements must be fulfilled to replace the filter element and preparatory work must be completed. Preconditions Tool Material Protective equipment • Screwdriver - Philip's head size 2.5 • New filter element • Protective gloves (liquid- resistant) • Safety glasses with side protection (goggles) • Hearing protection • Class FFP 3 respirator •... - Page 43 Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 3. Loosen the locking screw on the safety slide. 4. Push the safety slide down. 5. Unscrew the housing body. 6. Remove the housing body by pulling it down. 7. Pull the used filter element down out of the housing head.
- Page 44 CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 8. Insert the new filter element into the housing head. The direction of flow indicated on the housing head and the filter element base must correspond to each other. Flow 9. Screw the housing body onto the housing head. Ensure that the safety slide points forward. 10. Push the safety slide up. 11.
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Page 45: Leak Test
The leak test is a non-destructive testing method and is used to prove the leak tightness of vacuum and overpressurized systems. The leak test can be completed in different ways. BEKO TECHNOLOGIES does not make any recommendations here. The operator of the compressed gas system is responsible for selecting the testing process, and testing should be completed in accordance with applicable standards and directives (e.g. -
Page 46: Shutting Down
CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 11. Shutting down 11.1 Warning DANGER Pressurized system! The risk of death or severe injuries exists in case of contact with fast or sudden exiting fluid or due to bursting system parts. • Only work on the system when it is depressurized and secure the system against unintended restart. •... -
Page 47: Disassembly
Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 12. Disassembly 12.1 Warning DANGER Pressurized system! The risk of death or severe injuries exists in case of contact with fast or sudden exiting fluids or due to bursting system parts. • Only work on the system when it is depressurized and secure the system against unintended restart. • Establish a safe area around the work area for all maintenance and repair work. -
Page 48: Disassembly Work
CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 12.2 Disassembly work The following requirements must be fulfilled to carry out disassembly work and preparatory work must be completed. Preconditions Tool Material Protective equipment • Screwdriver - Philip's head size 2.5 • No material necessary. • Protective gloves (liquid- resistant) • Safety glasses with side protection (goggles) • Hearing protection •... - Page 49 Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 3. Loosen the locking screw on the safety slide. 4. Push the safety slide down. 5. Unscrew the housing body. 6. Remove the housing body by pulling it down. 7. Remove filter element. 8.
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Page 50: Disposal
CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 13. Disposal 13.1 Warning NOTICE Improper disposal! Improper disposal of components and assemblies, operating and auxiliary materials and cleaning agents may cause environmental hazards. • All components and assemblies, operating and auxiliary materials and cleaning agents must be disposed of appropriately and according to regional statutory specifications and ... -
Page 51: Spare Parts And Accessories
Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 14. Spare parts and accessories 14.1 Replacement parts Material Separate Designation Image documentation O-Ring set for 4026562 S040, S045, S050, S055 O-Ring set for 4026563 S075, S100, M010, M012 Enclosed instruction leaflet O-Ring set for 4026564... -
Page 52: Accessories Top Attachments
CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 14.2 Accessories top attachments Material Separate Designation Image documentation Wall mount for 4003328 S040, S045, S050, S055 Wall mount for S075, S100, M010, M012 4003329 Not available Wall mount for 4003330 M015, M018, M019, M020, M022, M023 Wall mount for M025, M027, M030, M032 4003331... -
Page 53: Accessories Bottom Attachments
Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 14.3 Accessories bottom attachments Separate Designation Material no. Image documentation Float drain (open when not 4025536 depressurized) Enclosed instruction leaflet Float drain (closed when not 4025537 depressurized) BEKOMAT 4025098 ® Enclosed operation and BEKOMAT 4025088 ®... -
Page 54: Troubleshooting And Repair / Faq
CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 15. Troubleshooting and repair / FAQ Symptom(s) Possible causes Remedy • Change operating method • Avoid pressure surges Load too high, intermittent load • Comply with the specified operating parameters, in particular during start-up •... -
Page 55: Product Specifications And Certifications
Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 16. Product specifications and certifications Symbol/pictogram Description/explanation CRN approved Canadian Registration Number for sizes S040 … M032 55 | 60... - Page 56 CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 56 | 60...
- Page 57 Installation and operation instructions CLEARPOINT 3eco coalescing filter ® BEKO TECHNOLOGIES GMBH Im Taubental 7 41468 Neuss GERMANY Phone: +49 2131 988-0 www.beko-technologies.com EU Conformity declaration We herewith declare that the products identified in the following are in accordance with the requirements of the relevant directives and technical standards.
- Page 58 CLEARPOINT ® 3eco coalescing filter Installation and operation instructions 58 | 60...
- Page 59 Installation and operation instructions CLEARPOINT 3eco coalescing filter ® 59 | 60...
- Page 60 Tel. +81 44 328 76 01 service.it@beko-technologies.com info@beko-technologies.jp BEKO TECHNOLOGIES S. de R.L. de C. BEKO TECHNOLOGIES CORP. BEKO Technologies, S de R.L. de C.V. 900 Great Southwest Pkwy SW Blvd. Vito Alessio Robles 4602 Bodega 10 US - Atlanta, GA 30336 Zona Industrial Tel.