Related Manuals for ESAB Warrior 350i MV CC
Summary of Contents for ESAB Warrior 350i MV CC
- Page 1 Warrior™ 350i MV CC/CV Warrior™ 400i MV CC/CV Instruction manual Valid for: 635-, 230-xxx-xxx 0463 441 101 GB 20220729...
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Page 2: Table Of Contents
Routine maintenance ................Cleaning instructions ................6.2.1 Cleaning procedure ................Welding torch ..................TROUBLESHOOTING ................. ORDERING SPARE PARTS ................ DIAGRAM ......................ORDERING NUMBERS ..................27 ACCESSORIES ....................28 Rights reserved to alter specifications without notice. 0463 441 101 © ESAB AB 2022... -
Page 3: Safety
A flameproof apron may also be desirable as protection against radiated heat and sparks. 0463 441 101 - 3 - © ESAB AB 2022... - Page 4 Put on dry, hole-free gloves before turning on the power. Turn off the power before removing your gloves. 10. Refer to ANSI/ASC Standard Z49.1 for specific grounding recommendations. Do not mistake the work lead for a ground cable. 0463 441 101 - 4 - © ESAB AB 2022...
- Page 5 Do not use adaptors. Maintain hoses and fittings in good condition. Follow manufacturer's operating instructions for mounting regulator to a compressed gas cylinder. 0463 441 101 - 5 - © ESAB AB 2022...
- Page 6 Keep all safety devices and cabinet covers in position and in good repair. Use equipment only for its intended purpose. Do not modify it in any manner. 0463 441 101 - 6 - © ESAB AB 2022...
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Page 7: User Responsibility
Protection Devices" User responsibility Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 8 Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing. • Protect bystanders with suitable screens or curtains. NOISE - Excessive noise can damage hearing Protect your ears. Use earmuffs or other hearing protection. 0463 441 101 - 8 - © ESAB AB 2022...
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Page 9: California Proposition 65 Warning
CAUTION! This product is solely intended for arc welding. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. California Proposition 65 Warning... -
Page 10: Introduction
RobustFeed PRO • RobustFeed AVS • Warrior™ Feed 304 • Warrior™ Feed 304w ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. Equipment The power source is supplied with: • 16 ft. (5 m) return cable with earth clamp • 10 ft. (3 m) mains cable •... -
Page 11: Technical Data
-4-131 °F (-20 to +55 °C) Constant sound pressure when <70 dB(A) idling Dimensions l × w × h 28.03 x 12.80 x 18.50 in. (712 × 325 × 470 mm) Weight 134 lb. (60.8 kg) 0463 441 101 - 11 - © ESAB AB 2022... - Page 12 Equipment marked IP23 is intended for indoor and outdoor use. Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard. 0463 441 101 - 12 - © ESAB AB 2022...
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Page 13: Installation
4 INSTALLATION INSTALLATION General The installation must be carried out by a professional. Lifting instructions 0463 441 101 - 13 - © ESAB AB 2022... -
Page 14: Location
4 × 6 mm² 4 × 6 mm² 4 × 6 mm² cable area Maximal current 44 A 26 A 25 A 24 A 23 A 22 A rating I 0463 441 101 - 14 - © ESAB AB 2022... - Page 15 Generators with Automatic Voltage Regulation (AVR) or with equivalent or better type of regulation, with rated power ≥40 kW, are recommended. 0463 441 101 - 15 - © ESAB AB 2022...
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Page 16: Operation
Connect the return cable to the other output on the power source. Secure the return cable's contact clamp to the work piece and ensure that there is good contact between the work piece and the output for the return cable on the power source. 0463 441 101 - 16 - © ESAB AB 2022... -
Page 17: Turning The Mains Power On/Off
The power source has a time control so that the fan continues to run for 6.5 minutes after the welding has stopped, and the power source switches to energy-saving mode. The fan starts when the welding starts again. 0463 441 101 - 17 - © ESAB AB 2022... -
Page 18: Symbols And Functions
This is indicated by a lit VRD LED. The VRD function is blocked when the system senses that welding has started. Contact an authorised ESAB service technician to deactivate/activate the function. Thermal protection The welding power source has thermal protection that operates if the temperature becomes too high. - Page 19 (gal) electrodes) 80 (550) 25 (708) 5 (3.7) 7.5 (5.6) 303 (80) WARNING! Use only compressed air. Use of combustible compressed gases can cause explosions. 0463 441 101 - 19 - © ESAB AB 2022...
- Page 20 • connection cable between power source and wire feed unit • gas cylinder • gas regulator (not needed for self shielded core wire welding) • return cable with clamp 0463 441 101 - 20 - © ESAB AB 2022...
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Page 21: Maintenance
To maintain the performance and increase the lifetime of the power source it is mandatory to clean the product regularly. How often depends on: • the welding process • the arc time 0463 441 101 - 21 - © ESAB AB 2022... -
Page 22: Cleaning Procedure
10. Install the top panel on the power source. 11. Install the side panels on the power source. 12. Connect the mains supply. Welding torch A regular programme of care and maintenance reduces unnecessary and expensive downtime. 0463 441 101 - 22 - © ESAB AB 2022... - Page 23 The wire end must not have sharp edges when inserted into the wire liner. For detailed information see instruction manuals for welding torches. 0463 441 101 - 23 - © ESAB AB 2022...
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Page 24: Troubleshooting
Check the mains power supply MCB and fuses. • Check that the specified voltage is equal to the nominal mains voltage. • Restart the power source with the main switch. 0463 441 101 - 24 - © ESAB AB 2022... -
Page 25: Ordering Spare Parts
Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 26: Diagram
DIAGRAM DIAGRAM 0463 441 101 - 26 - © ESAB AB 2022... -
Page 27: Ordering Numbers
0463 400 001 Spare parts list Warrior™ 350i, 400i MV CC/CV 0463 402 001 Service manual Warrior™ 350i, 400i MV CC/CV Technical documentation is available on the Internet at: www.esab.com 0463 441 101 - 27 - © ESAB AB 2022... -
Page 28: Accessories
RobustFeed AVS without Rotameter with Tweco connector 0446 700 883 RobustFeed AVS with Rotameter with Tweco connector 0465 250 880 Warrior™ Feed 304 0465 250 881 Warrior™ Feed 304w, with water cooling 0463 441 101 - 28 - © ESAB AB 2022... - Page 29 0459 906 901 Warrior™ Yardfeed 200w with water cooling 0558 101 910 MobileFeed 201 AVS w/meter 0558 101 911 MobileFeed 201 AVS w/meter-REM V 0558 101 918 MobileFeed 301 AVS w/meter 0463 441 101 - 29 - © ESAB AB 2022...
- Page 30 0459 552 880 5 m (16 ft.) 0459 552 881 10 m (33 ft.) 0459 552 882 15 m (49 ft.) 0459 552 883 25 m (82 ft.) 0465 424 880 Remote outlet kit 0463 441 101 - 30 - © ESAB AB 2022...
- Page 31 0459 836 881 5 m (16 ft.) 0459 836 882 10 m (33 ft.) 0459 836 883 15 m (49 ft.) 0459 836 884 25 m (82 ft.) 0459 836 885 35 m (115 ft.) 0463 441 101 - 31 - © ESAB AB 2022...
- Page 32 0446 160 891 5 m (16 ft.) 0446 160 892 10 m (33 ft.) 0446 160 893 15 m (49 ft.) 0446 160 894 25 m (82 ft.) 0446 160 895 35 m (115 ft.) 0463 441 101 - 32 - © ESAB AB 2022...
- Page 33 Monocable only 0468 253 881 Flair 1600 incl. monocable 2.5 m 0468 253 036 Torch only 0468 253 035 Monocable only 0349 090 886 Foot control FS002 MMA and TIG: current 0463 441 101 - 33 - © ESAB AB 2022...
- Page 34 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...